DIN EN 500-1-2010 Mobile road construction machinery - Safety - Part 1 Common requirements German version EN 500-1 2006+A1 2009《移动筑路机械 安全性 第1部分 一般要求 德文版本EN 500-1-2006+A1-2009》.pdf

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1、May 2010 Translation by DIN-Sprachendienst.English price group 20No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 93

2、.080.10!$b8“1636121www.din.deDDIN EN 500-1Mobile road construction machinery Safety Part 1: Common requirements (includes Amendment A1:2009)English translation of DIN EN 500-1:2010-05Bewegliche Straenbaumaschinen Sicherheit Teil 1: Gemeinsame Anforderungen (enthlt nderung A1:2009)Englische bersetzun

3、g von DIN EN 500-1:2010-05Machines mobiles pour la construction de routes Scurit Partie 1: Prescriptions communes (Amendement A1:2009 inclus)Traduction anglaise de DIN EN 500-1:2010-05SupersedesDIN EN 500-1:2007-03www.beuth.deDocument comprises pagesIn case of doubt, the German-language original sha

4、ll be considered authoritative.5305.10A comma is used as the decimal marker Start of validity This standard takes effect on 1 May 2010. National foreword This standard includes safety requirements. This standard has been prepared by Technical Committee CEN/TC 151 “Construction equipment and building

5、 material machines Safety” (Secretariat: DIN, Germany). The responsible German body involved in its preparation was the Normenausschuss Maschinenbau (Mechanical Engineering Standards Committee), Section Bau- und Baustoffmaschinen, Working Committee NA 060-13-05 AA Straenbaumaschinen. Representatives

6、 of manufacturers and users of road construction machinery and of the employers liability insurance associations contributed to this standard. This standard contains specifications meeting the essential requirements set out in Annex I of the “Machinery Directive”, Directive 98/37/EC (valid until 28

7、December 2009), and the “revised Machinery Directive”, Directive 2006/42/EC, which takes effect on 29 December 2009, and which apply to machines that are either first placed on the market or commissioned within the EEA. This standard serves to facilitate proof of compliance with the essential requir

8、ements of the directives. Once this standard is cited in the Official Journal of the European Union, it is deemed a “harmonized” standard and thus, a manufacturer applying this standard may assume compliance with the requirements of the Machinery Directive (“presumption of conformity”). The European

9、 Standards referred to in this document have been published as the corresponding DIN EN or DIN EN ISO Standards with the same number. For the International Standards which have not been published as DIN ISO Standards with the same number, there are no national standards available. Amendments This st

10、andard differs from DIN EN 500-1:2007-03 as follows: a) The foreword has been modified. b) Clause 1 “Scope” has been modified. c) Clause 2 “Normative references” has been modified. d) Clause 5 “Safety requirements and/or protective measures” has been modified. e) Clause 7 “Information for the user”

11、has been modified. f) Subclause D.3.5 “Connection of consumer units by hose systems” has been modified. g) Annex ZA (informative) “Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC” has been updated. h) Informative Annex ZB “Relationship between this

12、 European Standard and the Essential Requirements of EU Directive 2006/42/EC” has been included. Previous editions DIN EN 500-1: 1996-03, 2007-03 2 DIN EN 500-1:2010-05 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 500-1:2006+A1 December 2009 ICS 93.080.10 Supersedes EN 500-1:2006English Vers

13、ion Mobile road construction machinery Safety Part 1: Common requirements Machines mobiles pour la construction de routes Scurit Partie 1: Prescriptions communes Bewegliche Straenbaumaschinen Sicherheit Teil 1: Gemeinsame Anforderungen This European Standard was approved by CEN on 17 August 2006 and

14、 includes Amendment 1 approved by CEN on 1 November 2009. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical referenc

15、es concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member int

16、o its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia

17、, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels

18、 2009 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 500-1:2006+A1:2009: E2 Contents PageForeword 4Introduction . 51 Scope 62 Normative references 73 Terms and definitions . 94 List of significant hazards 95 Safety requirements an

