1、AMSC N/A. FSC 5935 MIL-DTL-38159C 27 January 2004 SUPERSEDING MlL-C-38159B (USAF) 24 January 1992 DETAIL SPECIFCATION CONNECTORS, ELECTRIC, RAMP POWER. 480/277 VOLTS, GENERAL SPECIFICATION FOR This specification is approved for use by all Departments and Agencies of the Department of Defense. 1. SCO
2、PE 1.1 Scope. This specification covers the requirements for molded rubber male and female connectors for 480/277 volt ramp power (see 6.4.2, 6.4.4, and 6.4.9) for use in non-hazardous and hazardous (classified) locations. 1.2 Classification. Connectors are of the following series and types as speci
3、fied (see 6.2). 1.2.1 Series. Connector series consist of the following. a. Series 1 - A series 1 connector is for use in non-hazardous locations. b. Series 2 - A series 2 connector is for use in hazardous (classified) locations which must interlock per Underwriter Laboratories Standard UL 1010. 1.2
4、.2 Types. The types of connectors are defined as follows. a. Type A Type A connectors are series I (non-hazardous) connectors for 50/60 Hz, 600 VAC, 120 Amp service. b. Type B Type B connectors are series I (non-hazardous) connectors for 50/60 Hz, 600 VAC, 200 Amp service. c. Type C Type C connector
5、s are series I (non-hazardous) connectors for 400 Hz, 600 VAC, 120 Amp service. d. Type D Type D connectors are series I (non-hazardous) connectors for 400 Hz, 600 VAC, 200 Amp service. e. Type E Type E connectors are series 2 (hazardous) connectors for 50/60 Hz, 600 VAC, 120 Amp service. f. Type F
6、Type F connectors are series 2 (hazardous) connectors for 50/60 Hz, 600 VAC, 200 Amp service. g. Type G Type G connectors are series 2 (hazardous) connectors for 400 Hz, 600 VAC, 120 Amp service. h. Type H Type H connectors are series 2 (hazardous) connectors for 400 Hz, 600 VAC, 200 Amp service. IN
7、CH - POUND Comments, suggestions, or questions on this document should be addressed to Defense Supply Center, Columbus, ATTN: VAI, P.O. Box 3990 East Broad Street, Columbus, Ohio 43216-5000 or emailed to CircularConnectorsdscc.dla.mil. Since contact information can change, you may want to verify the
8、 currency of this address information using the ASSIST Online database at http:/www.dodssp.daps.mil. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-38159C 2 2. APPLICABLE DOCUMENTS 2.1 General. The documents listed in this section are specif
9、ied in section 3, 4, or 5 of this specification. This section does not include documents cited in other sections of this specification or recommended for additional information or as examples. While every effort has been made to ensure the completeness of this list, document users are cautioned that
10、 they must meet all specified requirements of documents cited in sections 3, 4, or 5 of this specification, whether or not they are listed. 2.2 Government documents. 2.1.1 Specifications, standards, and handbooks. The following specifications, standards, and handbooks form a part of this document to
11、 the extent specified herein. Unless otherwise specified, the issues of these documents are those listed in the issue of the Department of Defense Index of Specifications and Standards (DODISS) and supplement thereto, cited in the solicitation (see 6.2). FEDERAL SPECIFICATIONS MIL-DTL-5624 - Turbine
12、 Fuel, Aviation, Grades JP-4, JP-5, and JP-5/JP-8ST MIL-R-6855 - Rubber, Synthetic, Sheets, Strips, Molded or Extruded Shapes MIL-PRF-7808 - Lubricating Oil, Aircraft Turbine Engine, Synthetic Base FEDERAL STANDARD FED-STD-H28 - Screw-Thread Standards for Federal Services DEPARTMENT OF DEFENSE STAND
