1、 REVISIONS LTR DESCRIPTION DATE APPROVED Prepared in accordance with ASME Y14.100 Source control drawing REV STATUS OF PAGES REV PAGES 1 2 3 4 5 6 7 8 PMIC N/A PREPARED BY Patrick Kyne DESIGN ACTIVITY DEFENSE SUPPLY CENTER COLUMBUS, COLUMBUS, OH Original date of drawing 9 April 2010 CHECKED BY John
2、Bonitatibus TITLE FILTER, EMI, HYBRID, 8 Amp APPROVED BY Michael A. Radecki SIZE A CODE IDENT. NO. 037Z3 DWG NO. 10017 REV PAGE 1 OF 8 AMSC N/A 5915-E090 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER COLUMBUS, COLUMBUS, OHIO S
3、IZE A CODE IDENT NO. 037Z3 DWG NO. 10017 REV PAGE 2 1. SCOPE 1.1 Scope. This drawing describes the requirements for hybrid microcircuit electromagnetic interference (EMI) suppression filters to be processed in accordance with MIL-PRF-38534. Two product assurance classes consisting of class H (milita
4、ry high reliability) and class K (space application) and a choice of case outlines and lead finishes are reflected in the Part or Identifying Number (PIN). When available, a choice of radiation hardness assurance (RHA) levels are reflected in the PIN. 1.2 Part or Identifying Number (PIN). The comple
5、te PIN is shown in the following example: 10017 - 01 H X X Drawing RHA Device Device class Case Lead number designator type designator outline finish (See 1.2.1) (See 1.2.2) (See 1.2.3) (See 1.2.4) (See 1.2.5) 1.2.1 Radiation hardness assurance (RHA) designator. Device classes H and K RHA marked dev
6、ices meet the MIL-PRF-38534 specified RHA levels and should be marked with the appropriate RHA designator. A dash (-) indicates a non-RHA device. 1.2.2 Device types. The device type identifies the circuit function as follows: Device type Generic number Circuit function 01 FMCE-0828 EMI filter, 8 A 1
7、.2.3 Device class designator. The device class designator is a single letter identifying the product assurance level as follows: Device class Device requirements documentation H Standard military reliability level. This level is intended for use in applications where non-space high reliability devic
8、es are required. Certification and qualification to MIL-PRF-38534 is required. K Highest reliability class available. This level is intended for use in space applications. Certification and qualification to MIL-PRF-38534 is required. 1.2.4 Case outline. The case outline is designated in MIL-STD-1835
9、, and as follows: Outline letter Case outline Package style X See figure 1 Down-leaded Z See figure 2 Flange mount, down-leaded 1.2.5 Lead finish. The lead finish is as specified in MIL-PRF-38534 for classes H and K. Finish letter “X“ will not be marked on the filter or its packaging. The “X“ design
10、ation is for use when lead finishes A, B, or C are considered acceptable and interchangeable without preference. 1.3 Absolute maximum ratings. 1/ Input voltage - -0.5 to +80 V dc Input current - 8 A Power dissipation - 7.0W Lead temperature (soldering, 10 seconds) - +300 C Storage temperature - -65
11、C to +150 C 1/ Stresses above the absolute maximum rating may cause permanent damage to the device. Extended operation at the maximum levels may degrade performance and affect reliability.Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY
12、 CENTER COLUMBUS, COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 10017 REV PAGE 3 1.4 Recommended operating conditions. Input voltage - -0.5 to +50 V dc Case operating temperature range - -55 C to +125 C 2. APPLICABLE DOCUMENTS 2.1 General. The documents listed in this section are specified in s
13、ections 3 and 4 of this drawing. This section does not include documents cited in other sections of this drawing or recommended for additional information or as examples. While every effort has been made to ensure the completeness of this list, document users are cautioned that they must meet all sp
14、ecified requirements of documents in sections 3 and 4 of this drawing, whether or not they are listed here. 2.2 Government documents. 2.2.1 Specifications, standards, and handbooks. The following specifications, standards, and handbooks form a part of this document to the extent specified herein. Un
15、less otherwise specified, the issues of these documents are those cited in the solicitation or contract. DEPARTMENT OF DEFENSE SPECIFICATIONS MIL-PRF-38534 - Hybrid Microcircuits, General Specification for. DEPARTMENT OF DEFENSE STANDARDS MIL-STD-883 - Test Methods Standard Microcircuits. (Copies of
16、 these documents are available online at https:/assist.daps.dla.mil/quicksearch or from the Standardization Document Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia, PA 19111-5094.) 2.3 Order of precedence. Unless otherwise noted herein or in the contract, in the event of a conflict betwee
17、n the text of this document and the references cited herein, the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. 3. REQUIREMENTS 3.1 Item requirements. The individual item requirement