19、d/or protective measures 95.1 General 95.2 Lighting, signalling and marking lights and reflex-reflector devices . 105.3 Operation and handling 105.4 !Operator stations“ 115.5 Operators seat . 135.6 Controls and indicators 135.7 !Starting/stopping“ 155.8 !Conveyors“ 165.9 Access systems to the operat

20、ors station and to maintenance points 165.10 Protection . 175.11 Pressurised systems . 185.12 Fire protection 185.13 Hot surfaces . 185.14 Signal devices and warning signs . 185.15 Liquid gas units . 195.16 Electrical and electronic systems 195.17 Electro-magnetic compatibility (EMC) . 205.18 Noise

21、and vibration 236 Verification of safety requirements and/or protective measures . 257 Information for the user 257.1 Warning signals and devices . 257.2 Instruction handbook 267.3 Marking . 27Annex A (normative) List of mobile road construction machinery 29Annex B (normative) Handle starting equipm

22、ent 31Annex C (normative) Impending free movement under protective measures 35Annex D (normative) Liquid gas units on mobile road construction machinery . 36Annex E (normative) Requirements for non-text safety signs used on mobile road construction machinery . 42Annex F (normative) List of significa

23、nt hazards 44Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC . 48Annex ZB (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC“ . 49Bibliography 50DIN EN 500-1:2

24、010-05 EN 500-1:2006+A1:2009 (E)3 Figures Figure 1 Location of measuring points 13Figure 2 Position of the antenna relative to mobile road construction machinery with diesel engine 21Figure 3 Position of the antenna relative to mobile road construction machinery with spark ignition engine . 23Figure

25、 B.1 Direction of rotation of handle when starting engine 32Figure B.2 Testing device for a clockwise engine 34Figure B.3 Testing device for an anti-clockwise engine 34Figure C.1 35Figure E.1 Safety alert symbol 43Figure E.2 Read instruction handbook 43Figure E.3 Crushing hazard 43Figure E.4 Cutting

26、 hazards 43Figure E.5 Hot surfaces . 43PageDIN EN 500-1:2010-05 EN 500-1:2006+A1:2009 (E)4 Foreword This document (EN 500-1:2006+A1:2009) has been prepared by Technical Committee CEN/TC 151 “Construction equipment and building material machines Safety”, the secretariat of which is held by DIN. This

27、European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by June 2010, and conflicting national standards shall be withdrawn at the latest by June 2010. Attention is drawn to the possibility that some of the eleme

28、nts of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document includes Amendment 1, approved by CEN on 2009-11-01. This document supersedes !EN 500-1:2006“. The start and finish of text introduc

29、ed or altered by amendment is indicated in the text by tags!“XThis document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). !For relationship with EU Directive(s), see informati

30、ve Annexes ZA and ZB, which are integral parts of this document.“ EN 500 ”Mobile road construction machinery Safety” comprises the following parts: Part 1: Common requirements; Part 2: Specific requirements for road-milling machines; Part 3: Specific requirements for soil-stabilising machines and re

31、cycling machines; Part 4: Specific requirements for compaction machines; Part 6: Specific requirements for paver-finishers. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following coun-tries are bound to implement this European Standard: Austria, Belg

32、ium, Bulgaria, Cyprus, Czech Republic, Den-mark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. DIN EN 500-1:2010-05

33、EN 500-1:2006+A1:2009 (E)5 Introduction This European Standard is a type C standard as stated in EN ISO 12100-1. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indi-cated in the scope of this European Standard. When provisions of this type C

34、standard are different from those which are stated in type A or B standards, the pro-visions of this type C standard take precedence over the provisions of the other standards, for machines that have been designed and built according to the provisions of this type C standard. DIN EN 500-1:2010-05 EN

35、 500-1:2006+A1:2009 (E)6 1 Scope 1.1 This part of EN 500 specifies the common safety requirements for mobile road construction machinery1). The EN 500 series is applicable to mobile road construction machinery as listed in Annex A. When no specific standard exists, EN 500-1 applies. It specifies com

