1、July 2010 Translation by DIN-Sprachendienst.English price group 10No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 2
2、3.100.20!$iEw“1703484www.din.deDDIN ISO 6020-1Hydraulic fluid power Mounting dimensions for single rod cylinders, 16 MPa (160 bar) series Part 1: Medium series (ISO 6020-1:2007)English translation of DIN ISO 6020-1:2010-07Fluidtechnik Einbaumae fr Hydrozylinder mit einseitiger Kolbenstange, 16-MPa-(
3、160-bar-)Reihe Teil 1: Mittlere Reihe (ISO 6020-1:2007)Englische bersetzung von DIN ISO 6020-1:2010-07Transmissions hydrauliques Dimensions dinterchangeabilit des vrins 16 MPa (160 bar) simple tige Partie 1: Srie moyenne (ISO 6020-1:2007)Traduction anglaise de DIN ISO 6020-1:2010-07SupersedesDIN ISO
4、 6020-1:2001-09www.beuth.deIn case of doubt, the German-language original shall be considered authoritative.Document comprises 16 pages 06.10 DIN ISO 6020-1:2010-07 A comma is used as the decimal marker. Contents Page National foreword .3 Introduction.4 1 Scope 5 2 Normative references 5 3 Terms and
5、 definitions .6 4 Dimensions.6 5 Bore sizes.6 6 Stroke tolerances.6 7 Mounting types 6 8 Piston rod characteristics.7 9 Identification statement (reference to this part of ISO 6020) .7 Bibliography. 16 2 DIN ISO 6020-1:2010-07 National foreword This standard has been prepared by Technical Committee
6、ISO/TC 131 “Fluid power systems”, Subcommittee SC 3 “Cylinders”. The responsible German body involved in its preparation was the Normenausschuss Maschinenbau (Mechanical Engineering Standards Committee), Working Committee NA 060-36-30 Hydrozylinder of section Fluidtechnik. Attention is drawn to the
7、possibility that some of the elements of this document may be the subject of patent rights. DIN shall not be held responsible for identifying any or all such patent rights. This third edition of ISO 6020-1 cancels and replaces the second edition (ISO 6020-1:1998) and ISO 8135:1999. ISO 6020 consists
8、 of the following parts, under the general title Hydraulic fluid power Mounting dimensions for single rod cylinders, 16 MPa (160 bar) series: Part 1: Medium series Part 2: Compact series Part 3: Compact series with bores from 250 mm to 500 mm In Table 7, in the figures “Square flange” and “Rectangul
9、ar flange” it should read “EA” instead of “FA”. The International Standards referred to in this document have been published as the corresponding DIN EN ISO or DIN ISO Standards with the same number, except for those below, which correspond as follows: ISO 273 DIN EN 20273 ISO 5598 there is no natio
10、nal standard available ISO 6099 there is no national standard available Amendments This standard differs from DIN ISO 6020-1:2001-09 as follows: a) Tolerances according to ISO 8135 have been specified. Previous editions DIN ISO 6020-1: 1993-06, 2 01-09 3 0Introduction In hydraulic fluid power system
11、s, power is transmitted and controlled through a liquid under pressure within an enclosed circuit. One component of such systems is the fluid power cylinder. This is a device that converts power into linear mechanical force and motion. It consists of a movable element, i.e. a piston and piston rod,
12、operating within a cylindrical bore. Hydraulic fluid power Mounting dimensions for single rod cylinders, 16 MPa (160 bar) series Part 1: Medium series 4 DIN ISO 6020-1:2010-07 1 Scope This part of ISO 6020 establishes metric mounting dimensions for medium series cylinders, 16 MPa 160 bar 1), as requ
