1、May 2010 Translation by DIN-Sprachendienst.English price group 24No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 93
2、100!$bWB“1635231www.din.deDDIN EN 14811Railway applications - Track Special purpose rail Grooved and associated construction (includes Amendment A1:2009)English translation of DIN EN 14811:2010-05Bahnanwendungen - Oberbau Spezialschienen Rillenschienen und zugehrige Konstruktionsprofile (enthlt nde
3、rung A1:2009)Englische bersetzung von DIN EN 14811:2010-05Applications ferroviaires - Voie Rails spciaux Rails gorge et profils de construction associs (Amendement A1:2009 inclus)Traduction anglaise de DIN EN 14811:2010-05SupersedesDIN EN 14811:2006-10 andDIN EN 14811 Corrigendum1:2006-12www.beuth.d
4、eDocument comprises pagesIn case of doubt, the German-language original shall be considered authoritative.6805.10 DIN EN 14811:2010-05 A comma is used as the decimal marker. National foreword This standard has been prepared by Technical Committee CEN/TC 256 “Railway applications” (Secretariat: DIN,
5、Germany). The responsible German body involved in its preparation was the Normenausschuss Eisen und Stahl (Steel and Iron Standards Committee), Working Committee NA 021-00-12 AA Gleisoberbauerzeugnisse. Amendments This standard differs from DIN EN 14811:2006-10 and DIN EN 14811 Corrigendum 1:2006-12
6、 as follows: a) Normative references have been revised. b) In subclause 8.1.4.1 and Table 3a, steel grades “R200G, R22G and R260G” have been replaced with “R200, R220G1 and R260”. c) In subclause 8.2.1, a new paragraph relating to the measurement of the web thickness has been included and in Table 5
7、b, line 14 has been modified. d) A new Figure 2 has been included in subclause 8.6. e) In Annex A, Table A.1, the line relating to Figure A.7 has been revised and new figures A.10 and A.12 have been included. f) The standard has been editorially revised. Previous editions DIN EN 14811: 2006-10 DIN E
8、N 14811 Corrigendum 1: 2006-12 2 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 14811:2006+A1 November 2009 ICS 45.080; 93.100 Supersedes EN 14811:2006English Version Railway applications - Track - Special purpose rail - Grooved and associated construction Applications ferroviaires - Voie - Ra
9、ils spciaux - Rails gorge et profils de construction associs Bahnanwendungen - Oberbau - Spezialschienen - Rillenschienen und zugehrige Konstruktionsprofile This European Standard was approved by CEN on 2 June 2006 and includes Amendment 1 approved by CEN on 22 September 2009. CEN members are bound
10、to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN
11、Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status
12、 as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania,
13、Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2009 CEN All rights of exploitation in any form and by any means reserved world
14、wide for CEN national Members. Ref. No. EN 14811:2006+A1:2009: EEN 14811:2006+A1:2009 (E) 2 Contents Page Foreword 3 Introduction .4 1 Scope 6 2 Normative references 6 3 Terms and definitions .6 4 Information to be supplied by the purchaser .7 5 Steel grades 7 6 Dimensions, static properties, linear
15、 mass and tolerances 8 7 Manufacture 8 7.1 Product integrity 8 7.1.1 Factory production control .8 7.1.2 Best practice manufacture 8 7.2 Blooms 9 7.3 Grooved rails and associated construction rail profiles .9 7.4 Marking .9 7.4.1 Rolling marks .9 7.4.2 Hot stamping . 10 7.4.3 Other identification .
