1、 REVISIONS LTR DESCRIPTION DATE APPROVED Prepared in accordance with ASME Y14.100 Source control drawing REV STATUS OF PAGES REV PAGES 1 2 3 4 5 6 7 8 9 10 11 PMIC N/A PREPARED BY Patrick Kyne DESIGN ACTIVITY DEFENSE SUPPLY CENTER COLUMBUS, DAYTON, OH Original date of drawing 9 April 2010 CHECKED BY
2、 Kenneth A. Bernier TITLE FILTER, EMI, HYBRID, 15 Amp APPROVED BY Michael A. Radecki SIZE A CODE IDENT. NO. 037Z3 DWG NO. 10018 REV PAGE 1 OF 11 AMSC N/A 5915-E091 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER COLUMBUS, COLUMB
3、US, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 10018 REV PAGE 2 1. SCOPE 1.1 Scope. This drawing describes the requirements for hybrid microcircuit electromagnetic interference (EMI) suppression filters to be processed in accordance with MIL-PRF-38534. Two product assurance classes consisting of class
4、 H (military high reliability) and class K (space application) and a choice of case outlines and lead finishes are reflected in the Part or Identifying Number (PIN). When available, a choice of radiation hardness assurance (RHA) levels are reflected in the PIN. 1.2 Part or Identifying Number (PIN).
5、The complete PIN is as shown in the following example: 10018 - 01 H X X Drawing RHA Device Device class Case Lead number designator type designator outline finish (See 1.2.1) (See 1.2.2) (See 1.2.3) (See 1.2.4) (See 1.2.5) 1.2.1 Radiation hardness assurance (RHA) designator. Device classes H and K R
6、HA marked devices meet the MIL-PRF-38534 specified RHA levels and should be marked with the appropriate RHA designator. A dash (-) indicates a non-RHA device. 1.2.2 Device types. The device types shall identify the circuit function as follows: Device type Generic number Circuit function 01 FMCE-1528
7、 EMI filter, 15 A 1.2.3 Device class designator. This device class designator is a single letter identifying the product assurance level as follows: Device class Device requirements documentation H Standard military reliability level. This level is intended for use in applications where non-space hi
8、gh reliability devices are required. Certification and qualification to MIL-PRF-38534 is required. K Highest reliability class available. This level is intended for use in space applications. Certification and qualification to MIL-PRF-38534 is required. 1.2.4 Case outline. The case outline is design
9、ated in MIL-STD-1835, and as follows: Outline letter Case outline Package style T See figure 1 Tabbed flange mount, lead formed up U See figure 2 Flange mount, lead formed down X See figure 3 Flange mount, short lead Y See figure 4 Tabbed flange mount, short lead Z See figure 5 Tabbed flange mount,
10、lead formed down 1.2.5 Lead finish. The lead finish is as specified in MIL-PRF-38534 for classes H and K. Finish letter “X“ will not be marked on the filter or its packaging. The “X“ designation is for use when lead finishes A, B, or C are considered acceptable and interchangeable without preference
11、. 1.3 Absolute maximum ratings. 1/ Input voltage - -0.5 V dc to +80 V dc Input current - 15 A Power dissipation - 16 W Lead temperature (soldering, 10 seconds) - +300 C Storage temperature - -65 C to +150 C 1/ Stresses above the absolute maximum rating may cause permanent damage to the device. Input
12、 voltage transients between 50 V to 80 V are allowed for no more than 100 milliseconds. Extended operation at the maximum levels may degrade performance and affect reliability.Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER COLU
13、MBUS, COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 10018 REV PAGE 3 1.4 Recommended operating conditions. Input voltage - -0.5 to +50 V dc Case operating temperature range - -55 C to +125 C 2. APPLICABLE DOCUMENTS 2.1 General. The documents listed in this section are specified in sections 3 an
14、d 4 of this drawing. This section does not include documents cited in other sections of this drawing or recommended for additional information or as examples. While every effort has been made to ensure the completeness of this list, document users are cautioned that they must meet all specified requ
15、irements of documents in sections 3 and 4 of this drawing, whether or not they are listed here. 2.2 Government documents. 2.2.1 Specifications, standards, and handbooks. The following specifications, standards, and handbooks form a part of this document to the extent specified herein. Unless otherwi
16、se specified, the issues of these documents are those cited in the solicitation or contract. DEPARTMENT OF DEFENSE SPECIFICATIONS MIL-PRF-38534 - Hybrid Microcircuits, General Specification for. DEPARTMENT OF DEFENSE STANDARDS MIL-STD-883 - Test Methods Standard Microcircuits. (Copies of these docum
17、ents are available online at https:/assist.daps.dla.mil/quicksearch or from the Standardization Document Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia, PA 19111-5094.) 2.3 Order of precedence. Unless otherwise noted herein or in the contract, in the event of a conflict between the text o
18、f this document and the references cited herein, the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. 3. REQUIREMENTS 3.1 Item requirements. The individual item requirements shall be i
19、n accordance with MIL-PRF-38534 and as specified herein. 3.2 Interface and physical dimensions. The interface and physical dimensions shall be as specified in MIL-PRF-38534 and as specified herein. 3.2.1 Case outline. The case outline shall be in accordance with 1.2.4 and on figures 1 through 5 here
