DIN EN 415-3-2010 Safety of packaging machines - Part 3 Form fill and seal machines German version EN 415-3 1999+A1 2009《包装机械安全性 第3部分 成型 填充和密封机械 德文版本EN 415-3 1999+A1 2009》.pdf

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1、July 2010 Translation by DIN-Sprachendienst.English price group 31No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 5

2、5.200!$iAS“1703048www.din.deDDIN EN 415-3Safety of packaging machines Part 3: Form, fill and seal machines (includes Amendment A1:2009)English translation of DIN EN 415-3:2010-07Sicherheit von Verpackungsmaschinen Teil 3: Form-, Fll- und Verschliemaschinen (enthlt nderung A1:2009)Englische bersetzun

3、g von DIN EN 415-3:2010-07Scurit des machines demballage Partie 3: Machines demballage former, remplir et sceller (Amendement A1:2009 inclus)Traduction anglaise de DIN EN 415-3:2010-07SupersedesDIN EN 415-3:2000-10See start of validitywww.beuth.deDocument comprises pagesIn case of doubt, the German-

4、language original shall be considered authoritative.9006.10 DIN EN 415-3:2010-07 A comma is used as the decimal marker. Start of validity This standard takes effect on 1 July 2010. National foreword This standard includes safety requirements. This standard has been prepared by Technical Committee CE

5、N/TC 146 “Packaging machines Safety” (Secretariat: UNI, Italy). The responsible German body involved in its preparation was the Normenausschuss Maschinenbau (Mechanical Engineering Standards Committee), Section Verpackungsmaschinen. Amendment of the European Machinery Directive has made it necessary

6、 to review the previously valid standard, EN 415-3:1999, in terms of the essential requirements of the new European Machinery Directive, 2006/42/EC. This standard contains specifications meeting the essential requirements set out in Annex I of the “Machinery Directive”, Directive 98/37/EC, (valid un

7、til 28 December 2009) and the “revised Machinery Directive”, Directive 2006/42/EC, which took effect on 29 December 2009, and which apply to form, fill and seal machines that are either first placed on the market or commissioned within the EEA. This standard serves to facilitate proof of compliance

8、with the essential requirements of the directives. Once this standard is cited in the Official Journal of the European Union, it is deemed a “harmonized” standard and thus, a manufacturer applying this standard may assume compliance with the requirements of the Machinery Directive (“presumption of c

9、onformity”). The International and European Standards referred to in clause 2 of this document have been published as the corresponding DIN EN or DIN EN ISO Standards with the same number. Amendments This standard differs from DIN EN 415-3:2000-10 as follows: a) The Foreword, Introduction and Scope

10、have been revised. b) Clause 2 “Normative references” and clause 3 “Definitions” have been brought in line with the current rules of presentation. c) In subclause 5.2.3 (German version only), the external guard temperature has been added. d) In subclause 5.6.1 (German version only), some text has be

11、en deleted in accordance with the English reference version. e) Subclause 7.1.1 “Marking” has been revised. f) (German version only) In the table of Annex A, line 3.3.6 “Selective combination weigher”, column 5.1.5 “Electrical equipment”, the letter “O” has been replaced by “X”. g) Annex ZA (informa

12、tive) “Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC” has been updated. h) Annex ZB (informative) “Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC” has been included. Previous editions DIN 874

13、0-2: 1976-05, 1981-04 DIN 8740-5: 1981-04 DIN EN 415-3: 2000-10 2 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 415-3:1999+A1 October 2009 ICS 55.200 Supersedes EN 415-3:1999English Version Safety of packaging machines - Part 3: Form, fill and seal machines Scurit des machines demballage - Pa

14、rtie 3: Machines demballage former, remplir et sceller Sicherheit von Verpackungsmaschinen - Teil 3: Form-, Fll-und Verschliemaschinen This European Standard was approved by CEN on 26 December 1998 and includes Amendment 1 approved by CEN on 7 September 2009. CEN members are bound to comply with the

15、 CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre

16、or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official v

17、ersions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia

18、, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2009 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN natio

19、nal Members. Ref. No. EN 415-3:1999+A1:2009: EEN 415-3:1999+A1:2009 (E) 2 Contents Page Foreword 4Introduction .51 Scope 52 Normative references 63 Definitions 73.1 Definition of terms .83.2 Description of form, fill and seal machines 94 Hazards on form, fill and seal machines 344.1 General form, fi

20、ll and seal machine hazards . 354.2 Hazards associated with a flowrapping machine 374.3 Hazards associated with a vertical form, fill and seal machine . 404.4 Hazards associated with a pre-made bag erect, fill and close machine . 424.5 Hazards associated with a mandrel flexible package form, fill an

21、d seal machine 444.6 Hazards associated with a horizontal end load cartoner . 454.7 Hazards associated with a thermoform, fill and seal machine 474.8 Hazards associated with an auger filler . 494.9 Hazards associated with a volumetric cup filler 504.10 Hazards associated with a volumetric piston fil

22、ler . 514.11 Hazards associated with a gravimetric filler 525 Safety requirements for form, fill and seal machines . 545.1 General requirements for all form, fill and seal machines . 545.2 Safety requirements for a flowrapping machine . 585.3 Safety requirements for a vertical form, fill and seal ma

23、chine 625.4 Safety requirements for a pre-made bag, erect, fill and close machine . 635.5 Safety requirements for a mandrel flexible package form, fill and seal machine 655.6 Safety requirements for a horizontal end load cartoner . 665.7 Safety requirements for a thermoform, fill and seal machine 67

24、5.8 Safety requirements for an auger filler . 745.9 Safety requirements for a volumetric cup filler . 755.10 Safety requirements for a volumetric piston filler . 765.11 Safety requirements for a gravimetric filler . 766 Verification of safety requirements . 776.1 Visual inspections with machine stop