16、11 7.4.4 Exceptions . 11 8 Acceptance tests 11 8.1 Laboratory tests 11 8.1.1 General . 11 8.1.2 Chemical composition . 11 8.1.3 Hydrogen . 13 8.1.4 Hardness test 13 8.1.5 Tensile test 14 8.1.6 Retests . 14 8.2 Dimensional and straightness tolerances . 14 8.2.1 Profile . 14 8.2.2 Straightness and twi
17、st . 17 8.2.3 Cutting and drilling . 17 8.2.4 Gauges . 18 8.3 Surface imperfections 18 8.3.1 General . 18 8.3.2 Protrusions 18 8.3.3 Depressions in the web and foot 19 8.3.4 Depressions in the running surface . 19 8.4 Surface microstructural damage . 19 8.5 Proving and dressing of surface imperfecti
18、ons 19 8.6 Determination of the linear mass 20 Annex A (normative) Grooved rail profiles and associated construction rail profiles . 23 Annex B (normative) Gauges 50 Annex C (informative) Holes in grooved rails . 63 Annex D (informative) Electric repair welding and electric conductivity of the rails
19、 65 Bibliography . 66 DIN EN 14811:2010-05 EN 14811:2006+A1:2009 (E) 3 Foreword This document (EN 14811:2006+A1:2009) has been prepared by Technical Committee CEN/TC 256 “Railway applications”, the secretariat of which is held by DIN. This document shall be given the status of a national standard, e
20、ither by publication of an identical text or by endorsement, at the latest by May 2010, and conflicting national standards shall be withdrawn at the latest by May 2010. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CE
21、NELEC shall not be held responsible for identifying any or all such patent rights. This document includes Amendment 1, approved by CEN on 2009-09-22. This document supersedes EN 14811:2006. The start and finish of text introduced or altered by amendment is indicated in the text by tags !“. Other sta
22、ndards on rails include: EN 13674 Railway applications Track Rail that comprises the following parts: Part 1: Vignole railway rails 46 kg/m and above Part 2: Switch and crossing rails used in conjunction with Vignole railway rails 46 kg/m and above Part 3: Check rails Part 4: Vignole railway rails f
23、rom 27 kg/m to 46 kg/m. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, I
24、celand, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. DIN EN 14811:2010-05 EN 14811:2006+A1:2009 (E) 4 Introduction This introduction provides an explanation of the concept
25、and reasoning for preparing this standard. Its description ensures that, during any future revisions, restrictions will be removed if technical progress has been made or will be kept if this is not the case in order that safety is maintained if new manufacturers, products and technologies appear. Th
26、e most commonly used delivery conditions in Europe for the supply of grooved rails and associated construction rail profiles have been reviewed during the preparation of this standard. Modern rail production technology and the requirements of commuter railways within the European Union have demanded
27、 that the technical requirements for the products specified in EN 14811 be reconsidered. Whenever possible, this EN 14811 is performance-based. It recognizes the European quality management standard EN ISO 9001 and requires manufacturers to offer the latest proven technology consistently to satisfy
28、the demanding quality of the required product. The steels are classified according to hardness and not to tensile strength. The acceptance tests were developed in order to monitor the properties of the grooved rail steels and grooved rails and associated construction rail profiles that are of import
29、ance for the production of grooved rails and associated construction rail profiles and which comply with the demands of commuter railways. The steel grades covered by EN 14811 reflect trends in commuter railway usage and heat-treated rails as well as associated construction rail profiles. This stand
30、ard contains profiles for grooved rails and associated construction rail profiles for grooved rail facilities having a linear mass of 42 kg/m and above. To ensure the supply of high quality rails, some restrictions on production processes have been imposed. This standard is applicable to all procure
31、ments covered by the European Procurement Directive (93/38/EEC of 14 June 1993). Additionally, CEN has requested a performance-based standard taking into account safety requirements and the application of the most recent technologies. With respect to the Directive, it is acknowledged that there are
32、and with respect to safety requirements also shall be) options to deviate from the standard upon agreement between purchaser and manufacturer. This standard reflects the change in philosophy compared with the traditional content of delivery conditions for grooved rails and associated construction r
33、ail profiles. The most frequently used delivery conditions in Europe for the supply of grooved rails and construction rail profiles have been reviewed. All the aspects that are important for the purchasers and manufacturers have been analysed to ensure that the overall contents are particularly appr
