1、June 2008DEUTSCHE NORM English price group 27No part of this standard may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 83.200!$Ny“1439386www.din
2、.deDDIN EN 14886Plastics and rubber machines Bandknife cutting machines for block foams Safety requirementsEnglish version of DIN EN 14886:2008-06Kunststoff- und Gummimaschinen Bandmesserschneidmaschinen fr Blockschaum SicherheitsanforderungenEnglische Fassung DIN EN 14886:2008-06www.beuth.deDocumen
3、t comprises 83 pagesDIN EN 14886:2008-06 2 Start of validity This standard is valid from 1 June 2008. National foreword This standard includes safety requirements. This standard has been prepared by Technical Committee CEN/TC 145 “Plastics and rubber machines Safety” (Secretariat: UNI, Italy), Worki
4、ng Group WG 15 “Cutting and processing polyurethane and latex foam machines Safety ”. The responsible German body involved in its preparation was the Normenausschuss Maschinenbau (Mechanical Engineering Standards Committee), Technical Committee NA 060-14-15 AA Bandmesser-schneidmaschinen fr Schaumbl
5、cke aus Kunststoff und Gummi of Section Kunststoff- und Gummi-maschinen. Representatives of manufacturers and users of bandknife cutting machines, and of the employers liability insurance associations contributed to this standard. This standard concretizes the basic requirements set out in Annex I o
6、f the EU Machinery Directive 98/37/EEC (valid until 28 December 2009) and the new EU Machinery Directive 2006/42/EC which becomes applicable on 29 December 2009 relating to bandknife cutting machines for block foams to be placed on the EEA market, with the intent of simplifying the means of proving
7、conformity with such requirements. Once this standard is designated a harmonized standard in the Official Journal of the European Union, a manufacturer applying this standard may assume compliance with the requirements of the Machinery Directive (the so-called “presumption of conformity”). The Europ
8、ean Standards referred to in clause 2 and in the bibliography of the EN have been published as the corresponding DIN EN or DIN EN ISO Standards with the same number. EUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN 14886February 2008ICS 83.200English VersionPlastics and rubber machines - Bandknife
9、cutting machines forblock foams - Safety requirementsMachines pour les matires plastiques et le caoutchouc -Machines de coupe couteau ruban pour blocs de mousse- Prescriptions de scuritKunststoff- und Gummimaschinen -Bandmesserschneidmaschinen fr Blockschaum -SicherheitsanforderungenThis European St
10、andard was approved by CEN on 12 January 2008.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning
11、 such nationalstandards may be obtained on application to the CEN Management Centre or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own langua
12、ge and notified to the CEN Management Centre has the same status as theofficial versions.CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxemb
13、ourg, Malta, Netherlands, Norway, Poland, Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGManagement Centre: rue de Stassart, 36 B-1050 Brussels 2008 CEN All rights o
14、f exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 14886:2008: EEN 14886:2008 (E) 2 Contents Page Foreword4 Introduction .5 1 Scope 6 2 Normative references 7 3 Terms and definitions .8 4 List of significant hazards 10 4.1 General hazards on bandknife
15、cutting machines.10 4.1.1 General10 4.1.2 Mechanical hazards.10 4.1.3 Electrical hazards 10 4.1.4 Hazards due to failure of the control system10 4.1.5 Hazards generated by noise .10 4.1.6 Fire hazard generated by flying sparks while grinding the bandknife.10 4.1.7 Hazard due to inhalation of harmful
16、 dusts created by cutting .10 4.2 Additional hazards or general hazards which require particular protective measures on manual bandknife cutting machines11 4.2.1 Vertical bandknife cutting machines (Figure 1)11 4.2.2 Tilting bandknife cutting machines (Figure 2 and Figure 3) .11 4.3 Additional hazar
17、ds or general hazards which require particular protective measures on automatic bandknife cutting machines .11 4.3.1 Bandknife cutting machines with turntable (carousel) (Figure 4) 11 4.3.2 Vertical bandknife cutting machines with fixed table and movable cutting unit (Figure 5).12 4.3.3 Horizontal b
18、andknife cutting machines.12 4.3.4 Horizontal bandknife cutting machines for block trimming13 4.3.5 4.3.6 Contour cutting machines 13 4.3.7 Profile cutting and splitting machines (Figure 21 and Figure 22) 14 4.3.8 Compression cutting machines (Figure 23)14 4.3.9 Peeling machines (Figure 24).14 4.3.1
19、0 Cross-cutting machines (Figure 25, Figure 26, Figure 27 and Figure 28)15 5 Safety requirements and/or protective measures15 5.1 General requirements and/or measures for bandknife cutting machines.15 5.1.1 General15 5.1.2 Mechanical hazards.16 5.1.3 Electrical hazards 17 5.1.4 Hazards due to failur
20、e of the control system17 5.1.5 Hazards generated by noise .18 5.1.6 Fire hazard generated by flying sparks while grinding the bandknife.18 5.1.7 Hazard due to inhalation of harmful dusts created by cutting .18 5.2 Additional requirements and/or measures for manual bandknife cutting machines.19 5.2.
