DIN EN 415-10-2014 Safety of packaging machines - Part 10 General requirements German version EN 415-10 2014《包装机械的安全性 第10部分 通用要求 德文版本EN 415-10-2014》.pdf

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1、July 2014 Translation by DIN-Sprachendienst.English price group 32No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 5

2、5.200!%7H)“2203706www.din.deDDIN EN 415-10Safety of packaging machines Part 10: General requirements;English version EN 415-10:2014,English translation of DIN EN 415-10:2014-07Sicherheit von Verpackungsmaschinen Teil 10: Allgemeine Anforderungen;Englische Fassung EN 415-10:2014,Englische bersetzung

3、von DIN EN 415-10:2014-07Scurit des machines demballage Partie 10: Prescriptions gnrales;Version anglaise EN 415-10:2014,Traduction anglaise de DIN EN 415-10:2014-07www.beuth.deDocument comprises 96 pagesIn case of doubt, the German-language original shall be considered authoritative.06.14 DIN EN 41

4、5-10:2014-07 2 A comma is used as the decimal marker. National foreword This standard includes safety requirements. This document (EN 415-10:2014) has been prepared by Technical Committee CEN/TC 146 “Packaging Machines Safety” (Secretariat: UNI, Italy). The responsible German body involved in its pr

5、eparation was the Normenausschuss Maschinenbau (Mechanical Engineering Standards Committee), Working Committee NA 060-18-28 AA Sicherheit von Verpackungsmaschinen Allgemeine Anforderungen of Section Nahrungsmittelmaschinen und Verpackungsmaschinen. Representatives of manufacturers and users of packa

6、ging machines, and of the employers liability insurance associations contributed to this standard. This standard contains specifications meeting the essential requirements set out in Annex I of the “Machinery Directive”, Directive 2006/42/EC, and which apply to machines that are either first placed

7、on the market or commissioned within the EEA. This standard serves to facilitate proof of compliance with the essential requirements of that directive. Once this standard is cited in the Official Journal of the European Union, it is deemed a “harmonized” standard and thus, a manufacturer applying th

8、is standard may assume compliance with the requirements of the Machinery Directive (“presumption of conformity”). The European Standards referred to in Clause 2 and in the Bibliography of the EN have been published as the corresponding DIN EN or DIN EN ISO Standards with the same number. Where the I

9、nternational Standards referred to are not also DIN ISO Standards with the same number, there are no national standards available. EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 415-10 January 2014 ICS 55.200 English Version Safety of packaging machines - Part 10: General Requirements Scurit d

10、es machines demballage - Partie 10: Prescriptions gnrales Sicherheit von Verpackungsmaschinen - Teil 10: Allgemeine Anforderungen This European Standard was approved by CEN on 12 October 2013. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions fo

11、r giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in thre

12、e official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bod

13、ies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, S

14、pain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2014 CEN All rights of exploitation in any form and by any means reserved worldw

15、ide for CEN national Members. Ref. No. EN 415-10:2014 EEN 415-10:2014 (E) 2 Contents Page Foreword 5 Introduction .6 1 Scope 7 2 Normative references 7 3 Terms and definitions 10 4 List of significant hazards . 11 4.1 General . 11 4.2 Mechanical hazards 12 4.2.1 Moving parts 12 4.2.2 Slip, trip and

16、fall hazards . 12 4.2.3 Loss of stability . 12 4.2.4 Hazards from guards 12 4.3 Pneumatic and hydraulic equipment 12 4.4 Hazards from electrical equipment . 13 4.5 Hazards from electrostatic phenomena . 13 4.6 Thermal hazards . 13 4.6.1 Hot Surfaces 13 4.6.2 Cold surfaces 13 4.7 Noise 13 4.8 Radiati

17、on 13 4.9 Hazards from products and materials 14 4.9.1 Hazards generated by products 14 4.9.2 Hazards generated by packaging materials . 14 4.10 Hazards due to neglecting ergonomic principles . 15 4.11 Hazards due to neglecting hygienic design principles. 15 4.12 Hazards caused by failures . 15 4.12

18、.1 General . 15 4.12.2 Failure of power supplies 15 4.12.3 Failure of safety related parts of control systems 16 4.12.4 Failure of electronic drive systems. 16 4.13 Hazards caused by the presence of stored energy. 16 4.14 Hazards due to remote diagnostics or control 16 4.15 Reasonably foreseeable mi

