1、REVISIONS LTR DESCRIPTION DATE APPROVED A Redrawn with change. Replace canceled military specifications with industry replacements. Editorial changes throughout. 20 May 2003 R. Taylor Prepared in accordance with ASME Y14.100 REV PAGE REV A A A A A A A A A A A A REV STATUS OF PAGES PAGE 1 2 3 4 5 6 7
2、 8 9 10 11 12 PREPARED BY PMIC N/A William Carpenter DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO 43216-5000 CHECKED BY TITLE James P. Donohue APPROVED BY Randy Larson CONNECTOR, HIGH DENSITY, BLADE AND FORK, BACKPANEL, EIGHT ROW, 280 CONTACT, 2 POWER POSITIONS, WITH SAFTY GROUND SIZE CAGE CODE 03
3、7Z3 DWG. NO. 93013 Original date of drawing 26 April 1996 A REV A PAGE 1 OF 12 AMSC N/A 5935-E643-11 DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited.Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SIZE CAGE CODE DWG N
4、O. 037Z3 93013 DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OH 43216-5000 A REV A PAGE 2 1. SCOPE 1.1 Scope. This drawing outlines the requirements for a specific member of a family of compact high contact density (.050 inch (1.27 mm), high performance two piece electrical connectors. These connectors
5、are intended for printed circuit board (plug in dual heat sinked daughter board modules, and fixed backplanes) applications utilizing surface mount daughter board and compliant pin backpanel termination techniques. The connector family includes members, which provide combinations of low power signal
6、 contacts, power contacts, shielded contacts and optical termini. The connector family offers severe operating environment performance capability, such as protective hoods, contact sealing, interfacial seals, electrostatic shielding and other advanced capabilities. This connector family is organized
7、 and fabricated utilizing modular design, with available connector module blocks which can be grouped to provide for combinations of low power signal contacts, fiber optic termini, power contacts, and shielded contacts. Specific implementation groupings of these module blocks constitute elements of
8、the connector family. This specific requirement drawing details a member of the connector family, which is composed of: a. 6 standard low power insulator blocks. b. 1 alpha end. c. 1 beta end. d. 1 center insulator, for use with standard low power blade contacts. e. 1 power block. Which when combine
9、d provided a total of 280 signal contacts and 2 power pins. This assembly mates with a DSCC drawing 93012 daughterboard connector. The backpanel connector assembly also includes an electrostatic shield which mates with a daughter card connector metal shroud, providing an electrostatic shield for all
10、 contacts in the connector pair. The backpanel connector insulator blocks also provide for installation of three connector keying bushings and allows for use of a center guide pin. This family member does not include module blocks, which contain fiber optic termini, or shielded contact elements. Oth
11、er members of this connector family, which include these additional capabilities, are included in separate DSCC drawings 93002 to 93013. 1.2 Part or Identifying Number (PIN). The complete PIN shall be as specified on the item requirements drawing and constructed using the following format: 93013 A A
12、 28002 E S N DSCC Insulator Termination Contact Termination Keying Contact reqt material style number tail length pin sealing drawing (see 1.2.1) (see 1.2.2) (see 1.2.3) (see 1.2.4) (see 1.2.5) (see 1.2.6) 1.2.1 Insulator material. Insulators shall be fabricated using on of the following plastic mat
13、erials: A - Thermoplastic, type GPT-30F in accordance with MIL-M-24519 or ASTM D4067. 1.2.2 Termination style. Connectors shall be terminated using the following termination techniques: A - Compliant pin termination. Provided by IHSNot for ResaleNo reproduction or networking permitted without licens
14、e from IHS-,-,-SIZE CAGE CODE DWG NO. 037Z3 93013 DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OH 43216-5000 A REV A PAGE 3 1.2.3 Contact number. The PIN shall include 5 digits to identify the total number of contacts. The first three digits will identify the number of signal contacts, with the followi
15、ng two digits identifying the number of special contacts (shielded, fiber optic, power). An example follows: 280 02*Number of signal contacts (3 digits required) Number of special contacts (2 digits required) * 2 Power sockets. 1.2.4 Termination tail length. The PIN will include a single character (
16、A thru F) taken from table I, which will identify the termination tail length, allowing for use in various thickness backplanes, and also possible additional wire wrapping of the termination tails. TABLE I. Termination tail length. 1/ 2/ 3/ Terminal type Termination tail Length (X dim) 4/ A .160 (4.