25、ped . 776.2 Measurements with machine stopped 786.3 Visual inspections with machine running 786.4 Measurements with machine running 786.5 Hazardous product and packaging material related requirements . 796.6 Verification procedures 797 Information for use . 817.1 Requirements for all form, fill and

26、seal machines . 817.2 Flowrapping machine . 827.3 Vertical form, fill and seal machine. 837.4 Pre-made bag erect fill and close machine 837.5 Mandrel flexible package form, fill and seal machine . 837.6 Horizontal end load cartoner . 837.7 Thermoform, fill and seal machine . 847.8 Auger filler . 847

27、.9 Volumetric cup filler . 84DIN EN 415-3:2010-07 EN 415-3:1999+A1:2009 (E) 3 7.10 Volumetric piston filler 847.11 Gravimetric filler 84Annex A (informative) Safety requirements . 86Annex ZA (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 98/

28、37/EC“ 87Annex ZB (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC“ 88DIN EN 415-3:2010-07 EN 415-3:1999+A1:2009 (E) 4 Foreword This document (EN 415-3:1999+A1:2009) has been prepared by Technical Committee CEN/TC 146 “Packaging mac

29、hines - Safety“, the secretariat of which is held by UNI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by April 2010, and conflicting national standards shall be withdrawn at the latest by April 2

30、010. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 415-3:1999. The start and finish of text introduced o

31、r altered by amendment is indicated in the text by tags !“. This European Standard has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). !For relationship with EU Directive(s), see in

32、formative Annexes ZA and ZB, which are integral parts of this document.“ Other parts of this standard include: EN 415 Safety of packaging machines; Part 1: Terminology and classification of packaging machines and associated equipment; Part 2: Pre-formed rigid container packaging machines; Part 4: Pa

33、lletisers and depalletisers; !Part 5: Wrapping machines; Part 6: Pallet wrapping machines; Part 7: Group and secondary packaging machines; Part 8: Strapping machines; Part 9: Noise measurement methods for packaging machines, packaging lines and associated equipment, grade of accuracy 2 and 3.“ Accor

34、ding to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvi

35、a, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. DIN EN 415-3:2010-07 EN 415-3:1999+A1:2009 (E) 5 Introduction Form, fill and seal machines are used extensively in Europe, in an increasingly wide range

36、 of industries. They contain many hazards and have the potential to cause serious injury. The extent to which hazards are covered is indicated in the scope and clause 4 of this standard. In addition, machines should comply as appropriate with EN 292-1 and EN 292-2 for hazards which are not covered b

37、y this standard. !This document is a type C standard as stated in EN ISO 12100. The machinery concerned and the extent to which hazards, hazardous situations and hazardous events are covered are indicated in the scope of this document. When provisions of this type C standard are different from those

38、 which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards, for machines that have been designed and built according to the provisions of this type C standard.“ 1 Scope This European Standard establishes safety requir

39、ements for form, fill and seal packaging machines and the filling machines which are particularly associated with them. This group of machines is defined in detail in clause 3 of this standard, with diagrams illustrating examples of the principle of operation of each machine type. However briefly, t

40、his standard covers the following broad groups of machines: horizontal form, fill and seal machines; vertical form, fill and seal machines; pre-made bag erect fill and seal machines; mandrel flexible package or carton form, fill and seal machines; carton erect, fill and close machines; thermoform, f

41、ill and seal machines. Filling machines commonly fitted to form, fill and seal machines including: auger fillers; volumetric cup fillers; volumetric piston fillers; counters; gravimetric fillers (weighers). This standard covers the safety requirements for machine design, construction, installation,

42、commissioning, operation, adjustment, maintenance and cleaning. This part of EN 415 applies primarily to machines manufactured after the date of issue of this standard. DIN EN 415-3:2010-07 EN 415-3:1999+A1:2009 (E) 6 This standard does not cover in detail the safety or hygiene hazards associated wi

43、th the products which may be handled on form, fill and seal machines, but does include general advice. This standard does not cover thermoforming machines. These machines are covered in prEN 12409. This standard does not cover blow mould, fill and seal machines. The main hazards and safety requireme

44、nts for these machines are described in EN 422. !This document is not applicable to form, fill and seal machines which are manufactured before the date of its publication as EN 415-3:1999 as amended.“ 2 Normative references This European Standard incorporates by dated or undated reference, provision

45、s from other publications. These normative references are cited at the appropriate places in the text and the publications are listed hereafter. For dated references subsequent amendments to, or revisions of, any of these publications apply to this European Standard only when incorporated in it by a

46、mendment or revision. For undated references the latest edition of the publication referred to applies. EN 292-1:1991, Safety of machinery Basic concepts, general principles for design Part 1: Basic terminology, methodology EN 292-2:1991, Safety of machinery Basic concepts, general principles for de

47、sign Part 2: Technical principles and specifications EN 294:1992, Safety of machinery; Safety distances to prevent danger zones being reached by the upper limbs EN 349:1993, Safety of Machinery; Minimum gaps to prevent crushing of parts of the human body EN 415-1:1999, Safety of packaging machines P

48、art 1: Terminology and classification of packaging machines and associated equipment EN 418:1992, Safety of machinery; Emergency stop equipment; functional aspects - Principles for design EN 422:1995, Rubber and plastics machines Safety - Blow moulding machines intended for the production of hollow

49、articles Requirements for the design and construction EN 457:1992, Safety of machinery - Auditory danger signals - General requirements design EN 563:1994, Safety of machinery - Temperatures of touchable surfaces - Ergonomics data to establish temperature limit values for hot surfaces EN 614-1:1995, Safety of machinery - Er

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