13、ired for interchangeability of commonly used hydraulic cylinders. The medium series dimensions are applicable to round head cylinders with bores from 25 mm to 200 mm and to both round and square head cylinders with bores larger than 200 mm, thus allowing a wider range of applications. NOTE This part
14、 of ISO 6020 allows manufacturers of hydraulic equipment flexibility in the design of 16 MPa (160 bar) cylinders and does not restrict technical development; however, it does provide basic guidelines. 2 Normative references The following referenced documents are indispensable for the application of
15、this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 1179-1, Connections for general use and fluid power Ports and stud ends with ISO 228-1 threads with elastomeric or metal-
16、to-metal sealing Part 1: Threaded ports ISO 3320:1987, Fluid power systems and components Cylinder bores and pistons rod diameters Metric series ISO 4395, Fluid power systems and components Cylinders Piston rod thread dimensions and types ISO 5598, Fluid power systems and components Vocabulary ISO 6
17、099:2001, Fluid power systems and components Cylinders Identification code for mounting dimensions and mounting types ISO 6149-1, Connections for hydraulic fluid power and general use Ports and stud ends with ISO 261 metric threads and O-ring sealing Part 1: Ports with truncated housing for O-ring s
18、eal ISO 6162-1, Hydraulic fluid power Flange connectors with split or one-piece flange clamps and metric or inch screws Part 1: Flange connectors for use at pressures of 3,5 MPa (35 bar) to 35 MPa (350 bar), DN 13 to DN 127 ISO 6162-2, Hydraulic fluid power Flange connectors with split or one-piece
19、flange clamps and metric or inch screws Part 2: Flange connectors for use at pressures of 35 MPa (350 bar) to 40 MPa (400 bar), DN 13 to DN 51 1) 1 bar = 0,1 MPa = 105Pa; 1 MPa = 1 N/mm2. 5 DIN ISO 6020-1:2010-07 ISO 6164, Hydraulic fluid power Four-screw, one-piece square-flange connections for use
20、 at pressures of 25 MPa and 40 MPa (250 bar and 400 bar) ISO 8132, Hydraulic fluid power Single rod cylinders, 16 MPa (160 bar) medium and 25 MPa (250 bar) series Mounting dimensions for accessories 3 Terms and definitions For the purposes of this document, the terms and definitions given in ISO 559
21、8 apply. 4 Dimensions 4.1 The mounting dimensions for cylinders manufactured in accordance with this part of ISO 6020 shall be selected from Figures 1 to 6 and Tables 1 to 6 inclusive. 4.2 The dimensions for ports and flanges shall be selected from Table 7 and the relevant International Standards ci
22、ted therein. 4.3 All dimensions and mounting types in this part of ISO 6020 are labelled with codes in accordance with ISO 6099. 5 Bore sizes This part of ISO 6020 covers the following bore sizes, expressed in millimetres, in accordance with ISO 3320:1987, Table 1: 25 32 40 50 63 80 100 125 160 200
23、250 320 400 500 6 Stroke tolerances Tolerances on stroke shall be in accordance with Table 9. 7 Mounting types This part of ISO 6020 includes the following mounting types, identified in accordance with ISO 6099:2001, Table 2: a) MF 1 Head, rectangular flange; b) MF 2 Cap, rectangular flange; c) MF 3
24、 Head, circular flange; d) MF 4 Cap, circular flange; e) MP 3 Cap, fixed plain eye; f) MP 4 Cap, detachable plain eye; g) MP 5 Cap, fixed eye with spherical bearing; h) MP 6 Cap, detachable eye with spherical bearing; i) MS 2 Side lugs; j) MT 4 Intermediate fixed or movable trunnion (male). 6 DIN IS
25、O 6020-1:2010-07 8 Piston rod characteristics 8.1 This part of ISO 6020 covers piston rods that have a shouldered male thread end; see Figure 1 and Table 1 for basic dimensions. 8.2 For rod end types, see ISO 4395. 8.3 Accessory mounting dimensions shall be selected in accordance with ISO 8132. 9 Id