21、1 Vertical bandknife cutting machines (Figure 1)19 5.2.2 Tilting bandknife cutting machines (Figure 2 and Figure 3) .21 5.3 Additional requirements and/or measures for automatic bandknife cutting machines.24 5.3.1 Bandknife cutting machines with turntable (carousel) (Figure 4) 24 5.3.2 Vertical band
22、knife cutting machines with fixed table and movable cutting unit (Figure 5).27 5.3.3 Horizontal bandknife cutting machines.30 5.3.4 Horizontal bandknife cutting machines for block trimming39 5.3.5 Vertical bandknife cutting machines for block trimming (Figures 13, 14 and 15) 41 DIN EN 14886:2008-06
23、Vertical bandknife cutting machines for block trimming (Figure 13, Figure 14 and Figure15) 13 EN 14886:2008 (E) 3 5.3.6 Contour cutting machines45 5.3.7 Profile cutting and splitting machines (Figure 21 and Figure 22) 53 5.3.8 Compression cutting machines (Figure 23) .57 5.3.9 Peeling machines (Figu
24、re 24).60 5.3.10 Cross-cutting machines (Figures 25, 26, 27 and 28) .62 6 Verification of safety requirements and/or protective measures.67 7 Information for use72 7.1 Instruction handbook72 7.1.1 General .72 7.1.2 General information for all bandknife cutting machines.72 7.1.3 Additional informatio
25、n for particular bandknife cutting machines73 7.2 Marking.73 Annex A (normative) Noise test code .75 A.1 Introduction75 A.2 Determination of the A-weighted emission sound pressure level at the operators position.75 A.3 Determination of the A-weighted sound power level 75 A.4 Installation and mountin
26、g conditions for noise measurement.76 A.5 Operating conditions 76 A.6 Measurement uncertainty.76 A.7 Information to be recorded and reported76 A.7.1 Information to be recorded.76 A.7.2 Information to be reported76 A.8 Declaration and verification of noise emission values .77 Annex B (normative) Proh
27、ibition sign: “No access“.78 Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC79 Annex ZB (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC80 Bibliography81 DIN
28、EN 14886:2008-06 EN 14886:2008 (E) 4 Foreword This document (EN 14886:2008) has been prepared by Technical Committee CEN/TC 145 “Plastics and rubber machines”, the secretariat of which is held by UNI. This European Standard shall be given the status of a national standard, either by publication of a
29、n identical text or by endorsement, at the latest by August 2008, and conflicting national standards shall be withdrawn at the latest by August 2008. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be
30、held responsible for identifying any or all such patent rights. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directives 98/37/EC and 2006/42/EC. For relationship with EU Dire
31、ctives, see informative Annex ZA and ZB, which are an integral part of this document. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic,
32、Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. DIN EN 14886:2008-06 EN 14886:2008 (E) 5 Introduction Thi
33、s European Standard is a type C standard as stated in EN ISO 12100-1. The machinery concerned and the extent to which hazards, hazardous situations and events are covered is indicated in the scope of this document. For the machines which are covered by the scope of this type C standard and which hav
34、e been designed and built in accordance with the provisions of this standard, the provisions of this type C standard will take precedence over the provisions of any other type B standard. DIN EN 14886:2008-06 EN 14886:2008 (E) 6 1 Scope This European standard applies to machines that are designed sp
35、ecifically to cut, split or peel block foams to commercially required shapes, using a single or double cut. All hazards listed in clause 4 are covered by this document. Cutting of block foams may be by: vertical cutting; horizontal cutting; inclined cutting; transverse cutting; contour cutting; or a
36、 combination of the above. The material to be cut may be supported or transported by: a fixed table; a shuttle table; a conveyor; a turntable; rollers; mandrel; or a combination of the above. Cutting can be either manual or automatic. Cutting tools can be: smooth-edged or toothed bandknives; cutting
