1、October 2014 Translation by DIN-Sprachendienst.English price group 35No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).IC
2、S 93.020!%;6“2249419www.din.deDDIN EN 16228-1Drilling and foundation equipment Safety Part 1: Common requirements;English version EN 16228-1:2014,English translation of DIN EN 16228-1:2014-10Gerte fr Bohr- und Grndungsarbeiten Sicherheit Teil 1: Gemeinsame Anforderungen;Englische Fassung EN 16228-1:
3、2014,Englische bersetzung von DIN EN 16228-1:2014-10Machines de forage et de fondation Scurit Partie 1: Prescriptions communes;Version anglaise EN 16228-1:2014,Traduction anglaise de DIN EN 16228-1:2014-10Together with DIN EN 16228-2:2014-10, DIN EN 16228-3:2014-10, DIN EN 16228-4:2014-10,DIN EN 162
4、28-5:2014-10, DIN EN 16228-6:2014-10 and DIN EN 16228-7:2014-10 supersedesDIN EN 791:2010-01 and DIN EN 996:2010-02Supersedes: see belowwww.beuth.deDocument comprises 154 pagesIn case of doubt, the German-language original shall be considered authoritative.09.14DIN EN 16228-1:2014-10 2 A comma is us
5、ed as the decimal marker. National foreword This standard includes safety requirements. This document (EN 16228-1:2014) has been prepared by Technical Committee CEN/TC 151 “Construction equipment and building material machines Safety” (Secretariat: DIN, Germany). The responsible German body involved
6、 in its preparation was the DIN-Normenausschuss Maschinenbau (DIN Standards Committee Mechanical Engineering), Working Committee NA 060-13-03 AA Bohrgerte of Section Bau- und Baustoffmaschinen. Representatives of manufacturers and users of drilling and foundation equipment, and of the employers liab
7、ility insurance associations contributed to this standard. ,This standard contains specifications meeting the essential requirements set out in Annex I of the “Machinery Directive”, Directive 2006/42/EC, and which apply to machines that are either first placed on the market or commissioned within th
8、e EEA. This standard serves to facilitate proof of compliance with the essential requirements of that directive. Once this standard is cited in the Official Journal of the European Union, it is deemed a “harmonized” standard and thus, a manufacturer applying this standard may assume compliance with
9、the requirements of the Machinery Directive (“presumption of conformity”). Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. DIN and/or DKE shall not be held responsible for identifying any or all such patent rights. The European St
10、andards referred to in Clause 2 and in the Bibliography of this document have been published as the corresponding DIN EN or DIN EN ISO Standards with the same number. For the International Standards referred to in this standard there are no national standards available unless they have been publishe
11、d as DIN ISO standards with the same number. Amendments This standard differs from DIN EN 791:2010-01 and DIN EN 996:2010-02 as follows: a) the EN 16228 standards series, Parts 1 to 7, has a completely new approach and replaces the previous standards EN 996 and EN 791 specifying piling and drilling
12、equipment; b) the new EN 16228 standards series specifies drilling and foundation equipment for specific applications. Previous editions DIN 24096: 1987-06 DIN EN 791: 1996-01, 2010-01, DIN EN 996: 1996-04, 2010-02 DIN EN 996/A1: 2000-03 DIN EN 996/A2: 2003-11 EUROPEAN STANDARD NORME EUROPENNE EUROP
13、ISCHE NORM EN 16228-1 May 2014 ICS 93.020 Supersedes EN 791:1995+A1:2009, EN996:1995+A3:2009English Version Drilling and foundation equipment - Safety - Part 1: Common requirements Machines de forage et de fondation - Scurit - Partie 1: Prescriptions communes Gerte fr Bohr- und Grndungsarbeiten - Si
14、cherheit - Teil 1: Gemeinsame Anforderungen This European Standard was approved by CEN on 6 March 2014. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration.