26、entification statement (reference to this part of ISO 6020) It is strongly recommended to manufacturers who have chosen to conform to this part of ISO 6020 that the following statement be used in test reports, catalogues and sales literature: “Medium series hydraulic single rod cylinders for use at
27、16 MPa (160 bar) have been selected in accordance with ISO 6020-1:2007, Hydraulic fluid power Mounting dimensions for single rod cylinders, 16 MPa (160 bar) series Part 1: Medium series.” NOTE Rod end types are controlled by ISO 4395. Figure 1 General dimensions 7 DIN ISO 6020-1:2010-07 Table 1 Gene
28、ral dimensions Dimensions in millimetres Bore Rod ZJ aKK A Y aPJ aD OH bVE WF aMM 6g max. max. max. 14 M12 1,25 16 M12 1,25 16 25 18 150 M14 1,5 18 58 77 56 25,5 15 28 18 M14 1,5 18 M14 1,5 18 32 22 170 M16 1,5 22 64 89 67 30 19 32 22 M16 1,5 22 M16 1,5 22 40 28 190 M20 1,5 28 71 97 78 35 19 32 28 M
29、20 1,5 28 M20 1,5 28 50 36 205 M27 2 36 72 111 95 44 24 38 36 M27 2 36 M27 2 36 63 45 224 M33 2 45 82 117 116 54 29 45 45 M33 2 45 M33 2 45 80 56 250 M42 2 56 91 134 130 62 36 54 56 M42 2 56 M42 2 56 100 70 300 M48 2 63 108 162 158 75 37 57 70 M48 2 63 M48 2 63 125 90 325 M64 3 85 121 174 192 92 37
30、60 90 M64 3 85 M64 3 85 160 110 370 M80 3 95 143 191 238 115 41 66 110 M80 3 95 M80 3 95 200 140 450 M100 3 112 190 224 285 138 45 75 140 M100 3 112 M100 3 112 250 180 550 M125 4 125 365 64 96 180 M125 4 125 M125 4 125 320 220 660 M160 4 160 455 71 108 220 M160 4 160 M160 4 160 400 280 740 M200 4 20
31、0 565 90 130 280 M200 4 200 M200 4 200 500 360 890 M250 6 250 645 110 163 NOTE If other piston rod diameters or other threads are required, use those identified in ISO 3320 and ISO 4395. aTolerances for dimensions ZJ, WF, Y and PJ are dependent on stroke; see Table 8. bDimension OH is optional and o
32、nly pertains to threaded ports. 8 DIN ISO 6020-1:2010-07 aOptional. Figure 2 MF 1 Head, rectangular flange and MF 2 Cap, rectangular flange Table 2 Dimensions of rectangular flange mounting types MF 1 and MF 2 Dimensions in millimetres Bore FB TF R VD ZB BA, B UF E MF H13 js13 js13 min. W aZF amax.
33、H8/f8 max. max. js13 25 6,6 69,2 28,7 3 16 162 158 32 85 60 12 32 9 85 35,2 3 16 186 178 40 105 70 16 40 9 98 40,6 3 16 206 198 50 115 80 16 50 11 116,4 48,2 4 18 225 213 60 140 100 20 63 13,5 134 55,5 4 20 249 234 70 160 120 25 80 17,5 152,5 63,1 4 22 282 260 85 185 135 32 100 22 184,8 76,5 5 25 33
34、2 310 106 225 160 32 125 22 217,1 90,2 5 28 357 335 132 255 195 32 a Tolerances for dimensions W and ZF are dependent on stroke; see Table 8. 9 DIN ISO 6020-1:2010-07 aOptional. Figure 3 MF 3 Head, circular flange and MF 4 Cap, circular flange Table 3 Dimensions of circular flange mounting types MF
35、3 and MF 4 Dimensions in millimetresBore FB FC VD ZB BA, B UC NF H13 js13 min. WC aZP amax. H8/f8 max. js13 25 8 6,6 75 3 16 162 158 32 90 12 32 8 9 92 3 16 186 178 40 110 16 40 8 9 106 3 16 206 198 50 125 16 50 8 11 126 4 18 225 213 60 150 20 63 8 13,5 145 4 20 249 234 70 170 25 80 8 17,5 165 4 22
36、282 260 85 195 32 100 8 22 200 5 25 332 310 106 240 32 125 8 22 235 5 28 357 335 132 275 32 160 8 22 280 5 30 406 380 160 320 36 200 8 26 340 5 35 490 480 200 385 40 250 8 33 420 8 40 606 580 250 490 56 320 8 39 520 8 45 723 710 320 600 63 400 8 45 640 10 50 820 790 400 730 80 500 12 45 720 10 63 99
37、0 940 500 810 100 aTolerances for dimensions WC and ZP are dependent on stroke; see Table 8. 10 DIN ISO 6020-1:2010-07 Figure 4 MP 3 Cap, fixed plain eye, MP 4 Cap, detachable plain eye, MP 5 Cap, fixed eye with spherical bearing, MP 6 Cap, detachable eye with spherical bearing Table 4 Dimensions of
