1、 REVISIONS LTR DESCRIPTION DATE APPROVED Prepared in accordance with ASME Y14.100 Source control drawing REV STATUS OF PAGES REV PAGES 1 2 3 4 5 6 7 8 9 PMIC N/A PREPARED BY Patrick Kyne DESIGN ACTIVITY DEFENSE SUPPLY CENTER COLUMBUS, COLUMBUS, OH Original date of drawing CHECKED BY John Bonitatibus
2、 TITLE FILTER, EMI, HYBRID, 3 Amp 9 April 2010 APPROVED BY Michael A. Radecki SIZE A CODE IDENT. NO. 037Z3 DWG NO. 10015 REV PAGE 1 OF 9 AMSC N/A 5915-E088 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER COLUMBUS, COLUMBUS, OHIO
3、 SIZE A CODE IDENT NO. 037Z3 DWG NO. 10015 REV PAGE 2 1. SCOPE 1.1 Scope. This drawing describes the requirements for hybrid microcircuit electromagnetic interference (EMI) suppression filters to be processed in accordance with MIL-PRF-38534. Two product assurance classes consisting of class H (mili
4、tary high reliability) and class K (space application) and a choice of case outlines and lead finishes are reflected in the Part or Identifying Number (PIN). When available, a choice of radiation hardness assurance (RHA) levels, are reflected in the PIN. 1.2 Part or Identifying Number (PIN). The PIN
5、 is shown in the following example: 10015 - 01 H X X Drawing RHA Device type Device class Case Lead number designator (See 1.2.2) designator outline finish (See 1.2.1) (See 1.2.3) (See 1.2.4) (See 1.2.5) 1.2.1 Radiation hardness assurance (RHA) designator. Device classes H and K RHA marked devices m
6、eet the MIL-PRF-38534 specified RHA levels and should be marked with the appropriate RHA designator. A dash (-) indicates a non-RHA device. 1.2.2 Device types. The device type identifies the circuit function as follows: Device type Generic number Circuit function 01 FMCE-0328 EMI filter, 3 A 1.2.3 D
7、evice class designator. The device class designator is a single letter identifying the product assurance level as follows: Device class Device requirements documentation K Highest reliability class available. This level is intended for use in space applications. Certification and qualification to MI
8、L-PRF-38534 is required. H Standard military reliability level. This level is intended for use in applications where non-space high reliability devices are required. Certification and qualification to MIL-PRF-38534 is required. 1.2.4 Case outline. The case outline is designated in MIL-STD-1835, and
9、as follows: Outline letter Case outline X 1.460” x 1.130” x .330” (see figure 1) Z 2.005” x 1.130” x .330” flanged case (see figure 2) 1.2.5 Lead finish. The lead finish is as specified in MIL-PRF-38534 for classes H and K. Finish letter “X” will not be marked on the filter or its packaging. The “X”
10、 designation is used when lead finishes A, B, or C is considered acceptable and interchangeable without preference. 1.3 Absolute maximum ratings. 1/ Input voltage - -0.5 to +80 V dc Input current - 3 A Power dissipation - 2.25 W Lead temperature (soldering, 10 seconds) - +300C Storage temperature -
11、-65C to +150C 1/ Stresses above the absolute maximum ratings may cause permanent damage to the device. Extended operation at the maximum levels may degrade performance and affect reliability. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SU
12、PPLY CENTER COLUMBUS, COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 10015 REV PAGE 3 1.4 Recommended operating conditions. Input voltage - -0.5 to +50 V dc Case operating temperature range - -55C to +125C 2. APPLICABLE DOCUMENTS 2.1 General. The documents listed in this section are specified in
13、 sections 3 and 4 of this drawing. This section does not include documents cited in other sections of this drawing or recommended for additional information or as examples. While every effort has been made to ensure the completeness of this list, document users are cautioned that they must meet all
14、specified requirements of documents in sections 3 and 4 of this drawing whether or not they are listed here. 2.2 Government documents. 2.2.1 Specifications, standards, and handbooks. The following specifications, standards, and handbooks form a part of this document to the extent specified herein. U
15、nless otherwise specified, the issues of these documents are those cited in the solicitation or contract (see 6.2). DEPARTMENT OF DEFENSE SPECIFICATIONS MIL-PRF-38534 - Hybrid Microcircuits, General Specification for. DEPARTMENT OF DEFENSE STANDARDS MIL-STD-883 - Test Methods and Procedures for Micr
16、oelectronics. (Copies of these documents are available online at https:/assist.daps.dla.mil/quicksearch/ or from the Standardization Document Order Desk, Building 4D, 700 Robbins Avenue, Philadelphia, PA 19111-5094.) 2.3 Order of precedence. Unless otherwise noted herein or in the contract, in the e