37、 wires. Movement of the cutting tool can be either oscillating or continuous in one direction. This European Standard does not apply to: laser and water jet cutting; hot wire cutting; wood, metal and food cutting machines. DIN EN 14886:2008-06 EN 14886:2008 (E) 7 The safety requirements for the addi
38、tional hazards arising from the interaction between bandknife cutting machines and ancillary equipment, especially loading and unloading devices, are specified. The safety requirements for the ancillary equipment itself are not specified. This European Standard covers machines used for cutting plast
39、ics and rubber having a cellular or compact structure. However, it may also be applied when these machines are used for cutting other materials, for example textiles, fibres and mineral wool, if cutting these materials does not create additional hazards. This document is not applicable to bandknife
40、cutting machines manufactured before the date of its publication as an EN. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referen
41、ced document (including any amendments) applies. EN 294:1992, Safety of machinery - Safety distances to prevent danger zones to be reached by the upper limbs EN 349, Safety of machinery -Minimum gaps to avoid crushing of parts of the human body EN 811, Safety of machinery - Safety distances to preve
42、nt danger zones being reached by the lower limbs EN 894-1, Safety of machinery - Ergonomics requirements for the design of the displays and control actuators - Part 1: General principles for human interactions with displays and control actuators EN 894-2, Safety of machinery - Ergonomics requirement
43、s for the design of displays and control actuators - Part 2: Displays EN 894-3, Safety of machinery - Ergonomics requirements for the design of displays and control actuators - Part 3: Control actuators EN 953, Safety of machinery - Guards - General requirements for the design and construction of fi
44、xed and movable guards EN 954-1:1996, Safety of machinery Safety-related parts of control systems - Part 1: General principles for design EN 1760-2, Safety of machinery - Pressure sensitive protective devices - Part 2: General principles for the design and testing of pressure sensitive edges and pre
45、ssure sensitive bars EN 1760-3, Safety of machinery - Pressure sensitive protective devices - Part 3: General principles for the design and testing of pressure sensitive bumpers, plates, wires and similar devices EN 12413, Safety requirements for bonded abrasive products EN 13236, Safety requirement
46、s for superabrasives EN 60204-1:2006, Safety of machinery - Electrical equipment of machines - Part 1: General requirements (IEC 60204-1:2005, modified) EN 60529:1991, Degrees of protection provided by enclosures (IP Code) (IEC 60529:1989) EN 61310-1, Safety of machinery - Indication, marking and ac
47、tuation - Part 1: Requirements for visual, auditory and tactile signals (IEC 61310-1:1995) DIN EN 14886:2008-06 EN 14886:2008 (E) 8 EN 61310-2, Safety of machinery - Indication, marking and actuation - Part 2: Requirements for marking (IEC 61310-2:1995) EN 61496-1:2004, Safety of machinery Electro-s
48、ensitive protective equipment Part 1: General requirements and tests (IEC 61496-1:2004, modified) EN ISO 3744:1995, Acoustics Determination of sound power levels of noise sources using sound pressure Engineering method in an essentially free field over a reflecting plane (ISO 3744:1994) EN ISO 3746:
49、1995, Acoustics Determination of sound power levels of noise sources using sound pressure Survey method using an enveloping measurement surface over a reflecting plane (ISO 3746:1995) EN ISO 4871:1996, Acoustics Declaration and verification of noise emission values of machinery and equipment (ISO 4871:1996) EN ISO 11201:1995, Acoustics - Noise emitted by machinery and equipment Measurement of emission sound pressure levels at the work station and at other specified positions Engineering method in an essent