18、s shall be in accordance with MIL-PRF-38534 and as specified herein. 3.2 Interface and physical dimensions. The interface and physical dimensions shall be as specified in MIL-PRF-38534 and as specified herein. 3.2.1 Case outline. The case outline shall be in accordance with 1.2.4 and figures 1 and 2
19、 herein. 3.2.2 Terminal connections. The terminal connections shall be as specified on figures 1 and 2 herein. 3.3 Pure tin prohibition. The use of pure tin as an underplate or final finish in the internal or external construction of the filter and the terminations is prohibited. This includes the d
20、iscrete devices and solders used internal to the case. Tin shall be alloyed with a minimum of 3 percent lead, by mass. The use of tin alloys other than lead is permissible as specified in APPENDIX E of MIL-PRF-38534. 3.4 Electrical performance characteristics. Unless otherwise specified herein, the
21、electrical performance characteristics are as specified in table I and shall apply over the full specified operating temperature range. 3.5 Electrical test requirements. The electrical test requirements shall be the subgroups specified in table II. The electrical tests for each subgroup are defined
22、in table I. 3.6 Marking. Marking shall be in accordance with MIL-PRF-38534. The part shall be marked with the PIN listed in 1.2 herein. In addition, the manufacturers PIN may also be marked as listed on QML-38534. Provided by IHSNot for ResaleNo reproduction or networking permitted without license f
23、rom IHS-,-,-DEFENSE SUPPLY CENTER COLUMBUS, COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 10017 REV PAGE 4 3.7 Manufacturer eligibility. To be eligible for listing as an approved source of supply, the manufacturer shall be certified and qualified to MIL-PRF-38534. In addition to the general req
24、uirements of MIL-PRF-38534, the manufacturer of the part described herein shall maintain the electrical test data (variables format) from the initial quality conformance inspection group A lot sample, produced on the certified line, for each device type listed herein. The data should also include a
25、summary of all parameters manually tested, and for those which, if any, are guaranteed. This data shall be maintained under document revision level control by the manufacturer and be made available to the preparing activity (DSCC-VAT) upon request. 3.8 Certificate of compliance. A certificate of com
26、pliance shall be required from a manufacturer in order to supply to this drawing. The certificate of compliance submitted to DSCC-VAT shall affirm that the manufacturers product meets the requirements of MIL-PRF-38534 and the requirements herein. 3.9 Certificate of conformance. A certificate of conf
27、ormance as required in MIL-PRF-38534 shall be provided with each lot of filters delivered to this drawing. 3.10 Recycled, recovered, or environmentally preferable materials. Recycled, recovered, or environmentally preferable materials should be used to the maximum extent possible provided that the m
28、aterial meets or exceeds the operational and maintenance requirements, and promotes economically advantageous life cycle costs. 3.11 Workmanship. Filters shall be processed in such a manner as to be uniform in quality and shall be free from cold soldering, corrosion, pits, dents, cracks, rough or sh
29、arp edges, misalignments and other defects that will affect life, serviceability, or appearance. TABLE I. Electrical performance characteristics. Test Symbol Conditions -55C Tc +125C unless otherwise specified Group A subgroup Device types Limits Units Min Max Input voltage Vin1, 2, 3 All -0.5 50 V
30、Noise reduction NO f = 500 kHz 4, 5, 6 01 50 - dB f = 1 MHz 4, 5, 6 01 50 - DC resistance Rdc1 All - .110 Isolation ISO Any pin to case, 500 V dc 1 All 100 - M Capacitance CAP Any pin to case 1 All 50,000 70,000 pF Provided by IHSNot for ResaleNo reproduction or networking permitted without license
31、from IHS-,-,-DEFENSE SUPPLY CENTER COLUMBUS, COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 10017 REV PAGE 5 Case outline X NOTES: 1. Dimensions are in inches. 2. Metric equivalents are for general information only. 3. Unless otherwise specified, tolerance is .005 (0.13 mm) for three place decim
32、als and .01 (0.3 mm) for two place decimals. 4. Device weight: 55 grams maximum FIGURE 1. Case outline X configuration, dimensions and terminal connections.Terminal number Terminal symbol 1 2 3 4 5 +VIN +VOUT Output return Case Ground Input return Inches mm .002 .040 .170 .25 .400 .470 1.000 1.345 1
33、.600 1.940 0.05 1.02 4.32 6.4 10.16 11.94 25.40 34.16 40.64 49.28 Bottom View Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER COLUMBUS, COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 10017 REV PAGE 6 Case outline Z NOTES: 1.