17、vent of a conflict between the text of this document and the references cited herein, the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. 3. REQUIREMENTS 3.1 Item requirements. The in
18、dividual item requirements shall be in accordance with MIL-PRF-38534 and as specified herein. 3.2 Design, construction, and physical dimensions. The design, construction, and physical dimensions shall be as specified in MIL-PRF-38534 and as specified herein. 3.2.1 Case outline. The case outline shal
19、l be in accordance with 1.2.4 herein and figures 1 and 2. 3.2.2 Terminal connections. The terminal connections shall be as specified on figure 3. 3.3 Pure tin prohibition. The use of pure tin as an underplate or final finish in the internal or external construction of the filter and the terminations
20、 is prohibited. This includes the discrete devices and solders used internal to the case. Tin shall be alloyed with a minimum of 3 percent lead, by mass. The use of tin alloys other than lead is permissible as specified in APPENDIX E of MIL-PRF-38534. 3.4 Electrical performance characteristics. Unle
21、ss otherwise specified herein, the electrical performance characteristics are as specified in table I and shall apply over the full specified operating temperature range. 3.5 Electrical test requirements. The electrical test requirements shall be the subgroups specified in table II. The electrical t
22、ests for each subgroup are defined in table I. 3.6 Marking. Marking shall be in accordance with MIL-PRF-38534. The part shall be marked with the PIN listed in 1.2 herein. In addition, the manufacturers PIN may also be marked as listed on QML-38534. Provided by IHSNot for ResaleNo reproduction or net
23、working permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER COLUMBUS, COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 10015 REV PAGE 4 3.7 Manufacturer eligibility. To be eligible for listing as an approved source of supply, the manufacturer shall be certified and qualified to MIL-PRF-38
24、534. In addition to the general requirements of MIL-PRF-38534, the manufacturer of the part described herein shall maintain the electrical test data (variables format) from the initial quality conformance inspection group A lot sample, produced on the certified line, for each device type listed here
25、in. The data should also include a summary of all parameters manually tested, and for those which, if any, are guaranteed. This data shall be maintained under document revision level control by the manufacturer and be made available to the preparing activity DSCC-VA upon request. 3.8 Certificate of
26、compliance. A certificate of compliance shall be required from a manufacturer in order to supply to this drawing. The certificate of compliance submitted to DSCC-VA shall affirm that the manufacturers product meets the requirements of MIL-PRF-38534 and the requirements herein. 3.9 Certificate of con
27、formance. A certificate of conformance as required in MIL-PRF-38534 shall be provided with each lot of filters delivered to this drawing. 3.10 Recycled, recovered, or environmentally preferable materials. Recycled, recovered, or environmentally preferable materials should be used to the maximum exte
28、nt possible provided that the material meets or exceeds the operational and maintenance requirements, and promotes economically advantageous life cycle costs. 3.11 Workmanship. Filters shall be processed in such a manner as to be uniform in quality and shall be free from cold soldering, corrosion, p
29、its, dents, cracks, rough or sharp edges, misalignments, and other defects that will affect life, serviceability, or appearance. TABLE I. Electrical performance characteristics. Test Symbol Conditions -55C TC +125C unless otherwise specified Group A subgroups Device types Limits Units Min Max Input
30、voltage VIN 1, 2, 3 01 -0.5 50 V Noise reduction NO f = 500 kHz 4, 5, 6 01 50 dB f = 1 MHz 4, 5, 6 01 55 DC resistance RDC 1 01 .25 Isolation ISO Any pin to case, 500 V dc 1 01 100 M Capacitance CAP Any pin to case 1 01 24,000 pF Provided by IHSNot for ResaleNo reproduction or networking permitted w
31、ithout license from IHS-,-,-DEFENSE SUPPLY CENTER COLUMBUS, COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 10015 REV PAGE 5 NOTES: 1. Dimensions are in inches. 2. Metric equivalents are for general information only. 3. Unless otherwise specified, tolerance is .005 for three place decimals and .0
32、1 for two place decimals. 4. Device weight: 32 grams maximum. FIGURE 1. Case outline X. Inches mm .003 0.08 .005 0.13 .01 0.3 .020 0.51 .030 0.76 .060 1.52 .160 4.06 .205 5.21 .260 6.60 .330 8.38 .560 14.22 .960 24.38 1.130 28.70 1.205 30.61 1.460 37.08 Provided by IHSNot for ResaleNo reproduction o