38、 cap eye mountings MP 3, MP 4, MP 5 and MP 6 Dimensions in millimetres Bore CD bCX cEW bor EX cL b or LT cMR bor MS cXC, XD, XO or XN a,dTilting angleZ H9 H7 h12 min. max. min. 25 12 12 12 16 16 178 4 32 16 16 16 20 20 206 4 40 20 20 20 25 25 231 4 50 25 25 25 32 32 257 4 63 32 32 32 40 40 289 4 80
39、40 40 40 50 50 332 4 100 50 50 50 63 63 395 4 125 63 63 63 71 71 428 4 160 80 80 80 90 90 505 4 200 100 100 100 112 112 615 4 250 125 125 125 160 160 773 4 320 160 160 160 200 200 930 4 400 200 200 200 250 250 990 4 500 250 250 250 320 320 1210 4 aTolerances for dimensions XC, XD, XO and XN are depe
40、ndent on stroke; see Table 8. bThe dimensions CD, EW, L and MR are valid for mounting types MP 3 and MP 4. cThe dimensions CX, EX, LT and MS are valid for mounting types MP 5 and MP 6. dThe dimension XC is valid for mounting type MP 3, the dimension XD is valid for mounting type MP 4, the dimension
41、XO and XC are valid for mounting type MP 5, and the dimension XN is valid for mounting type MP 6. 11 DIN ISO 6020-1:2010-07 Figure 5 MS 2 Side lugs Table 5 Dimensions of side lugs mounting MS 2 Dimensions in millimetres Bore S XS aSS aTETSUS SB EH LH ST KC bCO bLC b,cjs13 js13 js13 max. H13 max. h10
42、 max. min. N9 min. 25 20 18 142 56 75 92 9 60 32 32 3,5 6 12 32 25 19,5 163 67 90 110 11 72 38 38 4 8 17 40 25 19,5 183 78 100 120 11 82 43 43 4 8 17 50 32 22 199 95 120 145 14 100 52 52 4,5 10 20 63 32 29 211 116 150 180 18 120 62 62 4,5 10 20 80 40 34 236 130 170 210 22 135 70 70 5 14 28 100 50 32
43、 293 158 205 250 26 161 82 82 6 16 34 125 56 32 321 192 245 300 33 196 100 100 6 18 37 160 60 36 364 238 295 350 33 238 119 119 8 22 78 200 72 39 447 285 350 415 39 288 145 145 9 28 122 aTolerances for dimensions XS and SS are dependent on stroke; see Table 8. bKeyway is optional. cMinimum effective
44、 length of the keyway. 12 DIN ISO 6020-1:2010-07 Figure 6 MT 4 Intermediate fixed or movable trunnion (male) Table 6 Dimensions of intermediate male trunnion mounting MT 4 Dimensions in millimetresBore TD TL TM XV aZB f8 js13 h12 max. 25 12 10 63 158 32 16 12 75 178 40 20 16 90 198 50 25 20 105 213
45、63 32 25 120 234 80 40 32 135 260 100 50 40 160 310 125 63 50 195 335 160 80 63 240 380 200 100 80 295 480 250 125 100 370 580 320 160 125 470 710 400 200 160 570 790 500 250 250 700 variable; users should consult the manufacturer for minimum and maximum values 940 aTolerances for dimension XV are d
46、ependent on stroke; see Table 8. 13 DIN ISO 6020-1:2010-07 Table 7 Port and flange sizes Port ISO 1179-1 Port ISO 6149-1 Square flange ISO 6164 Rectangular flange ISO 6162-1 G M F MM EE EC EE EC FF EA ED FF EA EB ED Bore 6g ref. a6g ref. aNominal flange size bDN01,5 0,25 6g Nominal flange size bDN 0
47、1,5 0,25 0,25 6g 25 G 1/4 7,5 M14 1,5 7,5 32 G 3/8 9 M18 1,5 11 40 50 G 1/2 14 M22 1,5 14 63 80 G 3/4 18 M27 2 18 13 15 29,7 M8 13 12,7 17,5 38,1 M8 100 125 G 1 23 M33 2 23 19 20 35,4 M8 19 19,1 22,3 47,6 M10 160 200 G 11/4 30 M42 2 30 25 25 43,8 M10 25 25,4 26,2 52,4 M10 250 320 G 11/2 32 M48 2 36
48、32 32 51,6 M12 32 31,8 30,2 58,7 M10 400 500 M60 2 44 38 38 60,1 M16 38 38,1 35,7 69,9 M12 CAUTION When selecting the largest diameter piston rod in a given bore size in connection with hydraulic systems where pull loads and/or pressure intensification effects can be generated, the pressure in the piston rod cavity of the cylinder can be two or more times the working pressure of the hydraulic system. In these cases, flange ports in accordance with ISO 6162
