DIN EN 13952-2017 LPG equipment and accessories - Filling operations for LPG cylinders German version EN 13952 2017《液化石油气设备和附件 LPG 气瓶的填充气程序 德文版本EN 13952-2017》.pdf

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1、September 2017 English price group 8No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 23.020.35!%mtg“2748168www.din.d

2、eDIN EN 13952LPG equipment and accessories Filling operations for LPG cylinders;English version EN 13952:2017,English translation of DIN EN 13952:2017-09FlssiggasGerte und Ausrstungsteile Fllverfahren fr Flaschen fr Flssiggas (LPG);Englische Fassung EN 13952:2017,Englische bersetzung von DIN EN 1395

3、2:2017-09quipements pour gaz de ptrole liqufis et leurs accessoires Oprations de remplissage des bouteilles de GPL;Version anglaise EN 13952:2017,Traduction anglaise de DIN EN 13952:2017-09SupersedesDIN EN 13952:200605www.beuth.deDocument comprises 13 pagesDTranslation by DIN-Sprachendienst.In case

4、of doubt, the German-language original shall be considered authoritative.09.17 DIN EN 13952:2017-09 2 A comma is used as the decimal marker. National foreword This document (EN 13952:2017) has been prepared by CEN/TC 286 “Liquefied Petroleum Gas equipment and accessories” (Secretariat: NSAI, Ireland

5、). The responsible German body involved in its preparation was DIN-Normenausschuss Druckgasanlagen (DIN Standards Committee Pressurized Gas Installations), Working Committee NA 016-00-06 AA “LPG equipment and accessories; national Mirror Committee to CEN/TC 286”. This standard is intended to be refe

6、renced within the context of the European Agreement on the International Carriage of Dangerous Goods by Road (RID/ADR). Before applying this standard, users of this standard are to verify whether the provisions of other laws and regulations have been met, particularly those regarding occupational sa

7、fety and health. Amendments This standard differs from DIN EN 13952:2006-05 as follows: a) definitions have been amended; b) the standard has been generally aligned with EN 1439; c) Clause 4 has been generally updated and modified with special emphasis on training requirements and competence. Previo

8、us editions DIN EN 13952: 2003-08, 2006-05 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 13952 June 2017 ICS 23.020.35 Supersedes EN 13952:2003English Version LPG equipment and accessories - Filling operations for LPG cylinders quipements pour gaz de ptrole liqufis et leurs accessoires - Opra

9、tions de remplissage des bouteilles de GPL Flssiggas-Gerte und Ausrstungsteile - Fllverfahren fr Flaschen fr Flssiggas (LPG) This European Standard was approved by CEN on 10 April 2017. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for givin

10、g this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three offic

11、ial versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of

12、Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia,

13、Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2017 CEN All rights of exploitation in any form and by any means reserved world

14、wide for CEN national Members. Ref. No. EN 13952:2017 EEN 13952:2017 (E) 2 Contents Page European foreword . 3 Introduction 4 1 Scope 5 2 Normative references 5 3 Terms and definitions . 5 4 General 6 4.1 Organization . 6 4.2 Training 7 4.3 LPG quality . 7 5 Filling equipment 7 6 Filling operations

15、8 7 Maintenance of the filling system equipment . 9 Annex A (informative) Safety recommendations 10 Bibliography . 11 DIN EN 13952:2017-09 EN 13952:2017 (E) 3 European foreword This document (EN 13952:2017) has been prepared by Technical Committee CEN/TC 286 “LPG equipment and accessories”, the secr

16、etariat of which is held by NSAI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by December 2017, and conflicting national standards shall be withdrawn at the latest by December 2017. Attention is

17、drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 13952:2003. This document has been prepared under a mandate given to CEN by the Europe

18、an Commission and the European Free Trade Association. The changes to this document include: definitions; general alignment with EN 1439; general updating and modifications to Clause 4 with special emphasis on training requirements and competence; This European Standard has been submitted for refere

