1、REVISIONS LTR DESCRIPTION DATE APPROVED A Added new source CAGE (66886) and added Part identifying Numbers 2 December 2004 R. Taylor Prepared in accordance with ASME Y14.100 REV A A PAGE 16 17 REV A A REV STATUS OF PAGES PAGE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PREPARED BY PMIC N/A William Carpenter
2、 DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO 43216-5000 CHECKED BY TITLE Lee Surowiec APPROVED BY R. Taylor CONNECTOR, HIGH DENSITY, BLADE AND FORK, BACKPANEL, EIGHT ROW, 396 CONTACT POSITIONS SIZE CAGE CODE 037Z3 DWG. NO.02007 Original date of drawing 23 February 2004 A REV A PAGE 1 OF 17 AMSC N
3、/A 5935-E782 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SIZE CAGE CODE DWG NO. 037Z3 02007 DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OH 43216-5000 A REVPAGE2 1. SCOPE 1.1 Scope. This drawing outlines the requirements for a specific member of a f
4、amily of compact, high contact density (.050 inch (1.27 mm), high performance two-piece electrical connectors. These connectors are intended for printed circuit board (plug in dual heat sink daughter board modules, and fixed backplane) applications utilizing surface mount daughter board and complian
5、t pin backpanel termination techniques. The connector family includes members that provide combinations of low power signal contacts, power contacts, shielded contacts and optical termini. These connectors may be used in severe operating environments, and may include protective hoods, contact sealin
6、g, interfacial seals, electrostatic shielding and other features. This connector family is organized and fabricated utilizing modular design, with connector module blocks which can be grouped to provide for combinations of low power signal contacts, fiber optic termini, power contacts, and shielded
7、contacts. Specific implementation groupings of these module blocks constitute elements of the connector family. This specific drawing details a backpanel member of the connector family, composed of groups of 10 insulator block contact assemblies for low power fork type contacts, providing a total of
8、 396 signal contacts. This assembly mates with a companion daughter card connector per DSCC drawing 03023. The backpanel connector assembly also includes an electrostatic shield which mates with a daughter card connector metal shroud, providing an electrostatic shield for all contacts in the connect
9、or pair. The backpanel connector insulator blocks also provide for installation of three connector keyed bushings, and allows for use of a center guide pin. This family member does not include module blocks containing fiber optic, power, or shielded contact elements. These members of this connector
10、family are included DSCC drawings 93003 through 93013. 1.2 Part or Identifying Number (PIN). The complete PIN shall be as specified on the item requirements drawing and constructed using the following format: 02007 A A 39600 E D N DSCC Insulator Termination Contact Termination Keying Contact require
11、ment material style number tail length pin sealing drawing (see 1.2.1) (see 1.2.2) (see 1.2.3) (see 1.2.4) (see 1.2.5) (see 1.2.6) 1.2.1 Insulator material. Insulator material shall be fabricated using one of the following plastic materials: A - Thermoplastic, type GPT-30F in accordance with MIL-M-2
12、4519, or ASTM-D-5138. 1.2.2 Termination style. Connectors shall be terminated using the following termination techniques: A - Compliant pin termination. 1.2.3 Contact number. The PIN shall include 5 digits to identify the total number of contacts. The first three digits will identify the number of s
13、ignal contacts, with the following two digits identifying the number of special contacts (shielded, fiber optic, power). An example follows: 396 00 Number of signal contacts (3 digits required) Number of special contacts (2 digits required) (NOT AVAILABLE) Provided by IHSNot for ResaleNo reproductio
14、n or networking permitted without license from IHS-,-,-SIZE CAGE CODE DWG NO. 037Z3 02007 DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OH 43216-5000 A REVPAGE3 1.2.4 Termination tail length. The PIN will include a single character (A thru F) taken from table I, which will identify the termination tail
15、length, allowing for use in various thickness backplanes, and also possible additional wire wrapping of the termination tails. TABLE I. Termination tail length. 1/ 2/ 3/ Term type Termination tail length X 4/ Inches (mm) A .160 (4.06) B .220 (5.59) C .310 (7.87) D .350 (8.89) E .400 (10.16) F .490 (
16、12.45) 1/ Dimensions are in inches. 2/ Metric equivalents are in parentheses. 3/ Metric equivalents are given for information only. 4/ X is a reference dimension only. See figure 2. 1.2.5 Keying pins. The PIN will contain a single character for this feature. S - To be ordered separately, see table I
17、I. TABLE II. Keying feature. Shape of key Manufacturers PIN Vendor CAGE D 096-0010-171 61947 V 096-0011-171 61947 1.2.6 Sealing. The PIN will contain a single character (N or S) to indicate if the connector termination area is sealed from the contact blades which extend above the connector insulator