33、r networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER COLUMBUS, COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 10015 REV PAGE 6 NOTES: 1. Dimensions are in inches. 2. Metric equivalents are for general information only. 3. Unless otherwise specified, tolerance is .005 for thr
34、ee place decimals and .01 for two place decimals. 4. Device weight: 32 grams maximum. FIGURE 2. Case outline Z. Inches mm .002 0.05 .003 0.08 .005 0.13 .01 0.3 .015 0.38 .030 0.76 .050 1.27 .128 3.25 .130 3.30 .260 6.60 .330 8.38 .345 8.76 .400 10.16 1.130 28.70 1.345 34.16 2.000 50.80 Provided by I
35、HSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER COLUMBUS, COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 10015 REV PAGE 7 Device type 01 Case outline X and Z Terminal number Terminal symbol 1 +Vin 2 +Vout 3 case ground 4 output return 5
36、input return FIGURE 3. Terminal connections. 4. VERIFICATION 4.1 Sampling and inspection. Sampling and inspection procedures shall be in accordance with MIL-PRF-38534. 4.2 Screening. Screening shall be in accordance with MIL-PRF-38534. The following additional criteria shall apply: a. Burn-in test,
37、method 1015 of MIL-STD-883. (1) Test condition A, B, C, or D. The test circuit shall be maintained by the manufacturer under document revision level control and shall be made available to DSCC-VA or the acquiring activity upon request. Also, the test circuit shall specify the inputs, outputs, biases
38、, and power dissipation, as applicable, in accordance with the intent specified in test method 1015 of MIL-STD-883. (2) TAas specified in accordance with table I of method 1015 of MIL-STD-883. b. Interim and final electrical test parameters shall be as specified in table II herein, except interim el
39、ectrical parameter tests prior to burn-in are optional at the discretion of the manufacturer. TABLE II. Electrical test requirements. Test requirements Subgroups (per MIL-PRF-38534 group A test table) Interim electrical parameters Final electrical parameters 1*, 2, 3, 4 Group A test requirements 1,
40、2, 3, 4, 5, 6 Group C end-point electrical parameters 1,2, 3 Post irradiation end-point electrical parameters for RHA devices 1, 2, 3, 4, 5, 6 *PDA applies to subgroup 1. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER COLUMBUS,
41、 COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 10015 REV PAGE 8 4.3 Conformance inspection. Conformance inspection (CI) and periodic inspection (PI) shall be in accordance with MIL-PRF-38534 and as specified herein. 4.3.1 Group A inspection (CI). Group A inspection shall be in accordance with M
42、IL-PRF-38534 and as follows: a. Tests shall be as specified in table II herein. b. Subgroups 7, 8, 9, 10, and 11 of MIL-PRF-38534, group A shall be omitted. 4.3 2 Group B inspection (PI). Group B inspection shall be in accordance with MIL-PRF-38534. 4.3.3 Group C inspection (PI). Group C inspection
43、shall be in accordance with MIL-PRF-38534 and as follows: a. End-point electrical parameters shall be as specified in table II herein. b. Steady-state life test conditions, method 1005 of MIL-STD-883. (1) Test conditions A, B, C, or D. The test circuit shall be maintained by the manufacturer under d
44、ocument revision level control and shall be made available to DSCC-VA or the acquiring activity upon request. Also, the test circuit shall specify the inputs, outputs, biases, and power dissipation, as applicable, in accordance with the intent specified in test method 1005 of MIL-STD-883. (2) TAas s
45、pecified in accordance with table I of method 1005 of MIL-STD-883. (3) Test duration: 1,000 hours, except as permitted by method 1005 of MIL-STD-883. 4.3.4 Group D inspection (PI). Group D inspection shall be in accordance with MIL-PRF-38534. 4.3.5 Radiation Hardness Assurance (RHA). RHA inspection
46、is not currently applicable to this drawing. 5. PACKAGING 5.1 Packaging. The requirements for packaging shall be in accordance with MIL-PRF-38534. 6. NOTES (This section contains information of a general or explanatory nature that may be helpful, but is not mandatory.) 6.1 Intended use. Filters conf
47、orming to this drawing are intended for use for Government microcircuit applications (original equipment), design applications, and logistics purposes. 6.2 Ordering data. The contract or purchase order should specify the following: a. Complete PIN (see 1.2). b. Requirements for delivery, and one cop
48、y of the conformance inspection data or a certificate of compliance that parts have passed conformance inspection with each shipment of parts by the manufacturer. 6.3 Replaceability. Filters covered by this drawing will replace the same generic device covered by a contractor-prepared specification or drawing. 6.4 Configuration control. All pro
