1、 MIL-DTL-32158 19 JANUARY 2004 DETAIL SPECIFICATION TROUSERS, ALL-PURPOSE, ENVIRONMENTAL, CAMOUFLAGE This specification is approved for use by all departments and agencies of the Department of Defense. 1. SCOPE 1.1 Scope. This specification covers a three layer laminated waterproof and moisture vapo
2、r permeable trousers used as a component of the All-Purpose Environmental Clothing System (APECS). 1.2 Classification. The trousers will be of one type and four classes in the following sizes as specified (see 6.2). Class 1- Woodland MARPAT Camouflage Class 3 Woodland Camouflage Class 2- Desert MARP
3、AT Camouflage Class 4 Desert Camouflage Comments, suggestions, or questions on this document should be addressed to: Defense Supply Center Philadelphia, Clothing and Textiles Directorate, Attn: DSCP-COCT (Bldg 6), 700 Robbins Ave., Philadelphia, PA 19111-5092 or emailed to Colleen.M.Robinsondla.mil.
4、 Since contact information can change, you may want to verify the currency of this address information using the ASSIST Online database at www.dodssp.daps.mil INCH-POUND AMSC N/A FSC 8415 DISTRIBUTION STATEMENT A. Approved for public release; Distribution is unlimited. Provided by IHSNot for ResaleN
5、o reproduction or networking permitted without license from IHS-,-,-MIL-DTL-32158 Size X-Short Short Regular Long X-Long X-Small X X X X Small X X X X Medium X X X X Large - X X X X X-Large - - X X XX-Large X 2. APPLICABLE DOCUMENTS 2.1 General. The documents listed in this section are specified in
6、sections 3, 4 or 5 of this specification. This section does not include documents cited in other sections of this specification or recommended for additional information or as examples. While every effort has been made to ensure the completeness of this list, document users are cautioned that they m
7、ust meet all specified requirements documents cited in sections 3, 4 or 5 of this specification, whether or not they are listed. 2.2 Government documents. 2.2.1 Specifications, standards, and handbooks. The following specifications, standards, and handbooks form a part of this document to the extent
8、 specified herein. Unless otherwise specified, the issues of these documents are those listed in the solicitation or contract. FEDERAL A-A-50083 - Bag, Plastic, Folded Garment A-A-50198 - Thread, Gimp A-A-50199 - Thread, Polyester Core, Cotton or Polyester-Covered A-A-55126 - Fastener, Tapes, Hook a
9、nd Loop, Synthetic A-A-55634 - Fasteners, Slide, Interlocking V-B-871 - Button, Plastic DEPARTMENT OF DEFENSE SPECIFICATIONS MIL-PRF-32142 - Cloth, Waterproof and Moisture Vapor Permeable MIL-C-43701 - Cord, Elastic, Nylon MIL-F-10884 - Fasteners, Snap MIL-DTL-32075 - Label: For Clothing, Equipage,
10、and Tentage (General Use) MIL-PRF-5038 - Tape, Textile and Webbing, Textile, Reinforcing Nylon MIL-T-3530 - Thread and Twine: Mildew Resistant or Water Repellent Treated MIL-W-5664 - Webbing, Elastic MIL-DTL-32072 - Thread, Polyester2Provided by IHSNot for ResaleNo reproduction or networking permitt
11、ed without license from IHS-,-,-MIL-DTL-32158 (Copies of these documents are available online at http:/assistdaps.dla.mil/quicksearch/ or www.dodssp.daps.mil or from the Standardization Documents Order Desk, Bldg. 4D, 700 Robbins Avenue, Philadelphia, PA 19111-5094.) 2.3 Non-Government publications.
12、 The following document(s) form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract. ASTM International ASTM-D-1974-1988 Boxes, Shipping Fiberboard ASTM-D-3951 - Standard Practice for Commer
13、cial Packaging ASTM-D-5118 Practice for fabrication of Fiberboard Shipping Boxes ASTM-D-6193 Stitches and Seams (Copies of these documents are available from www.astm.org or American Society For Testing and Materials, 100 Barr Harbor Drive, West Conshohocken, PA 19428.) AMERICAN NATIONAL STANDARDS I
14、NSTITUTE (ANSI) ANSI/ASQC Z1.4 Sampling Procedures and Tables For Inspection by Attributes (Application for copies should be obtained from the American National Standards Institute, 1430 Broadway, New York, NY 10018-3308.) AMERICAN ASSOCIATION OF TEXTILE CHEMISTS AND COLORISTS (AATCC) AATCC-8 - Colo
15、rfastness to Crocking: AATCC Crockmeter Method AATCC-16 - Colorfastness to Light AATCC-22 - Water Repellency: Spray Test AATCC-61 - Colorfastness to Laundering, Home and Commercial: Accelerated AATCC-96 - Dimensional Changes in Commercial Laundering of Woven and Knitting Fabrics Except Wool AATCC- 1
16、19 Resistance to Frosting AATCC-135 - Dimensional Changes in Automatic Home Laundering of Woven and Knit Fabrics (Copies of these documents are available from http:/www.aatcc.org or American Association of Textile Chemists and Colorists (AATCC), P.O. Box 12215, Research Triangle Park, NC 27709-2215.