13、ARDS MIL-STD-202 - Test Method Standard, Electronic and Electrical Component Parts MIL-STD-810 - Environmental Engineering Considerations and Laboratory Tests MIL-STD-889 - Dissimilar Metals MIL-STD-1285 - Marking of Electrical and Electronic Parts MIL-STD-2073-1 - Standard Practice for Military Pac
14、kaging DEPARTMENT OF DEFENSE HANDBOOKS MIL-HDBK-831 - Test Reports, Preparation Of (Copies of these documents are available online at http:/assist.daps.dla.mil/quicksearch/ or http:/www.dodssp.daps.mil or from the standardization Document Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia, PA
15、, 19111-5094.) 2.3 Non-Government publications. The following documents form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract. Provided by IHSNot for ResaleNo reproduction or networking p
16、ermitted without license from IHS-,-,-MIL-DTL-38159C 3 AMERICAN SOCIETY OF MECHANICAL ENGINEERS ASME Y14.100 - Engineering Drawing Practices ASME Y14.24 - Types and Applications of Engineering Drawings ASME Y14.34M - Associated Lists ASME Y14.35M - Revisions of Engineering Drawings and Associated Do
17、cuments (Copies of these documents are available online at http:/www.asme.org or from ASME International, Three Park Avenue, MS 10E, New York, NY 10016-5990.) ASTM INTERNATIONAL ASTM B 16/B 16M - Rod, Brass, Free-cutting, Bar and Shapes for Use in Screw Machines ASTM B 301/B301 M - Copper Rod, Bar,
18、Wire, and Shapes, Free Cutting ASTM B 700 - Electrodeposited Coatings of Silver for Engineering Use ASTM G 21 - Determining Resistance of Synthetic Polymeric Materials to Fungi (Copies of these documents are available online at http:/www.astm.org or from ASTM International, P.O.Box C700, 100 Barr Ha
19、rbor Drive, West Conshohocken, PA 19428-2959.) ELECTRONIC INDUSTRIES ALLIANCE (EIA) EIA-364-06 - Contact Resistance Test Procedures for Electrical Connectors EIA-364-21 - Insulation Resistance Test Procedure for Electrical Connectors, Sockets, and Coaxial Contacts (Copies of these documents are avai
20、lable online at http:/www.eia.org or from the Electronic Industries Alliance, Technology Strategy or (2) in which ignitable concentrations of such gases or vapors may exist frequently because of repair or maintenance operations or because of leakage: or (3) in which breakdown or faulty operation of
21、equipment or processes might release ignitable concentrations of flammable gases or vapors, and might also cause simultaneous failure of electrical equipment. (See NEC article 500-5 (a). Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-38159C
22、26 6.4.14.4 Group D. Group D defines an atmosphere containing any of the following gases. Acetone Ethanol Methyl Ethyl Ketone 2-Propanol Acrylonitrile Ethyl Acetate Methyl lsobutyl Ketone Propylene Ammonia Ethylene Dichloride 2-Methyl-1-Propanol Styrene Benzene Gasoline 2-Methyl- 2-Propanol Toluene
23、Butane Heptane Naphtha (Petroleum) Vinyl Acetate 1-Butanol Hexane Octane Vinyl Chloride 2-Butanol Isoamyl Alcohol Pentane Xylene n-Butly Acetate Isoprene 1-Pentanol Cyclopropane Methane Propane Ethane Methanol 1-Propanol 6.4.14.5 Rotatable collar. The external component of the explosionproof recepta
24、cle housing that also includes a spring loaded cover. 6.4.14.6 Two-segment integral external ring. The molded-in component of the series 2 insert with pin contacts. This interfaces with the internal slots of the rotatable collar of the explosionproof receptacle housing. 6.5 Environmentally preferabl
25、e material. Environmentally preferable materials should be used to the maximum extent possible to meet the requirements of this specification. Table IX lists the Environmental Protection Agency (EPA) top seventeen hazardous materials targeted for major usage reduction. Use of these materials should