15、 Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by tr
16、anslation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Fin
17、land, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZAT
18、ION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2014 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 16228-1:2014 EEN 16228-1:2014 (E) 2 Contents Pa
19、ge Foreword 6 Introduction .7 1 Scope 8 2 Normative references 8 3 Terms and definitions 11 4 List of significant hazards . 15 5 Safety requirements and/or protective measures . 19 5.1 General . 19 5.2 Requirements for strength and stability 20 5.2.1 Loads . 20 5.2.2 Structural calculations . 21 5.2
20、.3 Rigid body stability . 22 5.2.4 Floating ship, barge or pontoon 31 5.3 Electrotechnical systems . 31 5.3.1 General . 31 5.3.2 Battery installation 31 5.4 Hydraulic and pneumatic systems 32 5.4.1 Hydraulic systems 32 5.4.2 Pneumatic systems 32 5.4.3 Hoses, pipes and fittings under pressure 32 5.5
21、Failure of the power supply . 33 5.6 Uncontrolled motion . 33 5.7 Brakes of the carrier machine . 33 5.7.1 Brakes for travelling . 33 5.7.2 Brakes for slewing 33 5.8 Winches, draw-works and ropes . 33 5.8.1 General . 33 5.8.2 Winches and pulleys 34 5.8.3 Pulley and drum diameters 35 5.8.4 Ropes and
22、rope end terminations . 35 5.8.5 Roller and leaf chains . 35 5.9 Masts, derricks and feed beams . 36 5.10 Indicating/limiting devices for inclination 36 5.10.1 Inclination of leader, mast or boom 36 5.10.2 Inclination of the carrier . 36 5.10.3 Stroke limiting devices . 36 5.11 Ergonomics for contro
23、l stations and servicing points . 36 5.12 Access to operating positions, intervention and servicing points . 37 5.13 Platforms on masts and leaders. 37 5.13.1 General . 37 5.13.2 Working platform for lifting personnel . 37 5.13.3 Movable platform 39 5.14 Operating position(s) . 39 5.14.1 General . 3
24、9 5.14.2 Visibility . 41 5.15 Control systems 41 5.15.1 General . 41 5.15.2 Required performance levels for safety related parts of control systems . 41 5.15.3 Starting 43 5.15.4 Stopping 43 DIN EN 16228-1:2014-10 EN 16228-1:2014 (E) 3 5.16 Control devices 43 5.16.1 General . 43 5.16.2 Inadvertent a
25、ctuation of controls 44 5.16.3 Controls for extending the crawlers (tracks) of the carrier machine . 44 5.17 Remotely controlled and automated drilling and foundation equipment 44 5.17.1 General . 44 5.17.2 Operating position . 45 5.17.3 Emergency stop . 45 5.17.4 Control system 45 5.18 Unmanned, au
26、tomatically operated drilling and foundation equipment . 45 5.19 Retrieval, transportation, lifting and towing of the drilling and foundation equipment and its parts . 45 5.19.1 Common use 45 5.19.2 Retrieval/Towing 46 5.19.3 Tie-down . 46 5.19.4 Lifting points 46 5.19.5 Transportation . 46 5.20 Han
27、dling of drilling tools 46 5.21 Isolation of energy sources 46 5.22 Hot and cold surfaces and sharp edges . 46 5.23 Protection against moving parts . 47 5.23.1 General . 47 5.23.2 Moving parts involved in the process . 47 5.23.3 Transmission parts . 50 5.23.4 Drilling and foundation equipment using
28、threaded drill string connections 50 5.23.5 Clamps and rod breaking clamps used in the drilling process 51 5.23.6 Tools handling system 51 5.24 Falling or ejected objects . 51 5.25 Lighting. 52 5.25.1 Working light 52 5.25.2 Illumination when tramming or slewing 52 5.25.3 Lighting inside the cab . 5
29、2 5.26 Fire prevention . 52 5.26.1 General . 52 5.26.2 Fire extinguishers 53 5.26.3 Installation of fire extinguishers 53 5.26.4 Fire prevention for fuel and hydraulic circuits . 53 5.27 Noise and vibration . 53 5.27.1 General . 53 5.27.2 Noise . 53 5.27.3 Vibration . 54 5.28 Exhaust gases and dust
30、. 54 5.28.1 Engine exhausts 54 5.28.2 Dust . 54 5.29 Maintenance . 55 5.30 Warning devices 55 6 Verification of the safety requirements and/or protective measures 55 6.1 General . 55 6.2 Testing 61 6.2.1 General . 61 6.2.2 Tests . 61 7 Information for use 62 7.1 Marking . 62 7.1.1 Data plate for dri
31、lling and foundation equipment 62 7.1.2 Data plate for working platforms for lifting personnel and movable platforms 63 7.2 Indicators 63 7.2.1 Information indicators . 63 DIN EN 16228-1:2014-10 EN 16228-1:2014 (E) 4 7.2.2 Warning signs for residual hazards 63 7.2.3 Warning devices . 63 7.3 Instruct
32、ion books for drilling and foundation equipment 63 7.3.1 General . 63 7.3.2 Operators manual 64 7.3.3 Maintenance instructions 69 7.3.4 Spare parts list 70 Annex A (informative) List of drilling and foundation equipment . 71 A.1 General . 71 A.2 Illustrations 72 Annex B (normative) Noise test code 1