17、) AMERICAN NATIONAL STANDARDS INSTITUTE ANSI/ASCQ Z1.4- SAMPLING PROCEDURES AND TABLES FOR INSPECTION OF ATTRIBUTES (For all inquires please contact the American National Standards Institute, 25 West 43rdStreet, 4thFloor, New York, NY 10036). Website address http:/www.ansi.org 3Provided by IHSNot fo
18、r ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-32158 TECHNICAL ASSOCIATION OF THE PULP AND PAPER INDUSTRY (TAPPI) TAPPI Method T-451-Flexure Properties of Paper (Clark Stiffness) (Applications for copies of referenced documents should be addressed to TAPPI Press
19、, Technology Park/Atlanta, PO Box 105113, Atlanta, GA 30348-5113.) 2.3 Order of precedence. In the event of a conflict between the text of this document and the references cited herein, the text of this document takes precedence. Nothing in this document however, supersedes applicable laws and regul
20、ations unless a specific exemption has been obtained. 3. REQUIREMENTS 3.1 First article. When specified (see 6.2), a sample shall be subjected to first article inspection (see 4.3). 3.2 Guide samples. Samples, when furnished, are solely for guidance and information to the contractor (see 6.4). Varia
21、tions from the specification may appear in the sample in which case this specification shall govern. 3.3 Recycled, recovered, or environmentally preferable materials. Recycled, recovered, or environmentally preferable materials should be used to the maximum extent possible provided that the material
22、 meets or exceeds the operational and maintenance requirements, and promotes economically advantageous life cycle costs. 3.3.1 Disposal of seconds/rejected garments. Rejected trousers shall be disposed in one of the following manners: 1) contact the USMC to determine if there is an alternate use for
23、 the rejected finished trousers, or 2) if the USMC does not identify any alternate use, the contractor may sell the trousers on the secondary market. Rejected trousers shall be labeled or indelibly marked on the label as “seconds/rejected by USMC” and the embroidered label “Made Expressively For USM
24、C” shall be cut out of the trousers. 3.3.2 Basic material. The basic material for the trousers shall be a waterproof and moisture vapor permeable cloth conforming to MIL-PRF-32142. The color of the face side of the cloth shall be Woodland MARPAT Camouflage, Class 1, Desert MARPAT Camouflage, Class 2
25、, Woodland Camouflage, Class 3 or Desert Camouflage, Class 4, as required (see 6.2). The color of the back side of the cloth shall be Camouflage Green 483 for the Classes 1and 3 cloth and Tan 492 for Classes 2 and 4 cloth. 3.3.2.1 Cloth, reinforcement. The cloth for use as knee patches, seat patches
26、, cargo pockets, and cargo pocket flaps shall be Woodland MARPAT Camouflage, Class 1, Woodland Camouflage, Class 3, Desert MARPAT Camouflage, Class 2 or Desert Camouflage, Class 4, as required (see 6.2), water repellent treated and must resist fraying. The requirements for the reinforcement cloth ar
27、e in the following tables: 4Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-32158 Table I Requirements for reinforcement cloth Characteristic RequirementWeight 6.0 oz/sq. yd Max Breaking strength: Warp Fill 200 lbs. (min) 155 lbs. (min) Color
28、fastness to: Crocking Laundering Light Perspiration Alkaline/Acid Dry and wet: 3.5 min. except for Black 477 and 357, 1.5 min. for Black Equal to or better than “3-4” rating on AATCC Gray Scale for Color Change Equal to or better than “3-4“ rating on AATCC Gray Scale for Color Change Woodland: Lt. G
29、reen 354 and Khaki 475 Good. Black 477 and at least three tying, overlapping or back stitches are used to secure the ends of the stitching. 3 6 1.7 Thread ends. All thread ends shall be trimmed to a length of not more than l/4 inch unless otherwise specified. 3.7 Heat sealing. Seams and stitching as
30、 indicated in Table II shall be sealed with heat seal tape on the inside of the trousers. The entire width of the seam tape shall be uniformly sealed over the seam or stitching. All seam tapes shall be applied without tension and shall be applied so that a minimum of 1/8 inch overlap is on both side
31、s of the sewn seam and the back knit of the fabric adjacent to the seam tape shall not be melted to expose the plastic film layer of the fabric. All seam tapes shall overlap a minimum of 3/4 inch at joining points and all ends of seam tape or taped cross-over areas shall be spot sealed without addit
32、ional repair tape in accordance with seam tape manufacturer temperature, time and pressure recommendations for application with cross-over heat sealing machine. As an alternate, spot sealing for taped ends can be eliminated if hot-air seam tape machine can automatically cut and seal ends of seam tap
33、e without any loose ends. However, spot sealing for taped cross-over areas shall remain sealed. Seams, cross-over areas and sealed stitching show no leakage, tape ends shall show no 13Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-32158 sign