34、opriate and relevant for the European Standard. For example, the classification of the steel grades of grooved rails and associated construction rail profiles and also other aspects of the European Standard has been based on hardness, not on tensile testing. Whilst the two are directly related, hard
35、ness testing is very quick and inexpensive to carry out and provides more relevant guidance to the user, particularly where properties vary in different parts of the profile. One new aspect of the European Standard is the integration of a clause on quality management and testing in order to assure t
36、he product integrity. In order to ensure that the quality management systems are consistent for all manufacturers and that all purchasers can be sure about the consistency of the product quality of these safety-related components, this standard recommends that the manufacturer operates a quality man
37、agement system at least equivalent to the requirements of EN ISO 9001. This makes it possible to dispense with detailed requirements on tests and comprehensive testing. DIN EN 14811:2010-05 EN 14811:2006+A1:2009 (E) 5 Ideally, manufacturing methods should not be referred to in product standards. How
38、ever, some rail properties are either not exactly known or cannot be determined with an adequately high statistical reliability. In these cases, as the final possibility, reference is made to manufacturing methods that correspond to best practice. Methods and requirements are specified that offer th
39、e maximum probability that the necessary product is obtained in the track. Future technological solutions can increase the list of these requirements but will preferably reduce them. Examples of where todays technology is taken as the basis, but developments are progressing, are: determination of hy
40、drogen content; minimum area reduction for rolling of grooved rails and associated construction rail profiles; roller straightening effects on contact scrub. DIN EN 14811:2010-05 EN 14811:2006+A1:2009 (E) 6 1 Scope This European Standard specifies requirements for grooved rails and associated constr
41、uction rail profiles for grooved rail facilities with a linear mass of 42 kg/m and upwards for use in tram transport systems. NOTE Grooved rails are also used for harbour and industrial tracks. Six pearlitic steel grades are specified in a hardness range between 200 HBW and 390 HBW. The rails are ei
42、ther non-heat-treated or heat-treated and are made from non-alloyed (C-Mn) steel in both cases. This standard specifies 18 specific grooved rail profiles and 7 specific construction rail profiles. The grooved rail profiles can also be used as construction elements in switches and crossings. Two groo
43、ved rail classes are specified differing in requirements for profile tolerances. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the r
44、eferenced document (including any amendments) applies. !deleted text“ EN 10027-1, Designation systems for steel Part 1: Steel names EN 10027-2, Designation systems for steel Part 2: Steel numbers EN ISO 6506-1, Metallic materials Brinell hardness test Part 1: Test method (ISO 6506-1:2005) !EN ISO 68
45、92-1, Metallic materials - Tensile testing - Part 1: Method of test at room temperature (ISO 6892-1:2009)“ 3 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1 heat liquid steel melt tapped out of a converter or electric arc furnace which after co
46、ntinuous casting includes a given number of blooms relating to the weight of the heat and the extent of the mixing zone. In the case of sequence casting, the blooms belonging to the mixing zone are to be clearly defined 3.2 sequence number of heats of the same steel grade which undergo continuous ca
47、sting in a new or repaired tundish. Tundishes may be used in parallel if the caster has many strands 3.3 heat-treated rail rail that has undergone accelerated cooling from austenitizing temperature during the metallurgical transformation period 3.4 head-hardened grooved rail grooved rail where the r
48、ail head and/or the grooved head has been heat-treated DIN EN 14811:2010-05 EN 14811:2006+A1:2009 (E) 7 3.5 construction rail profile rail used in switches and crossings which carries the wheel NOTE Grooved rail profiles can also be used as construction elements in switches and crossings. 3.6 groove
49、d head that part of the profile that provides the space for the wheel flange. It is also used as the supporting element for the pavement NOTE The term “grooved head” has been introduced instead of “guiding head”, “guiding rail” and other similar terms. 3.7 rolling bead protuberance that is formed at the roll gap during rolling 4 Information to be supplied by the purchaser The purchaser shall provide the following information at the time of tender or order: a) the rail profile (see annex A); b) the steel grade (see clause 5); c) the ind