33、24 B.1 General . 124 B.2 Operation of the drilling and foundation equipment during noise tests 124 B.2.1 General . 124 B.2.2 Multiple power units . 124 B.2.3 Fan speed 125 B.2.4 Different types of drilling and foundation equipment . 125 B.3 Determination of the sound power level 125 B.3.1 Basic nois
34、e emission standards . 125 B.3.2 Determination according to EN ISO 3744 . 127 B.4 Measurement of emission sound pressure level at the operators position 127 B.4.1 General . 127 B.4.2 Performance of test at a fixed operators position 127 B.4.3 Performance of test for operators and assistant(s) positi
35、on for remote-controlled machines . 128 B.4.4 Acceptance criteria of measurements 128 B.5 Uncertainty of measurements . 128 B.6 Information to be recorded and reported . 128 B.7 Noise declaration 129 Annex C (normative) Whole-body and hand-arm vibration test 130 C.1 General . 130 C.2 Measurement . 1
36、30 Annex D (informative) Symbols and signs 131 D.1 Introduction . 131 D.2 General safety and warning signs 131 D.3 General control symbols 133 D.4 Symbols for information 134 D.5 Symbols to be used for the control of the engine, fuel, brake transmission systems and hydraulic system. 135 D.6 Symbols
37、to be used for the control of the drilling operation . 135 D.6.1 General symbols . 135 D.6.2 Symbols for general machine functions 136 D.6.3 Rod handling system . 137 D.6.4 Mast erection and positioning . 138 D.6.5 Winch and slip rope drum 141 D.6.6 Tramming . 141 D.7 Miscellaneous symbols 142 Annex
38、 E (normative) Instruction selecting and fitting of wire rope grips for free fall application 143 E.1 General . 143 E.2 Installation . 143 E.3 Number of grips 143 E.4 Tightening torque . 143 E.5 Detachable connections 144 Annex F (normative) Ground pressure calculation for crawler mounted drilling a
39、nd foundation equipment 145 F.1 General . 145 F.2 Calculation of ground pressures 145 DIN EN 16228-1:2014-10 EN 16228-1:2014 (E) 5 Annex G (normative) Test conditions of the stopping performances of the rotation of the drilling head 148 G.1 General . 148 G.2 Conditions of measure 148 G.3 Measures im
40、plementation 148 G.3.1 General . 148 G.3.2 Measurements . 149 G.3.3 Data to be recorded . 149 G.3.4 Evaluation of results . 149 Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC 150 Bibliography 151 DIN EN 16228-1:2014-10 EN
41、16228-1:2014 (E) 6 Foreword This document (EN 16228-1:2014) has been prepared by Technical Committee CEN/TC 151 “Construction equipment and building material machines - Safety”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either b
42、y publication of an identical text or by endorsement, at the latest by November 2014 and conflicting national standards shall be withdrawn at the latest by November 2014. This document supersedes EN 791:1995+A1:2009, EN 996:1995+A3:2009. This document has been prepared under a mandate given to CEN b
43、y the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document. This European Standard is divided into several parts and covers dril
44、ling and foundation equipment. Part 1 contains requirements that are/may be common to all drilling and foundation equipment. Other parts contain additional requirements for specific machines that supplement or modify the requirements of part 1. Compliance with the clauses of part 1 together with tho
45、se of a relevant specific part of this standard giving requirements for a particular machine provides one means of conforming with the essential health and safety requirements of the Directive concerned. When a relevant specific part does not exist, part 1 can help to establish the requirements for
46、the machine, but will not by itself provide a means of conforming to the relevant essential health and safety requirements of the Directive. This European Standard, EN 16228, Drilling and foundation equipment Safety, consists of the following parts: Part 1: Common requirements Part 2: Mobile drill r
47、igs for civil and geotechnical engineering, quarrying and mining Part 3: Horizontal directional drilling equipment (HDD) Part 4: Foundation equipment Part 5: Diaphragm walling equipment Part 6: Jetting, grouting and injection equipment Part 7: Interchangeable auxiliary equipment According to the CEN
48、-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungar
49、y, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. DIN EN 16228-1:2014-10 EN 16228-1:2014 (E) 7 Introduction This European Standard is a type C standard as stated in EN ISO 12100. The machinery concerned and the extent to which hazards are covered are indicated in the scope of this standard. When provisions of this type C standard are different from those which are stated in type A or B standards, the