34、s of lifting, and the tape itself shall show no sign of lifting, curling, bubbling or separation more than 1/8 inch of tape top knit shrinkage such that the tape middle layer is exposed when tested initially and after five laundering cycles as specified in 4.4.4. 3.7.1 Appearance after laundering: a
35、fter five laundering cycles as specified in 4.4.4, the fabric shall show no loss in color in the black printed areas of the woodland camouflage pattern greater than a visual rating of 3-4 on the AATCC gray scale for evaluating change in color and also shall show no significant change in physical sur
36、face appearance when compared to an unlaundered trousers in both fabric and taped areas. Minor defects not affecting appearance, such as puckering or seam line or creases around taped area due to manufacturing operations are acceptable and shall be used for comparison to laundered sample. 3.8 Manufa
37、cturing operations requirements. The trousers shall be manufactured in accordance with the operation requirements specified in Table II. The contractor is not required to follow the exact sequence of operations listed. Any holding or basting stitch is permissible provided it is removed, does not sho
38、w on the finished trousers, and does not interfere with proper seam taping of the trousers. 3.8.1 Repairs. Repairing the trousers by mending, patching, or darning is not allowed and at no time is the removal of heat sealing tape permitted. However, up to 25 inches of heat sealing tape may be used fo
39、r repairing leaking seams, missing yarns in the tricot knit, and for repair areas where the original tape does not overlap sewn seams by the minimum 1/8 inch on both sides of the inside of the trousers. Up to five repair areas totaling 25 inches in length will be allowed. No more than five inches of
40、 repair using more than two layers of seam sealing tape is permitted. 3.9 Abbreviations in Table of Operations. The abbreviations used in Table II are as follows: Stch - Stitch Lpr - Looper Btn - Button Mchne - Machine Btnhl - Buttonhole Brtck - Bartack Incl - Including Comrcl - Commercial Dbl - Dou
41、ble Smlr - Similar In - Inch Ndl - Needle Bob - Bobbin 14Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-32158 TABLE IX. MANUFACTURING OPERATIONS REQUIREMENTS NO. OPERATION STCH TYPE SEAM/ STCH TYPE STCH/ IN THREAD NDL BOB/ LPR 1. Cutting and
42、 marking. a. Cut the trousers in strict accordance with patterns furnished which show size, shape, directional lines, and notches for proper assembly of parts. The directional lines indicate the warp, unless otherwise specified. The directional lines may vary from the warp direction by not more than
43、 2-1/2 inches on both fronts and backs. Measurements shall be taken from top and bottom of directional lines on pattern to selvage edge of the fabric and the difference between the two measurements shall not exceed 2-1/2 inches. Cut all parts of the trousers from one piece of material, except under
44、side of leg insert, belt and suspender loops, and pocket facings. b. Cut fastener tapes in lengths specified in 3.3.5. c. Hot wire cut waist drawcords in the lengths specified in 3.3.4. Note: As an alternate to hot wiring, drawcord ends may be dipped or impregnated with cellulose acetate or cellulos
45、e butyrate 2. Replacement of damaged parts. Care shall be exercised during the spreading,that material defects and damages, as specified in 4.4.2, are removed and replaced with non-defective and properly matched material. 3. Marking. Mark, ticket, or bundle all component parts to insure correct shad
46、e and size throughout the trouser. Markings shall not be visible on the outer shell of the trousers. Drill holes shall not be used. 15Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-32158 NO. OPERATION STCH TYPE SEAM/ STCH TYPE STCH/ IN THREA
47、D NDL BOB/ LPR 4. Assemble ankle tabs. a. Position hook fastener tape on face side of tab in accordance with marks on pattern. Stitch on all four sides 1/8 to 3/16 inch from edge. 301 LSbj-1 10-13 B B b. Fold tab in half and with face side out, fold under raw edges 3/8 inch. Stitch l/8 to 3/16 inch
48、from folded edges. 301 or 401 EFn-2 10-13 B B -or- c. Fold tab in half lengthwise with face sides together. Stitch sides 3/8 inch from edge. 301 or 401 SSe-2(a) 10-13 B B d. Turn tabs and force out corners and edges. Stitch 1/8 to 3/16 inch from folded edges. 301 or 401 SSe-2(b) 10-13 B B 5. Assembl
49、e leg opening flap. a. Align outer leg opening flap face side to back side of inner leg opening flap. Stitch together 1/4 inch from edges along top, sides and bottom. 301 or 401 SSe-2(a) 10-13 B B b. Turn leg opening flap, work out corners and top stitch 1/16 to l/8 inch from edges. 301 SSe-2(a) 10-13 B B 6. Make pocket flaps. a. Posit