19、nce into the RID and/or in the technical annexes of the ADR. According to the CEN-CENELEC Internal Regulations, the national standards organisations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia

20、, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. DIN EN 13952:2017-

21、09 EN 13952:2017 (E) 4 Introduction This document refers to the handling of hazardous substances and procedures that may be injurious to health if adequate precautions are not taken. This document refers only to operational requirements and does not absolve the operator from legal obligations relati

22、ng to health and safety at any stage. It has been assumed in the drafting of this document that the execution of its provisions is entrusted to appropriately qualified and experienced people. Protection of the environment is a key political issue in Europe and elsewhere, for CEN/TC 286 this is cover

23、ed in CEN/TS 16765 9 and this Technical Specification should be read in conjunction with this standard. This Technical Specification provides guidance on the environmental aspects to be considered regarding equipment and accessories produced for the LPG industry and the following is addressed: a) de

24、sign; b) manufacture; c) packaging; d) use and operation; and e) disposal. DIN EN 13952:2017-09 EN 13952:2017 (E) 5 1 Scope This European Standard specifies the requirements for the operation of a cylinder filling plant to ensure that filling of transportable refillable LPG cylinders is carried out

25、in a controlled and safe manner. This document is applicable to the filling of cylinders complying with RID/ADR 1011 (including pi marked cylinders) and also to existing non RID/ADR cylinder populations. This document is applicable to the following: welded and brazed steel LPG cylinders with a speci

26、fied minimum wall thickness (see EN 1442 1 and EN 12807 2 or an equivalent standard); welded steel LPG cylinders without specified minimum wall thickness (see EN 14140 4 or an equivalent standard); welded aluminium LPG cylinders (see EN 13110 3 or an equivalent standard); composite LPG cylinders (se

27、e EN 14427 5 or an equivalent standard); and over-moulded cylinders (OMC). This document does not cover the requirements for filling LPG cylinders that are designed and equipped for filling by the user. 2 Normative references The following documents, in whole or in part, are referenced in this docum

28、ent and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 1439:2008, LPG equipment and accessories - Procedure for checking LPG cylinders before, du

29、ring and after filling EN 16119, LPG equipment and accessories - Sealing caps and plugs for LPG cylinder and pressure vessel valves - Specification and testing EN ISO 14245, Gas cylinders - Specifications and testing of LPG cylinder valves - Self-closing (ISO 14245:2006) EN ISO 15995, Gas cylinders

30、- Specifications and testing of LPG cylinder valves - Manually operated (ISO 15995:2006) ISO 9162, Petroleum products Fuels (class F) Liquefied petroleum gases Specifications 3 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1 liquefied petroleum

31、 gas LPG low pressure liquefied gas composed of one or more light hydrocarbons which are assigned to UN 1011, UN 1075, UN 1965, UN 1969 or UN 1978 only and which consists mainly of propane, propene, butane, butane isomers, butene with traces of other hydrocarbon gases DIN EN 13952:2017-09 EN 13952:2

32、017 (E) 6 3.2 filling plant facility where checking and filling of LPG cylinders takes place 3.3 over-moulded cylinder OMC pressure receptacle intended for the carriage of LPG of a water capacity not exceeding 13 litres made of a coated steel inner cylinder with an over-moulded protective case made

33、from cellular plastic, which is non removable and bonded to the outer surface of the steel cylinder wall 3.4 operator person in charge of an LPG filling plant 3.5 competent person person which by combination of appropriate qualification, training, experience and resources, is able to make objective

34、judgements on the subject 3.6 cylinder transportable pressure receptacle with a water capacity not exceeding 150 l 4 General 4.1 Organization 4.1.1 LPG filling plants shall be run exclusively by an operator who shall be a competent person. 4.1.2 The operator shall be responsible for providing a docu

