1、June 2010 Translation by DIN-Sprachendienst.English price group 29No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 1
2、3.220.10!$i+“1700894www.din.deDDIN EN 1777Hydraulic platforms (HPs) for fire fighting and rescue services Safety requirements and testingEnglish translation of DIN EN 1777:2010-06Hubrettungsfahrzeuge fr Feuerwehren und Rettungsdienste, Hubarbeitsbhnen(HABn) Sicherheitstechnische Anforderungen und Pr
3、fungEnglische bersetzung von DIN EN 1777:2010-06Bras lvateur Arien (BEA) des services dincendie et de secours Prescriptions de scurit et essaisTraduction anglaise de DIN EN 1777:2010-06SupersedesDIN EN 1777:2009-08See start of validitywww.beuth.deDocument comprises pagesIn case of doubt, the German-
4、language original shall be considered authoritative.8706.10 DIN EN 1777:2010-06 A comma is used as the decimal marker. Start of validity This standard takes effect on 1 June 2010. DIN EN 1777:2009-08 may be used in parallel until 1 September 2010. National foreword This standard includes safety requ
5、irements. This standard has been prepared by Technical Committee CEN/TC 192 “Fire service equipment” (Secretariat: BSI, United Kingdom). The responsible German body involved in its preparation was the Normenausschuss Feuerwehrwesen (Firefighting and Fire Protection Standards Committee), Technical Co
6、mmittee NA 031-04-08 AA Hubrettungsfahrzeuge. Safety requirements and test methods for hydraulic platforms for fire fighting and rescue services have been specified so that this document can be deemed a harmonized standard which can be applied to fulfil the essential requirements of the New Approach
7、 Directive 2006/42/EC (Machinery Directive). The legal status of this standard is as follows: This standard contains specifications meeting the essential requirements set out in the “Machinery Directive”, Directive 2006/42/EC, and which apply to machines that are either first placed on the market or
8、 commissioned within the EEA. This standard serves to facilitate proof of compliance with the essential requirements of the directive. Once this standard is cited in the Official Journal of the European Union, it is deemed a “harmonized” standard and thus, a manufacturer applying this standard may a
9、ssume compliance with the requirements of the Machinery Directive (“presumption of conformity”). The August 2009 edition of this standard has been revised to bring the content into line with the state of the art and with the most commonly used types of hydraulic platforms. Specifications regarding t
10、he use of safety harnesses in the cage for self-securing are given in the Feuerwehr-Dienstvorschrift (FwDV) 1 (Fire Service Directive 1). Unlike the European Standards for turntable ladders, DIN EN 14043 and DIN EN 14044, this standard does not specify performance requirements for a particular type
11、of hydraulic platform or classify HPs according to type or working height. This standard deals only with the technical safety requirements to minimize hazards when using HPs. For this reason, the performance requirements can be laid down by each European country individually. In Germany, publication
12、 of a national standard on this topic is intended. Analogous to DIN EN 14043 and DIN EN 14044, type HAB 23/12 will be taken into account in that standard. The DIN Standards corresponding to the International Standards referred to in this document are as follows: ISO 2408 DIN EN 12385-1 (modified ver
13、sion of the Internationalen Standard) ISO 3864-1 DIN 4844-1 (modified version of the International Standard) ISO 3864-2 DIN ISO 3864-2 ISO 3864-3 DIN ISO 3864-3 ISO 4305 DIN 15019-2 (modified version of the International Standard) ISO 4309 DIN 15020-2 (modified version of the International Standard)
14、 CEN/TS 15989 referred to in clause 2 of the EN has been published in Germany as DIN SPEC 1103 (DIN CEN/TS 15989). 2 DIN EN 1777:2010-06 Amendments This standard differs from DIN EN 1777:2009-08 as follows: a) The scope has been revised to state more precisely the limitation to HPs with classificati
15、on group B type 1 as in DIN EN 280:2001, 1.4, only, and the deletion of requirements and tests relating to all other groups and types not covered by the scope. Flat belts for extending structure drive systems have been excluded from the scope. b) Terms 3.1 “hydraulic platform (HP)” and 3.25 “levelli
16、ng” and their definitions have been included. c) Some terms and definitions have been revised. d) The list of significant hazards has been editorially revised and hazards relating to self-propelled HPs and group A HBs (where the vertical projection of the centre of gravity of the load is always insi