34、 Dimensions are in inches. 2. Metric equivalents are for general information only. 3. Unless otherwise specified, tolerance is .005 (0.13 mm) for three place decimals and .01 (0.3 mm) for two place decimals. 4. Device weight: 60 grams maximum. FIGURE 2. Case outline Z configuration, dimensions and t
35、erminal connections. Inches mm .002 .040 .060 .170 .210 .25 .400 .470 .670 1.000 1.345 1.600 1.940 2.360 2.715 0.05 1.02 1.52 4.32 5.33 6.4 10.16 11.94 17.02 25.40 34.16 40.64 49.28 59.94 68.96 Terminal number Terminal symbol 1 2 3 4 5 +VIN +VOUT Output return Case Ground Input return Provided by IH
36、SNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER COLUMBUS, COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 10017 REV PAGE 7 4. VERIFICATION 4.1 Sampling and inspection. Sampling and inspection procedures shall be in accordance with MIL-PRF-
37、38534. 4.2 Screening. Screening shall be in accordance with MIL-PRF-38534. The following additional criteria shall apply: a. Burn-in test, method 1015 of MIL-STD-883. (1) Test condition A, B, C, or D. The test circuit shall be maintained by the manufacturer under document revision level control and
38、shall be made available to DSCC-VAT or the acquiring activity upon request. Also, the test circuit shall specify the inputs, outputs, biases, and power dissipation, as applicable, in accordance with the intent specified in test method 1015 of MIL-STD-883. (2) TAas specified in accordance with table
39、I of method 1015 of MIL-STD-883. b. Interim and final electrical test parameters shall be as specified in table II herein, except interim electrical parameter tests prior to burn-in are optional at the discretion of the manufacturer. TABLE II. Electrical test requirements MIL-PRF-38534 test requirem
40、ents Subgroups (in accordance with MIL-PRF-38534, group A test table) Interim electrical parameters 1, 2, 3, 4 Final electrical parameters 1*, 2, 3, 4 Group A test requirements 1, 2, 3, 4, 5, 6 Group C end-point electrical parameters 1,2,3 * PDA applies to subgroup 1. 4.3 Conformance inspection. Con
41、formance inspection shall be in accordance with MIL-PRF-38534 and as specified herein. 4.3.1 Group A inspection. Group A inspection shall be in accordance with MIL-PRF-38534 and as follows: a. Tests shall be as specified in table II herein. b. Subgroups 7, 8, 9, 10, and 11 of MIL-PRF-38534, group A
42、shall be omitted. 4.3.2 Group B inspection. Group B inspection shall be in accordance with MIL-PRF-38534. 4.3.3 Group C inspection. Group C inspection shall be in accordance with MIL-PRF-38534 and as follows: a. End-point electrical parameters shall be as specified in table II herein. b. Steady-stat
43、e life test conditions, method 1005 of MIL-STD-883. (1) Test conditions A, B, C, or D. The test circuit shall be maintained by the manufacturer under document revision level control and shall be made available to DSCC-VAT or the acquiring activity upon request. Also, the test circuit shall specify t
44、he inputs, outputs, biases, and power dissipation, as applicable, in accordance with the intent specified in test method 1005 of MIL-STD-883. (2) TAas specified in accordance with table I of method 1005 of MIL-STD-883. (3) Test duration: 1,000 hours, except as permitted by method 1005 of MIL-STD-883
45、. 4.3.4 Group D inspection. Group D inspection shall be in accordance with MIL-PRF-38534. 4.3.5 Radiation Hardness Assurance (RHA). RHA inspection is not currently applicable to this drawing. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SU
46、PPLY CENTER COLUMBUS, COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 10017 REV PAGE 8 5. PACKAGING 5.1 Packaging requirements. The requirements for packaging shall be in accordance with MIL-PRF-38534. 6. NOTES (This section contains information of a general or explanatory nature which may be helpful, but is not mandatory.) 6.1 Intended use. Filters conforming to this drawing are intended for use for Government microcircuit applications (original equipment), design applica