17、06) B .220 (5.59)C .310 (7.87) D .350 (8.89)E .400 (10.16) F .490 (12.45)1/ Dimensions are in inches. 2/ Metric equivalents are in parentheses. 3/ Metric equivalents are given for information only. 4/ X dimension is a reference dimension only. 1.2.5 Keying pins. The PIN will contain a single charact
18、er for this feature. S - To be ordered separately, see table II. TABLE III. Keying feature. Shape of key Manufacturers PIN Vendor CAGE number D 516-0242-000 77820 V 516-0243-000 77820 1.2.6 Sealing. The PIN will contain a single character (N or S) to indicate if the connector termination area is sea
19、led from the contact blades, which extend above the connector insulator blocks. (Contact sealing is not available) 2. APPLICABLE DOCUMENTS 2.1 General. The documents listed in this section are specified in sections 3 and 4 of this drawing. This section does not include documents cited in other secti
20、ons of this drawing or recommended for additional information or as examples. While every effort has been made to ensure the completeness of this list, document users are cautioned that they must meet all specified requirements documents cited in sections 3 and 4 of this drawing, whether or not they
21、 are listed. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SIZE CAGE CODE DWG NO. 037Z3 93013 DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OH 43216-5000 A REV A PAGE 4 2.2 Government documents. 2.2.1 Specifications, standards, and handbooks. The follo
22、wing specifications, standards, and handbooks form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are these listed in the issue of the Department of Defense Index of Specifications and Standards (DoDISS) and supplement thereto, cited
23、 in the solicitation (see 6.2). SPECIFICATIONS DEPARTMENT OF DEFENSE MIL-M-24519 - Molding Plastic, Electrical, Thermoplastic. (Unless otherwise indicated, copies of the above specifications, standards, and handbook are available from the Defense Printing Service, Detachment Office, Building 4D, Cus
24、tomer Service, 700 Robbins Avenue, Philadelphia, PA 19111-5094.) 2.2.2 Other Government documents, drawings, and publications. The following other Government documents, drawings, and publications form a part of this document to the extent specified herein. Unless otherwise specified, the issues are
25、those cited in the solicitation. 89065 - General Specification for High Performance, High Density, Two Piece, Printed Circuit Board Connectors. 2.3 Non-Government publications. The following documents form a part of this document to the extent specified herein. Unless otherwise specified, the issues
26、 of documents, which are DoD adopted, are those listed in the issue of the DoDISS cited in the solicitation. Unless otherwise specified, the issues of documents not listed in the DoDISS are the issues of the documents cited in the solicitation. AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM) ASTM
27、A582 - Free Machining Stainless and Heat Resisting Steel Bars. ASTM B194 - Copper-Beryllium-Alloy Plate, Sheet, Strip, and Rolled Bar. ASTM B488 - Electrodeposited Coatings of Gold for Engineering Uses. ASTM B768 - Copper - Cobalt - Beryllium Alloy Strip and Sheet. ASTM D5138 - Standard Specificatio
28、n for Liquid Crystal Polymers. (Applications for copies should be addressed to the American Society for Testing and Materials, 100 Barr Harbor Dr., West Conshohocken, PA 19428). SOCIETY OF AUTOMOTIVE ENGINEERS (SAE) SAE-AMS-2404 - Nickel, Electroless, Plating. SAE-AMS-QQ-N-290 - Nickel Plating (Elec
29、trodeposited) (Applications for copies should be addressed to the Society of Automotive Engineers, 400 Commonwealth Drive, Warrendale, PA 15096-0001.) 2.4 Order of precedence. In the event of a conflict between the text of this document and the references cited herein, the text of this document take
30、s precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SIZE CAGE CODE DWG NO. 037Z3 93013 DEFENSE SUPPLY CENTER, COLUM
31、BUS COLUMBUS, OH 43216-5000 A REV A PAGE 5 3. REQUIREMENTS 3.1 DSCC requirements. The individual item requirements shall meet the requirements of DSCC drawing 89065 for blade and fork type connectors except as specified herein. Any requirements included in this drawing shall be in addition to, or su
32、persede those requirements included in DSCC drawing 89065. In case of conflict between the requirements detailed in this drawing and those details in DSCC drawing 89065, the requirements of this drawing shall take precedence. 3.2 Design configuration. The design, construction, and physical dimension
33、s shall be as specified in figures 1, 2, 3, and 4 herein and DSCC drawing 89065. In case of conflict between this drawing and DSCC drawing 89065, this drawing shall govern. 3.2.1 Design documentation. The design documentation shall be in accordance with DSCC drawing 89065 and be retained by the manu