17、de the tipping lines) have been deleted as these are outside the scope. e) Specific tests have been linked directly to the appropriate requirement. f) Requirements relating to temperature range, forces, calculation, fatigue stress analysis, chassis and stabilizers have been revised. g) Requirements
18、and tests relating to a “Moment sensing system with increased safety requirements and enhanced overload criteria” have been included as a new, fourth solution to reduce tilting hazards and hazards caused by exceeding permissible loads. h) Requirements and tests relating to a minimum residual load of
19、 6 % of the unladen mass of the vehicle (obtained on the not loaded side, in the most unfavourable position) have been included. i) A new subclause 5.13 “Safety devices” analogous to EN 280/A1:2004 has been included. j) It has been specified that the extending structure is to be supported in the tra
20、nsport position so as to avoid harmful vibrations during transport. k) Failures in wire rope or chain drive systems for the extending structure now are to be self-revealing. l) The maximum tensile grade of the wires in wire rope drive systems for the extending structure has been increased to 2 160 N
21、/mm2. m) Leadscrew and rack and pinion drive systems have been deleted. n) Warning signals are now to consist of a continuous visual warning and an acoustic signal. o) The height difference after the static overload test now depends on the rescue height (for HPs with a rescue height up to 30 m, the
22、height difference is to be less than 100 mm following application of 150 % of the rated load 10 min after unloading; for HPs with a rescue height exceeding 30 m, the maximum height difference is to be stated by the manufacturer). p) Emergency evacuation means for the platform have been added (rescue
23、 ladder fixed in parallel to the extending structure or alternatives after carrying out a risk assessment). q) Requirements for platform doors and guardrails/handrails have been revised. r) Specifications for anchoring points for the allowed number of persons in the cage for personal protective equi
24、pment against falling have been included. 3 DIN EN 1777:2010-06 s) Specifications for a device capable of stopping all aggravating movements on sustaining impact have been included. t) Requirements and tests relating to operator seat, controls and electrical systems have been revised. u) The specifi
25、cations relating to pneumatic and hydraulic control systems have been revised so that, in addition to the specific requirements, basic standards DIN EN 983 and DIN EN 982 now also apply. v) Requirements and tests relating to the static tilt angle have been revised. w) Acceptance tests as well as per
26、iodical examinations and tests are now also to include the static overload test. x) The instruction handbook is now also to include the test reports for any static and dynamic tests carried out. y) Operating instructions for emergency cases have been added. z) The specifications for marking have bee
27、n revised. aa) Annexes A and B have been revised in accordance with the changes made in DIN EN 280. bb) The former Annex F (Calculation example Dynamic factor, kerb test) has been deleted, because the kerb test relates to self-propelled HPs, which are not covered by this standard. cc) The normative
28、references now include the following additional standards: EN 842, EN 894-1, EN 894-2, EN 894-3, prEN 894-4, EN 981, EN 982, EN 983, EN 1846-3, CEN/TS 15989, EN ISO 12100-1, EN ISO 12100-2, EN ISO 13732-1, EN ISO 13849-1:2008, EN ISO 13849-2, EN ISO 13850, EN ISO 14122-3, EN ISO 14122-4, ISO 3864-1,
29、 ISO 3864-2:2004, ISO 3864-3. dd) EN 418 is no longer included in the normative references. ee) The standard has been editorially revised. Previous editions DIN FEN 105 = DIN 14105: 1925-07 DIN 14701: 1957-07, 1969-05 DIN 14701-1: 1978-04, 1989-04 DIN 14701-3: 1991-07 DIN EN 1777: 2005-02, 2009-08 4
30、 DIN EN 1777:2010-06 National Annex NA (informative) Bibliography DIN 4844-1, Graphical symbols Safety colours and safety signs Part 1: Design principles for safety signs in workplaces and public areas (ISO 3864-1:2002 modified) DIN 15019-2, Cranes Part 2: Stability for non rail-mounted mobile crane
31、s Test loading and calculation DIN 15020-2, Lifting appliances Part 2: Principles relating to rope drives Supervision during operation DIN EN 280, Mobile elevating work platforms Design calculations Stability criteria Construction Safety Examinations and tests DIN EN 280/A1:2004-10, Mobile elevating