18、 blocks. (CONTACT SEALING NOT AVAILABLE) 2. APPLICABLE DOCUMENTS 2.1 General. The documents listed in this section are specified in sections 3, 4, or 5 of this drawing. This section does not include documents cited in other sections of this drawing or recommended for additional information or as exa
19、mples. While every effort has been made to ensure the completeness of this list, document users are cautioned that they must meet all requirements of documents cited in sections 3, 4, or 5 of this drawing. 2.2 Government documents. 2.2.1 Specifications, standards, and handbooks. The following specif
20、ications, standards, and handbooks form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,
21、-SIZE CAGE CODE DWG NO. 037Z3 02007 DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OH 43216-5000 A REVA PAGE4 DEPARTMENT OF DEFENSE SPECIFICATION MIL-M-24519 - Molding Plastic, Electrical, Thermoplastic. (Copies of these documents are available online at http:/assist.daps.dla.mil/quicksearch or http:/ass
22、ist.daps.dla.mil or from the Standardization Document Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia, PA 19111-5094.) 2.2.2 Other Government documents, drawings, and publications. The following other Government documents, drawings, and publications form a part of this document to the exte
23、nt specified herein. Unless otherwise specified, the issues are those cited in the solicitation or contract. 89065 - General Specification for High Performance, High Density, Two Piece, Printed Circuit Board Connectors (Copies of this document are available online at http:/www.dscc.dla.mil/ or Defen
24、se Supply Center, Columbus, ATTN: DSCC-VAI, P.O. Box 3990 Columbus, Ohio 43216-5200.) 2.3 Non-Government publications. The following documents form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or
25、 contract. ASTM INTERNATIONAL ASTM A582 - Free-Machining Stainless and Heat-Resisting Steel Bars ASTM B194 - Copper-Beryllium Alloy Plate, Sheet, Strip, and Rolled Bar ASTM B488 - Gold for Engineering Uses, Electrodeposited Coatings of ASTM B768 - Copper-Cobalt-Beryllium Alloy Strip and Sheet (Copie
26、s of these documents are available online from http:/www.astm.org or ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, Pennsylvania, USA 19428-2959.) NATIONAL CONFERENCE OF STANDARDS LABORATORIES (NCSL) NCSL Z540.1 - Laboratories Calibration and Measuring and Test Equipment
27、(Copies of this document are available online from http:/www.ncsli.org/ or National Conference of Standards Laboratories (NCSL), 2995 Wilderness Place Suite 107, Boulder, CO 80301-5404). SOCIETY OF AUTOMOTIVE ENGINEERS (SAE) SAE-AMS-2404 - Nickel Electroless Plating SAE-AMS-QQ-P-35 - Passivation Tre
28、atments for Corrosion-Resistant Steel SAE-AMS-QQ-N-290 - Nickel Plating (Electrodeposited) (Copies of these documents are available online from http:/www.sae.org or SAE International, 400 Commonwealth Drive, Warrendale, PA 15096-0001). 2.4 Order of precedence. In the event of a conflict between the
29、text of this document and the references cited herein, the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. Provided by IHSNot for ResaleNo reproduction or networking permitted without
30、 license from IHS-,-,-SIZE CAGE CODE DWG NO. 037Z3 02007 DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OH 43216-5000 A REVPAGE5 3. REQUIREMENTS 3.1 DSCC requirements. Items shall meet the requirements of DSCC drawing 89065 for blade and fork type connectors except as specified herein. Any requirements i
31、ncluded in this drawing shall be in addition to, or supersede those requirements included in DSCC drawing 89065. In case of conflict between the requirements in this drawing and those in DSCC drawing 89065, the requirements of this drawing shall take precedence. 3.2 Design configuration. The design,
32、 construction, and physical dimensions shall be as specified in this drawing and DSCC drawing 89065. In case of conflict between this drawing and DSCC drawing 89065, this drawing shall govern. 3.2.1 Design documentation. Design documentation shall be in accordance with DSCC drawing 89065, shall be r
33、etained by the manufacturer, and shall be available upon request for review by the contracting activity, DSCC, or contractor. 3.3 Electrical and environmental performance characteristics. The electrical and environmental characteristics shall be in accordance with DSCC drawing 89065 unless otherwise
34、 specified in this drawing. 3.4 Marking. The connector shall be marked with the DSCC drawing PIN, the manufacturers name or CAGE code, and the production date code in accordance with DSCC drawing 89065. The marking shall be permanent and legible in accordance with DSCC drawing 89065. PIN marking pos
35、ition and details shall be as indicated in 1.2. 3.5 Material requirements. The materials to be used in construction and fabrication shall be as specified in this drawing. Materials required, but not specified in this drawing, shall be in accordance with DSCC drawing 89065. 3.5.1 Connector materials.