26、be minimized or eliminated unless needed to meet the requirements specified herein (see section 3). TABLE IX. EPA top seventeen hazardous materials. Benzene Dichloromethane Tetrachloroethylene Cadmium and Compounds Lead and Compounds Toluene Carbon Tetrachloride Mercury and Compounds 1,1,1 - Trichor
27、oethane Chloroform Methyl Ethyl Ketone Trichloroethylene Chromium and Compounds Methyl Isobutyl Ketone Xylenes Cyanide and Compounds Nickel and Compounds 6.6 Subject term (key word) listing. Female receptacle Hazardous Male receptacle Non-hazardous Ramp outlet Wall-mounted outlet 6.7 Changes from pr
28、evious issue. Marginal notations are not used in this revision to identify changes with respect to the previous issue due to the extensiveness of the changes. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-38159C 27 APPENDIX A INSERT ARRANGE
29、MENTS A.1 SCOPE A.1.1 Scope. This appendix describes the insert arrangements available for connectors contained in MIL-DTL-38159. This appendix is a mandatory part of the specification. The information contained herein is intended for compliance only (see table A-I and figures A-2 through A-21). A.2
30、 APPLICABLE DOCUMENTS This section is not applicable to this appendix. TABLE A-I. Conductor and set screw sizes. Cable and set screws sizes per contact and ampacity 120 AMPS 200 AMPS Contact Cable Set screw Cable Set screw L1 #1/0 9/16-18 UNF 2A x 13/32 LG #4/0 5/8-18 UNF 2A X 15/32 LG L2 #1/0 9/16-
31、18 UNF 2A x 13/32 LG #4/0 5/8-18 UNF 2A X 15/32 LG L3 #1/0 9/16-18 UNF 2A x 13/32 LG #4/0 5/8-18 UNF 2A X 15/32 LG L0 #1/0 9/16-18 UNF 2A x 13/32 LG #1/0 9/16-18 UNF 2A X 13/32 LG G #4 AWG 5/16-24 UNF 2A X 11/32 LG #2 AWG 7/16-20 UNF 2A X 3/8 LG C1 OR F #12 AWG #10-24 UNC 2A X 3/16 LG #12 AWG #10-24
32、 UNC 2A X 3/16 LG C2 OR E #12 AWG #10-24 UNC 2A X 3/16 LG #12 AWG #10-24 UNC 2A X 3/16 LG Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-38159C 28 APPENDIX A Inches mm Inches mm .015 0.381 .500 12.70 .016 0.406 .562 14.28 .030 0.762 1.19 30.
33、23 .031 0.787 2.25 57.15 .06 1.524 2.575 65.41 .063 1.600 3.125 79.38 .093 2.362 3.16 80.26 .094 2.388 3.218 81.737 .110 2.794 3.50 88.90 .125 3.175 7.03 178.6 .245 6.223 8.22 208.8 .375 9.525 See notes at end of figure A-21. FIGURE A-2. Typical insert, PIN contacts, series 1, non-hazardous. Provide
34、d by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-38159C 29 APPENDIX A Inches mm Inches mm .005 .127 .005 .127 .030 .762 .030 .762 .062 1.575 .062 1.575 .216 5.486 .144 3.658 .350 8.890 .222 5.639 .438 11.13 .350 8.890 .476 12.09 .416 10.57 .573 14.55
35、 .530 13.46 .588 14.94 .644 16.36 .644 16.36 .650 16.51 .829 21.06 .707 17.96 .843 21.41 .745 18.92 .864 21.95 .746 18.95 1.024 26.01 .832 21.13 1.176 29.87 .844 21.44 1.658 42.11 .904 22.96 2.97 75.44 1.151 29.24 3.38 85.85 1.664 42.27 2.97 75.443.38 85.85 See notes at end of figure A-21. FIGURE A-
36、3. Type A (P). FIGURE A-4. Type B (P). Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-38159C 30 APPENDIX A Inches mm Inches mm .005 .127 .005 .127 .030 .762 .030 .762 .062 1.575 .062 1.575 .287 7.290 .144 3.658 .350 8.890 .222 5.639 .450 11.
37、43 .350 8.890 .476 12.09 .416 10.57 .562 14.27 .539 13.69 .664 16.87 .650 16.51 .754 19.15 .664 16.87 .804 20.42 .707 17.96 .824 20.93 .745 18.92 .854 21.70 .746 18.95 .897 22.79 .832 21.13 1.082 27.48 .844 21.44 1.608 40.84 .904 22.96 2.97 75.44 1.151 29.24 3.38 85.85 1.664 42.27 2.97 75.443.38 85.85 See notes at end of figure A-21. FIGURE A-5. Type C (P). FIGURE A-6. Type D (P). Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-