19、suse . 16 4.16 Hazards from specific elements or processes of packaging machines . 17 4.16.1 Cutting devices . 17 4.16.2 Sealing devices . 17 4.16.3 Film reel unwind mechanisms . 18 4.16.4 Conveyors . 18 4.16.5 Handles and hand-wheels 20 4.16.6 Size or product changing . 20 4.16.7 Hot melt adhesive

20、equipment 21 4.16.8 Modified atmosphere packaging . 21 5 Safety requirements and/or protective measures . 21 5.1 General . 21 5.2 Requirements to minimize mechanical risks . 22 5.2.1 Protective measures against risks from moving parts . 22 5.2.2 Requirements to prevent slip, trip and fall hazards 52

21、 5.2.3 Stability of machines 52 DIN EN 415-10:2014-07 EN 415-10:2014 (E) 3 5.2.4 Prevention of hazards from movable guards . 53 5.3 Supply disconnecting (isolating) device . 53 5.4 Pneumatic and hydraulic equipment . 53 5.5 Electrical equipment . 54 5.5.1 General . 54 5.5.2 Protection against electr

22、ic shock 54 5.5.3 Degree of protection . 54 5.6 Electrostatic phenomena 54 5.7 Thermal hazards 55 5.7.1 Hot surfaces . 55 5.7.2 Cold surfaces . 55 5.8 Noise reduction . 55 5.9 Radiation 56 5.9.1 General . 56 5.9.2 Laser radiation . 56 5.10 Measures to control hazards generated by products, substance

23、s and materials . 57 5.10.1 Measures to control hazards generated by substances . 57 5.10.2 Measures to control hazards generated by products 57 5.10.3 Measures to control hazards generated by packaging materials 59 5.11 Ergonomic design principles . 60 5.11.1 Operating the machine 60 5.11.2 Operato

24、r interface and machine mounted control devices 60 5.11.3 Handling machine parts 60 5.11.4 Loading packaging materials . 60 5.11.5 Loading products or unloading packages 61 5.11.6 Size or product changes . 61 5.11.7 Cleaning the machine . 61 5.11.8 Maintenance . 61 5.11.9 Moving the machine 61 5.11.

25、10 Lighting. 62 5.12 Hygienic design requirements . 62 5.13 Failures of power supplies . 62 5.14 Control functions . 63 5.14.1 General . 63 5.14.2 Normal stop 63 5.14.3 Safety related stop functions . 63 5.14.4 Operational stop 63 5.14.5 Emergency stop and emergency switching off 63 5.14.6 Safety re

26、lated stops of variable speed electrical power drive systems 64 5.14.7 Stopping time . 65 5.15 Failures of safety related parts of control systems . 65 5.16 Prevention of unexpected start up 65 5.16.1 General . 65 5.16.2 Requirements for machines where whole body access is possible 65 5.16.3 Operati

27、ons with open guards . 66 5.17 Stored energy 67 5.18 Requirements for remote diagnostics or control . 67 5.19 Reasonably foreseeable misuse 68 5.20 Requirements for specific elements or processes of packaging machines . 68 5.20.1 Cutting devices 68 5.20.2 Sealing devices 69 5.20.3 Film reel unwind m

28、echanisms . 69 5.20.4 Conveyors 69 5.20.5 Handles and hand-wheels 72 5.20.6 Size or product changing . 72 5.20.7 Hot melt adhesive equipment 73 5.20.8 Modified atmosphere packaging . 74 6 Verification of safety requirements and measures 74 DIN EN 415-10:2014-07 EN 415-10:2014 (E) 4 6.1 General . 74

29、6.2 Visual inspections with the machine stopped . 75 6.2.1 Mechanical parts . 75 6.2.2 Pneumatic systems 75 6.2.3 Hydraulic systems 75 6.2.4 Electrical systems. 75 6.2.5 Guards . 75 6.2.6 Design requirements 75 6.2.7 Marking and warning signs . 75 6.3 Measurements with the machine stopped . 75 6.3.1

30、 Guards . 75 6.3.2 Electrical testing . 75 6.4 Visual inspections with the machine running . 76 6.4.1 Guards . 76 6.4.2 Safety related functions . 76 6.4.3 Dissipation of stored energy . 76 6.5 Measurements or tests with the machine running 76 6.5.1 Electrical testing . 76 6.5.2 Measurement of noise