36、mon requirements for the design and construction of mobile road construction machinery in order to protect workers from accidents and health hazards which could occur during operation, loading, transport and maintenance. Additional specific requirements for certain types of mobile road construction

37、machinery are given in parts 2 to 4 and 6 of this standard. This part of this standard gives safety requirements for all types of mobile road construction machinery and shall be used in conjunction with one of the parts 2 to 4 and 6. These machine-specific parts do not repeat the requirements from p

38、art 1 but add to or replace the requirements for the type of mobile road construction machinery in question. Machine-specific requirements in parts 2 to 4 and 6 take precedence over the respective requirements of this stan-dard. For types of mobile road construction machinery not dealt with in parts

39、 2 to 4 and 6, EN 500-1 applies !and if for those machinery additional derived risks may arise, these risks have to be taken into consideration“. 1.2 This European Standard deals with all significant hazards, hazardous situations and events relevant to mo-bile road construction machinery, when they

40、are used as intended and under conditions of misuse which are rea-sonably foreseeable (see Clause 4). This European Standard specifies the appropriate technical measures to eliminate or reduce risks arising from the significant hazards as specified in Clause 4. 1.3 This European Standard applies to

41、machines which are manufactured after the date of publication of this European Standard by CEN. 1) For travelling on traffic roads, the national traffic regulations apply. DIN EN 500-1:2010-05 EN 500-1:2006+A1:2009 (E)7 2 Normative references The following referenced documents are indispensable for

42、the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. CR 1030-1:1995, Hand-arm vibration Guidelines for vibration hazards reduction Part 1: Engineering methods

43、by design of machinery EN 3-7:2004, Portable fire extinguishers Part 7: Characteristics, performance requirements and test methods EN 286-2:1992, Simple unfired pressure vessels designed to contain air or nitrogen Part 2: Pressure vessels for air braking and auxiliary systems for motor vehicles and

44、their trailers !deleted text“ EN 1050:1996, Safety of machinery Principles for risk assessment EN 12643:1997, Earth-moving machinery Rubber-tyred machines Steering requirements (ISO 5010:1992 modified) EN 13309:2000, Construction machinery Electromagnetic compatibility of machines with internal elec

45、trical power supply !EN 60204-1:2006“, Safety of machinery Electrical equipment of machines Part 1: General requirements !(IEC 60204-1:2005, modified)“ EN 60529:1991, Degrees of protection provided by enclosures (IP code) (IEC 60529:1989) !EN 61310-1:2008“, Safety of machinery Indication, marking an

46、d actuation Part 1: Requirements for vis-ual, auditory and tactile signals !(IEC 61310-1:2007)“ !EN ISO 2860:2008“, Earth-moving machinery Minimum access dimensions (ISO 2860:1992) !EN ISO 2867:2008“, Earth-moving machinery Access systems !(ISO 2867:2006, including Cor 1:2008)“ !EN ISO 3411:2007, Ea

47、rth-moving machinery Physical dimensions of operators and minimum operator space envelope (ISO 3411:2007)“ !EN ISO 3457:2008“, Earth-moving machinery Guards Definitions and requirements (ISO 3457:2003) !deleted text“ !EN ISO 4871:1996, Acoustics Declaration and verification of noise emission values

48、of machinery and equipment (ISO 4871:1996)“ EN ISO 5353:1998, Earth-moving machinery, and tractors and machinery for agriculture and forestry Seat index point (ISO 5353:1995) !EN ISO 6682:2008“, Earth-moving machinery Zones of comfort and reach for controls (ISO 6682:1986 including Amendment 1:1989)

49、 !deleted text“ EN ISO 11688-1:1998, Acoustics Recommended practice for the design of low-noise machinery and equipment Part 1: Planning (ISO/TR 11688-1:1995) DIN EN 500-1:2010-05 EN 500-1:2006+A1:2009 (E)8 EN ISO 12100-1:2003, Safety of machinery Basic concepts, general principles for design Part 1: Ba

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