32、 work platforms Design calculations Stability criteria Construction Safety Examinations and tests DIN EN 12385-1, Steel wire ropes Safety Part 1: General requirements DIN ISO 3864-2, Graphical symbols Safety colours and safety signs Part 2: Design principles for product safety labels (ISO 3864-2:200
33、4) DIN ISO 3864-3, Graphical symbols Safety colours and safety signs Part 3: Design principles for graphical symbols for use in safety signs (ISO 3864-3:2006) DIN SPEC 1103 (DIN CEN/TS 15989), Firefighting vehicles and equipment Symbols for operator controls and other displays FwDV 1, Feuerwehr-Dien
34、stvorschrift 1 Grundttigkeiten Lsch- und HilfeleistungseinsatzNA.1)_ NA.1) Available from the Federal Office of Civil Protection and Disaster Assistance (BBK) at their website www.bbk.bund.de. NOTE: The Fire Service Directives are issued by the Ausschuss fr Feuerwehrangelegenheiten, Katastrophenschu
35、tz und zivile Verteidigung (AFKzV) (Committee on Affairs of Fire Departments, Disaster Control and Civil Defense) of the Innenministerkonferenz AK 5 (Standing Conference of Interior Ministries of the German Lnder), who recommends the implementation of these directives in the Bundeslnder. Since this
36、is only a recommendation, the content of Fire Service Directives may vary from Land to Land. Furthermore, the directives are introduced in each Land at different times, sometimes with modified content. The valid version of each directive is published in the Landesgesetzblatt (Law Gazette) for each L
37、and. 5 DIN EN 1777:2010-06 6 This page is intentionally blank EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 1777 March 2010 ICS 13.220.10 Supersedes EN 1777:2004+A1:2009English Version Hydraulic platforms (HPs) for fire fighting and rescue services - Safety requirements and testing Bras lvate
38、ur Arien (BEA) des services dincendie et de secours - Prescriptions de scurit et essais Hubrettungsfahrzeuge fr Feuerwehren und Rettungsdienste, Hubarbeitsbhnen (HABn) - Sicherheitstechnische Anforderungen und Prfung This European Standard was approved by CEN on 6 February 2010. CEN members are boun
39、d to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CE
40、N Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same stat
41、us as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal
42、, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2010 CEN All rights of exploitation in any form and by any means res
43、erved worldwide for CEN national Members. Ref. No. EN 1777:2010: EEN 1777:2010 (E) 2 Contents Page Foreword 4Introduction .61 Scope 72 Normative references 73 Terms and definitions .94 List of significant hazards . 125 Safety requirements and/or protective measures . 155.1 General . 155.2 Stability
44、and structural calculations . 155.2.1 General . 155.2.2 Loads and forces 165.2.3 Determination of loads and forces 165.2.4 Stability calculations 195.2.5 Structural calculations . 245.3 Chassis and stabilizers 265.4 Extending structure 285.4.1 Methods to reduce the risk of overturning and exceeding
45、permissible stresses . 285.4.2 Operation of the extending structure in a specific sequence to avoid instability . 315.4.3 Locking of masts at fixed working position . 325.4.4 Crushing and shearing points between parts of the extending structure, the base and platform 325.4.5 Emergency evacuation mea
46、ns for the platform 325.4.6 Operator seat . 345.4.7 Supporting of extending structure in transport position . 345.5 Extending structure drive systems . 345.5.1 General . 345.5.2 Wire rope drive systems 355.5.3 Chain drive systems . 375.6 Platform . 385.7 Controls . 415.8 Electrical systems. 445.9 Pn
47、eumatic control systems . 455.10 Hydraulic drive systems 465.11 Hydraulic cylinders . 475.11.1 Structural design 475.11.2 Prevention of unintended movement of the cylinder 525.11.3 Verification of requirements on hydraulic cylinders . 525.12 Static tilt angle 535.13 Safety devices . 536 Verification
48、 566.1 Type tests 566.1.1 General . 566.1.2 Static test to verify the stability calculation . 566.1.3 Residual load test . 576.1.4 Static overload test . 576.1.5 Ladder type tests 576.1.6 Dynamic tests 586.1.7 Tests of vertical load sensing and total moment sensing systems 58DIN EN 1777:2010-06 EN 1
49、777:2010 (E) 3 6.1.8 Type test on noise . 596.2 Acceptance tests . 597 Information for use 597.1 Instruction handbook 597.1.1 General . 597.1.2 Operating instructions 597.1.3 Transport, handling and storage information 607.1.4 Information on commissioning 617.1.5 HP details . 617.1.6 Maximum permitted loads on the platform . 617.1.7 Maintenance information for