36、 3.5.1.1 Connector insulator. The connector insulator blocks shall be thermoplastic, glass reinforced, in accordance with MIL-M-24519, type GPT-30F. 3.5.1.2 Tuning fork contact and termination tails. Tuning fork contacts and termination tails shall be beryllium copper in accordance with ASTM-B194 C1
37、7200, or ASTM-B768. 3.5.1.2.1 Tuning fork contact and termination tail finish. The tuning fork contacts and termination tails shall be plated with a minimum of 50 microinches of gold over all areas in accordance with ASTM-B488, type 3, code C, class 1.27, over 50 to 150 microinches of nickel in acco
38、rdance with SAE-AMS-QQ-N-290, class 2. 3.5.1.3 EMI shield. The EMI shield shall be constructed from beryllium copper in accordance with ASTM-B194 or ASTM-B768. 3.5.1.3.1 EMI shield finish. The EMI shield finish shall be nickel in accordance with SAE-AMS-2404. 3.5.1.4 Polarizing key material. The key
39、 pin shall be stainless steel in accordance with ASTM A582, 300 series, low magnetic permeability. 3.5.1.4.1 Polarizing key finish. The polarizing key finish shall be passivated in accordance with SAE-AMS QQ-P-35. 3.6 Recycled, recovered, or environmentally preferable materials. Recycled, recovered,
40、 or environmentally preferable materials should be used to the maximum extent possible, provided that the material meets or exceeds the operational and maintenance requirements, and promotes economically advantageous life cycle costs. Provided by IHSNot for ResaleNo reproduction or networking permit
41、ted without license from IHS-,-,-SIZE CAGE CODE DWG NO. 037Z3 02007 DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OH 43216-5000 A REVPAGE6 4. VERIFICATION 4.1 Classification of inspections. The inspection requirements specified herein are classified as follows: a. Qualification inspection (see 4.2). b.
42、Conformance inspection (see 4.3). 4.1.1 Equipment calibration. All test equipment and inspection facilities shall be maintained in accordance with NCSL Z540.1. 4.2 Qualification inspection. Qualification inspection for connectors specified herein shall not be required. 4.3 Quality conformance. Shall
43、 be in accordance with DSCC drawing 89065. 4.4 Certification as an approved source of supply. In order to be listed as an approved source of supply for connectors, a manufacturer shall: a. Agree to make available to DSCC, upon request, all pertinent test data on the subject part indicating complianc
44、e to the tests outlined in DSCC drawing 89065. b. Provide to DSCC-VAI, or its designated agent, upon request, free of change and without obligation, current production samples of the types and quantities requested. Provided by IHSNot for ResaleNo reproduction or networking permitted without license
45、from IHS-,-,-SIZE CAGE CODE DWG NO. 037Z3 02007 DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OH 43216-5000 A REVPAGE7 NOTES: 1. Dimensions are in inches. 2. Metric equivalents are given for information only. 3. Unless otherwise specified, the tolerance for 2 place decimals is .01 inch (0.3 mm); the tol
46、erance for 3 place decimals is .005 inch (0.13 mm); angular tolerance is 030. FIGURE 1. Connector face view. Inches mm 5.160 5.374 131.10 136.50 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SIZE CAGE CODE DWG NO. 037Z3 02007 DEFENSE SUPPLY CENTER,
47、 COLUMBUS COLUMBUS, OH 43216-5000 A REVPAGE8 Inches mm .025 .045 .050 .240 .350 .465 0.64 1.14 1.27 6.10 8.89 11.81 (See table I for dimension X) (Shown installed in PWB, rotated 90 CW) NOTES: 1. Dimensions are in inches. 2. Metric equivalents are given for information only. 3. Unless otherwise spec
48、ified, the tolerance for 2 place decimals is .01 inch (0.3 mm); the tolerance for 3 place decimals is .005 inch (0.13 mm); angular tolerance is 030. FIGURE 2. Connector cross sectional view. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SIZE CAGE C
49、ODE DWG NO. 037Z3 02007 DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OH 43216-5000 A REVPAGE9 Inches mm .002 .025 .050 .118 .144 .150 .200 .275 .300 .450 .500 2.300 2.550 4.500 5.160 0.05 0.64 1.27 3.00 3.66 3.81 5.08 6.99 7.62 11.43 12.70 58.42 64.77 114.30 131.10 Printed circuit backplane grid layout (Connector side) NOTES: 1. Dimensions are in inches