31、 emission . 76 6.5.3 Temperature 76 6.6 Verification procedures 76 7 Information 78 7.1 General . 78 7.2 Marking 78 7.3 Signals and warning signs 78 7.3.1 General . 78 7.3.2 Prohibition sign “Do not reach in” 79 7.3.3 Prohibition sign “No access” 79 7.3.4 Warning sign “Hot surface” . 80 7.3.5 Warnin

32、g sign “Warning; Low temperature/freezing conditions” 80 7.3.6 Warning signs indicating radiation hazards 81 7.3.7 Prohibition sign “Access prohibited for persons with implantable medical devices” . 83 7.4 Instructions . 83 7.4.1 General . 83 7.4.2 All packaging machines . 84 7.4.3 Machines for use

33、with foodstuffs or pharmaceuticals . 85 7.4.4 Machines for handling hazardous products 85 7.4.5 Machines with hot or cold surfaces 85 7.4.6 Machines incorporating hot melt and other adhesive systems . 85 7.4.7 Information on stability of the machine 85 7.4.8 Machines incorporating lifting equipment

34、. 86 7.4.9 Assemblies of machines 86 Annex A (informative) Evaluation of energy or force . 87 Annex B (informative) Maximum values for inherently safe design . 88 Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC . 89 Bibliog

35、raphy . 92 DIN EN 415-10:2014-07 EN 415-10:2014 (E) 5 Foreword This document (EN 415-10:2014) has been prepared by Technical Committee CEN/TC 146 “Packaging machines - Safety”, the secretariat of which is held by UNI. This European Standard shall be given the status of a national standard, either by

36、 publication of an identical text or by endorsement, at the latest by July 2014, and conflicting national standards shall be withdrawn at the latest by July 2014. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC

37、shall not be held responsible for identifying any or all such patent rights. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s),

38、 see informative Annex ZA, which is an integral part of this document. This standard is part of a series of standards comprising the following parts: EN 415-1, Packaging machines safety Part 1: Terminology and classification of packaging machines and associated equipment; EN 415-2, Packaging machine

39、s safety Part 2: Pre-formed rigid container packaging machines; EN 415-3, Safety of packaging machines Part 3: Form, fill and seal machines; EN 415-4, Safety of packaging machines Part 4: Palletizers and depalletizers; EN 415-5, Safety of packaging machines Part 5: Wrapping machines; EN 415-6, Safet

40、y of packaging machines Part 6: Pallet wrapping machines; EN 415-7, Safety of packaging machines Part 7: Group and secondary packaging machines; EN 415-8, Safety of packaging machines Part 8: Strapping machines; EN 415-9, Safety of packaging machines Part 9: Noise measurement methods for packaging m

41、achines, packaging lines and associated equipment, grade of accuracy 2 and 3; EN 415-10, Safety of packaging machines Part 10: General requirements (the present document). According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to

42、implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Rom

43、ania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. DIN EN 415-10:2014-07 EN 415-10:2014 (E) 6 Introduction Packaging machines are used extensively in Europe in an increasingly wide range of industries. They contain several significant hazards that have the potential

44、 to cause serious injury. This document is a Type C standard as defined in the Introduction of EN ISO 12100:2010. The requirements of the machine specific parts of EN 415 take precedence over the requirements of EN 415-10. The requirements of the machine specific parts of EN 415 may supplement or mo

45、dify the corresponding clauses of EN 415-10. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this standard. When provisions of this Type C standard are different from those, which are stated in Type A or B standards,

46、the provisions of this Type C standard take precedence. DIN EN 415-10:2014-07 EN 415-10:2014 (E) 7 1 Scope This European Standard gives general requirements for packaging machines which are defined in the scope of EN 415-1 or are in the scope of another relevant machine specific part of EN 415. When

47、 used together with a relevant machine specific part of EN 415, it gives the requirements for that specific type of machine. This document deals with safety requirements and their verification for design, construction, installation, commissioning, operation, adjustment, maintenance and cleaning of p

48、ackaging machines when used as intended and under the conditions of misuse foreseeable by a manufacturer. The extent to which hazards, hazardous situations and events are covered is indicated in Clause 4. The hazards on a specific machine can vary depending on its working principle; the type, size and mass of the product; the packaging material; auxiliary equipment attached to the machine and the environment in which the machine is used. If the machine presents hazards that are not dealt with in this sta

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