20、in. 3.2.2 Terminal connections. The terminal connections shall be as specified on figures 1 through 5 herein. 3.3 Pure tin prohibition. The use of pure tin as an underplate or final finish in the internal or external construction of the filter and the terminations is prohibited. This includes the di
21、screte devices and solders used internal to the case. Tin shall be alloyed with a minimum of 3 percent lead, by mass. The use of tin alloys other than lead is permissible as specified in APPENDIX E of MIL-PRF-38534. 3.4 Electrical performance characteristics. Unless otherwise specified herein, the e
22、lectrical performance characteristics are as specified in table I and shall apply over the full specified operating temperature range. 3.5 Electrical test requirements. The electrical test requirements shall be the subgroups specified in table II. The electrical tests for each subgroup are defined i
23、n table I. 3.6 Marking. Marking shall be in accordance with MIL-PRF-38534. The part shall be marked with the PIN listed in 1.2 herein. In addition, the manufacturers PIN may also be marked as listed on QML-38534. Provided by IHSNot for ResaleNo reproduction or networking permitted without license fr
24、om IHS-,-,-DEFENSE SUPPLY CENTER COLUMBUS, COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 10018 REV PAGE 4 3.7 Manufacturer eligibility. To be eligible for listing as an approved source of supply, the manufacturer shall be certified and qualified to MIL-PRF-38534. In addition to the general requ
25、irements of MIL-PRF-38534, the manufacturer of the part described herein shall maintain the electrical test data (variables format) from the initial quality conformance inspection group A lot sample, produced on the certified line, for each device type listed herein. The data should also include a s
26、ummary of all parameters manually tested, and for those which, if any, are guaranteed. This data shall be maintained under document revision level control by the manufacturer and be made available to the preparing activity (DSCC-VAT) upon request. 3.8 Certificate of compliance. A certificate of comp
27、liance shall be required from a manufacturer in order to supply to this drawing. The certificate of compliance submitted to DSCC-VAT shall affirm that the manufacturers product meets the requirements of MIL-PRF-38534 and the requirements herein. 3.9 Certificate of conformance. A certificate of confo
28、rmance as required in MIL-PRF-38534 shall be provided with each lot of filters delivered to this drawing. 3.10 Recycled, recovered, or environmentally preferable materials. Recycled, recovered, or environmentally preferable materials should be used to the maximum extent possible provided that the ma
29、terial meets or exceeds the operational and maintenance requirements, and promotes economically advantageous life cycle costs. 3.11 Workmanship. Filters shall be processed in such a manner as to be uniform in quality and shall be free from cold soldering, corrosion, pits, dents, cracks, rough or sha
30、rp edges, misalignments and other defects that will affect life, serviceability, or appearance. TABLE I. Electrical performance characteristics. Test Symbol Conditions -55C Tc +125C unless otherwise specified Group A subgroup Device types Limits Units Min Max Input voltage Vin1,2,3 All 0 50 V Noise
31、reduction NO f = 500 kHz 4,5,6 All 60 - dB f = 1 MHz 4,5,6 All 60 - DC resistance Rdc1 All - .07 Isolation ISO Any pin to case, 500 V dc 1 All 100 - M Capacitance CAP Any pin to case 1 All 50,000 70,000 pF Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-
32、,-,-DEFENSE SUPPLY CENTER COLUMBUS, COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 10018 REV PAGE 5 Case outline T NOTES: 1. Dimensions are in inches. The case outline was originally designed using inch-pound units of measurement. In the event of conflict between the metric and inch-pound units,
33、 the inch-pound shall take precedence. 2. Device weight: 86 grams maximum. FIGURE 1. Case outline T configuration, dimensions and terminal connections.Device type 01 Case outline T(Figure 1) Terminal number Terminal symbol 1, 2, 3 +Vin10, 11, 12 +Vout* case ground 7, 8, 9 output return 4, 5, 6 input
34、 return * NOTE: Case ground connection is made by contact of the base plate to the chassis. Symbol Millimeters Inches Min Max Min Max A 10.16 0.400 A1 5.33 5.84 0.210 0.230 b 0.89 1.14 0.035 0.045 D 50.55 51.05 1.990 2.010 D1 37.85 38.35 1.490 1.510 e 5.08 BSC 0.200 BSC E 69.85 72.39 2.750 2.850 E1
35、63.25 63.75 2.490 2.510 F 1.14 1.40 0.045 0.055 L 6.10 6.60 0.240 0.260 P 3.43 3.68 0.135 0.145 q/q1 44.20 44.70 1.740 1.760 q2 28.96 29.46 1.140 1.160 s 6.10 6.60 0.240 0.260 T 10.92 11.43 0.430 0.450 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-
36、DEFENSE SUPPLY CENTER COLUMBUS, COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 10018 REV PAGE 6 Case outline U NOTES: 1. Dimensions are in inches. The case outline was originally designed using inch-pound units of measurement. In the event of conflict between the metric and inch-pound units, the
37、 inch-pound shall take precedence. 2. Device weight: 86 grams maximum. FIGURE 2. Case outline U configuration, dimensions and terminal connections.Device type 01 Case outline U(Figure 2) Terminal number Terminal symbol 1, 2, 3 +Vin10, 11, 12 +Vout* case ground 7, 8, 9 output return 4, 5, 6 input ret
38、urn * NOTE: Case ground connection is made by contact of the base plate to the chassis. Symbol Millimeters Inches Min Max Min Max A 10.16 0.400 A1 5.46 5.72 0.215 0.225 b 0.89 1.14 0.035 0.045 D 37.97 38.23 1.495 1.505 e 5.08 BSC 0.200 BSC e1 3.30 BSC 0.130 BSC E 87.38 87.88 3.440 3.460 E1 75.95 76.