34、facturer, but be available for review by the contracting activity, DSCC, or contractor upon request. 3.3 Electrical and environmental performance characteristics. The electrical and environmental characteristics shall be in accordance with DSCC drawing 89065 unless otherwise specified in this drawin
35、g. 3.4 Marking. The connector shall be marked with the DSCC drawing PIN, the manufacturers name or CAGE code, and the production date code in accordance with DSCC drawing 89065. The marking shall be permanent and legible in accordance with DECC drawing 89065. Backplane can be marked on shipping cont
36、ainers. 3.5 Material requirements. The materials to be used in construction and fabrication shall be as specified in this drawing. Materials required, but not specified in this drawing shall be in accordance with DSCC drawing 89065. 3.5.1 Connector materials. 3.5.1.1 Connector insulator. The connect
37、or insulator block shall be fabricated from thermoplastic, glass reinforced, in accordance with MIL-M-24519, type GPT-30F and the power contact termini block shall be fabricated from liquid crystal polymer (LCP) glass reinforced in accordance with MIL-M-24519, type GLCP-30F, or ASTM D5138 type LCP01
38、20G30A43430 EA300ED035EE200EF140. 3.5.1.2 Tuning fork contact and termination tails. Tuning fork contacts and termination tails shall be beryllium copper as specified in accordance with ASTM B194, C17200 or ASTM B768. 3.5.1.2.1 Tuning fork contact and termination tail finish. The tuning for contacts
39、 and termination tails shall be gold plated, over all areas, in accordance with ASTM B488, type II, grade C, class 1.27 (50 microinches) minimum, over 50 to 100 microinches (1.27 to 2.54 m) of nickel in accordance with AMS-QQ-N-290, class 2. 3.5.1.3 EMI shield. The EMI shield shall be constructed fr
40、om beryllium copper in accordance with ASTM B768. 3.5.1.3.1 EMI shield finish. The EMI shield finish shall be nickel in accordance with AMS 2404. 3.5.1.4 Keying bushing. The keying bushing shall be stainless steel in accordance with ASTM A582, 300 series, low magnetic permeability. 3.5.1.4.1 Keying
41、bushings finish. The keying bushings finish shall be passivated in accordance with AMS-QQ-P-35. 3.5.1.5 Power socket contact. Contact the listed manufacturers for details of the power contact. 3.5.1.6 Safety ground. Contact the listed manufacturers for the details of the safety ground feature. 3.6.2
42、 Mating and Unmating force. Mating and unmating force requirements for connector, shells, guide pins, power and safety ground are TBD. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SIZE CAGE CODE DWG NO. 037Z3 93013 DEFENSE SUPPLY CENTER, COLUMBUS
43、COLUMBUS, OH 43216-5000 A REV A PAGE 6 4. VERIFICATION 4.1 Classification of inspections. The inspection requirements specified herein are classified as follows: a. Qualification inspection (see 4.2). b. Conformance inspection (see 4.3). 4.2 Qualification inspection. Qualification inspection for con
44、nectors specified herein shall not be required. 4.3 Conformance inspection. Shall be in accordance with 89065. 4.4 Certification as an approved source of supply. In order to be listed as an approved source of supply for connectors, a manufacturer shall: a. Agree to make available to DSCC, upon reque
45、st, all pertinent test data on the subject part indicating compliance to the tests outlined in 89065. b. Provide to DSCC-VAI, or its designated agent, upon request, free of change and without obligation, a current production sample from its production line, of the quantity of units required of the t
46、ypes specified. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SIZE CAGE CODE DWG NO. 037Z3 93013 DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OH 43216-5000 A REV A PAGE 7 Inches mm Inches mm .050 .45 1.250 1.27 11.43 31.75 2.200 5.150 5.36 55.88 130.8
47、1 136.02 NOTES: 1. Dimensions are in inches. 2. Metric equivalents are given for information only. FIGURE 1. Connector face view. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SIZE CAGE CODE DWG NO. 037Z3 93013 DEFENSE SUPPLY CENTER, COLUMBUS COLUM
48、BUS, OH 43216-5000 A REV A PAGE 8 Inches mm Inches mm .001 .003 .006 .010 .080 .086 .140 .160 0.03 0.05 0.15 0.25 0.20 2.84 3.56 4.06 .180 .390 1.110 2.598 2.810 5.195 5.355 4.57 9.91 28.19 65.99 71.37 131.95 136.02 SECTION Z-Z (See table I for X dimension) (Shown installed in PWB rotated 90 CW) NOT
49、ES: 1. Dimensions are in inches. 2. Metric equivalents are given for information only. FIGURE 2. Connector cross sectional view. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SIZE CAGE CODE DWG NO. 037Z3 93013 DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OH 43216-5000 A REV A PAGE 9 NOTES: 1. Dimensions are in inches. 2. Metric equivalents are given for i