35、mented scheme that includes an organization chart and describes the work and emergency procedures, responsibilities and other minimum requirements related to the filling process. 4.1.3 The documented scheme shall be made available to all operatives of the filling plant. 4.1.4 Filling plant operative

36、s shall be competent persons and shall have a job description listing responsibilities and tasks. The job description shall also describe how these tasks interact within the organization. 4.1.5 Tasks shall be clearly described in written work instructions. The operator shall ensure that these instru

37、ctions are updated when required (e.g. when applicable regulations change or a relevant standard is updated). 4.1.6 The operator shall ensure that the work instructions are being followed and that corrective actions are taken when they are not followed. NOTE Safety recommendations are described in A

38、nnex A. DIN EN 13952:2017-09 EN 13952:2017 (E) 7 4.2 Training 4.2.1 Filling plant operatives shall receive training related to the work instructions for the tasks they perform. The training programme shall cover, where appropriate: product knowledge and hazards; emergency procedures and drills; the

39、requirements covered in EN 1439; rejection limits for physical and material defects of cylinders; filling equipment checking and maintenance; correct operation of the filling equipment; manual handling; correct use of PPE; and any other tasks described in the work instructions. NOTE Safety recommend

40、ations are described in Annex A. 4.2.2 The training needs shall be assessed at regular intervals. Training shall be provided as appropriate. 4.2.3 Records of filling plant operatives training shall be held and maintained by the operator for at least the duration of their employment or longer if requ

41、ired by local regulations. 4.3 LPG quality The operator shall ensure that the LPG meets the appropriate specifications/standards in force in the country where the filled cylinders are to be marketed and is compatible with the cylinder design. LPG to be filled in cylinders granted a 15 year period fo

42、r periodic inspection shall be of high quality; this is deemed to be fulfilled if the LPG to be filled is in compliance with the limitations on corrosiveness as specified in ISO 9162. 5 Filling equipment 5.1 Cylinder filling equipment shall be suitable for use in hazardous areas. NOTE 1 See EN 60079

43、0 6, EN 6007910 7 and EN 6007914 8. An additional hazard for cylinders made of materials of low electrical conductivity is ignition due to electrostatic discharge, particularly at the cylinder filling station. To avoid harmful static charging of such cylinders, the operator shall evaluate the need f

44、or special filling procedures and earthing, based on manufacturer/owner information, such as using small amounts of water applied to the surface of the object; and/or air de-ionizer; DIN EN 13952:2017-09 EN 13952:2017 (E) 8 reducing jet speed; and/or other means. NOTE 2 Electrostatic discharges are

45、a hazard likely to ignite a flammable LPG/air mixture only if they are greater than 0,2 mJ (see EN 600790 6). 5.2 Filling heads shall be used so that leakage during filling and connection/disconnection is minimized. 6 Filling operations 6.1 Every cylinder shall be checked prior to filling, and where

46、 necessary, segregated in accordance with EN 1439. 6.2 The operator shall ensure that new, refurbished and periodically inspected cylinders are made air free before the start of filling. Air shall be removed from the cylinder, e.g. by evacuation or by displacement with LPG, either at the cylinder ma

47、nufacturers premises, at the periodic inspection facility or at the filling plant. 6.3 Procedures shall ensure that cylinders are filled within the filling tolerances as documented in the site work instructions and the applicable regulations in the country where the filled cylinders are to be market

48、ed. 6.4 Cylinders shall not be filled in excess of the safe filling quantity. Provisions regarding safe filling quantity can be found in RID/ADR packing instruction P200. Other criteria can be used for the filling of welded steel cylinders with the agreement of the competent authority(ies) of the co

49、untry(ies) where the carriage is carried out, and in compliance with EN 1439:2008, Annex E. 6.5 There shall be equipment and procedures in place to ensure that excess LPG is safely removed from over-filled cylinders. 6.6 Appropriate measures shall be taken to avoid under-filled or over-filled cylinders being put onto the market. 6.7 There shall be procedures in place to check that, after filling, any

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