39、45 2.990 3.010 E2 63.37 63.63 2.495 2.505 F 1.14 1.40 0.045 0.055 L 6.10 6.60 0.240 0.260 L1 5.59 5.84 0.220 0.230 P 3.12 3.38 0.123 0.133 q 31.88 32.13 1.255 1.265 q1 69.85 70.36 2.750 2.770 S 6.22 6.48 0.245 0.255 T 5.08 7.62 0.200 0.300 Provided by IHSNot for ResaleNo reproduction or networking p
40、ermitted without license from IHS-,-,-DEFENSE SUPPLY CENTER COLUMBUS, COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 10018 REV PAGE 7 Case outline X NOTES: 1. Dimensions are in inches. The case outline was originally designed using inch-pound units of measurement. In the event of conflict betwee
41、n the metric and inch-pound units, the inch-pound shall take precedence. 2. Device weight: 86 grams maximum. FIGURE 3. Case outline X configuration, dimensions and terminal connections.Device type 01 Case outline X(Figure 3) Terminal number Terminal symbol 1, 2, 3 +Vin10, 11, 12 +Vout* case ground 7
42、, 8, 9 output return 4, 5, 6 input return * NOTE: Case ground connection is made by contact of the base plate to the chassis. Symbol Millimeters Inches Min Max Min Max A 10.16 0.400 A1 5.46 5.72 0.215 0.225 b 0.89 1.14 0.035 0.045 D 37.97 38.23 1.495 1.505 e 5.08 BSC .200 BSC e1 3.30 BSC .130 BSC E
43、75.95 76.46 2.990 3.010 E1 63.37 63.63 2.495 2.505 F 1.14 1.40 0.045 0.055 L 6.10 6.60 0.240 0.260 L1 5.58 6.10 0.220 0.240 P 3.12 3.38 0.123 0.133 q 31.88 32.13 1.255 1.265 q1 69.97 70.23 2.755 2.765 s 6.22 6.48 0.245 0.255 Provided by IHSNot for ResaleNo reproduction or networking permitted withou
44、t license from IHS-,-,-DEFENSE SUPPLY CENTER COLUMBUS, COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 10018 REV PAGE 8 Case outline Y NOTES: 1. Dimensions are in inches. The case outline was originally designed using inch-pound units of measurement. In the event of conflict between the metric an
45、d inch-pound units, the inch-pound shall take precedence. 2. Device weight: 86 grams maximum. FIGURE 4. Case outline Y configuration, dimensions and terminal connections.Device type 01 Case outline Y(Figure 4) Terminal number Terminal symbol 1, 2, 3 +Vin10, 11, 12 +Vout* case ground 7, 8, 9 output r
46、eturn 4, 5, 6 input return * NOTE: Case ground connection is made by contact of the base plate to the chassis. Symbol Millimeters Inches Min Max Min Max A 10.16 0.400 A1 5.33 5.84 0.210 0.230 b 0.89 1.14 0.035 0.045 D 50.55 51.05 1.990 2.010 D1 37.85 38.35 1.490 1.510 e 5.08 BSC 0.200 BSC E 63.25 63.75 2.490 2.510 F 1.14 1.40 0.045 0.055 L 6.99 8.26 0.275 0.325 L1 6.10 6.60 0.240 0.260 P 3.43 3.68 0.135 0.145 q/q1 44.20 44.70 1.740 1.760 q2 28.96 29.46 1.140 1.160 s 6.10 6.60 0.240 0.260 Provided by IHSNot for ResaleNo reproduction or