1、1 I INCH-POUND I MIL-DTL-43 3 3 5G 17 April, 2000 SUPERSEDING 20 August 1986 MIL -L -4 3 3 3 5 E MILITARY DETAILED SPECIFICATION LINER, WET WEATHER PONCHO This document is approved for use by all departments and agencies of the Department of Defense. 1. SCOPE. 1.1 Scope. This specification covers li
2、ners for the wet weather ponchos. 1.2 Classification The liners will be of the following classes. Class 1 - Woodland camouflage Class 2 - Desert camouflage (3 color) 2. APPLICABLE DOCUMENTS 2.1 General. The documents listed in this section are specified in sections 4 and 5 of this specification.This
3、 section does not include documents cited in other sections of this specification or recommended for additional information or as examples. While every effort has been made to ensure the completeness of this list, document users are cautioned that they must meet all specified requirements documents
4、in section 4 and 5 of this specification, whether or not they are listed. Beneficial comments (recommendations, additions, deletions) and any pertinent data which may be used in improving this document should be addressedto: Defense Supply Center Philadelphia, Clothing and Textiles Directorate, Attn
5、.: DSCP-COCT, 700 Robbins Ave., Philadelphia, Pa. 191 11-5092. AMSC NIA FSC 8405 DISTRIBUTION STATEMENT A. Approved for public release; Distribution is unlimited. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-43335G SPECIFICATIONS FEDERAL V
6、-L-6 1 - V-T-285 - V-T-295 - DDD-L-20 - MILITARY MIL-C-508 MIL-B-4 1826 STANDARDS MILITARY MIL-STD-129 Laces, Nylon Thread, Polyester Thread, Nylon Label: for Clothing, Equipment, and Tentage, (General Use) Cloth, Oxford, Nylon, 3 Ounce Batting, Synthetic, Fibers, Polyester, (Unquilted And Quilted)
7、Marking for Shipment and Storage HANDBOOK DEPARTMENT OF DEFENSE MIL-HDBK-774 Palletized Unit Loads (Unless otherwise indicated, copies of federal and military specifications, standards, and handbooks are available from the Standardization Documents Order Desk, Building 4D, 700 Robbins Avenue, Philad
8、elphia, PA 191 11-5094.) 2.2 Non-Government publications The following documents form a part of this document to the extent specified herein. Unless otherwise specified, the issues of the documents which are DOD adopted are those listed in the issue of the DODISS cited in the solicitation. Unless ot
9、herwise specified, the issues of documents not listed in the DODISS are the issues of the documents cited in the solicitation. AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM) D-6193 - Stitches, Seams, and Stitching (Application for copies should be addressed to the American Society for Testing and
10、 Materials, 100 Harbor Drive, West Conshohocken, PA 19428.) AMERICAN NATIONAL STANDARDS INSTITUTE (ANSI) 2 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-43335G ASNUASQC Z1.4 - Sampling Procedures and Tables for Inspection by Attributes (Cop
11、ies may be obtained from the American Society for Quality Control, P.O. Box 3005, 61 1 E. Wisconsin Avenue, Milwaukee, WI 53201-4606.) (Non-Government standards and other publications are normally available from the organizations that prepare or distribute the documents. These documents also may be
12、available in or through libraries or other informational services.) 2.3 Order of precedence. In the event of a conflict between the text of this document and the references cited herein, the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and reg
13、ulations unless a specific exemption has been obtained. 3. REQUIREMENTS 3.1 First article. When specified (see 6.2), a sample shall be subjected to first article inspection in accordance with 4.3. 3.2 Guide samples Samples, when furnished, are solely for guidance and information to the contractor (s
14、ee 6.4). Variation from this specification mayappear in the sample, in which case this specification shall govern. 3.3 Materials. It is encouraged that recycled material be used when practical as long as it meets the requirements of this specification. 3.3.1 Batting. The quilted polyester batting sh
15、all conform to type VIII, cover C (for class 1) or cover E (for class 2), style a, class 6 of MIL-B-4 1826 except that the outer covering for batting intended for liners madeaccording to figure 1 may be full width, or may be joined with asingle seam (before quilting) as specified in 3.3.1.1 to achie
16、ve the full width or length required for liners. The bonded batting intended for liners made according to figure 1 shall be full width and length and butting or lapping is not permitted in either direction. 3.3.1.1 Seaming of cover material (for liners made according to figure 1) The nylon rip-stop
17、material shall be joined before quilting, usingeam type Ssa-1 and stitch type 301 conforming to ASTM-D-6193. The seam allowance shall be not less than 1/2 inch and the number of stitches shall be 10 to 12 per inch. The thread for seaming of cover material shall be nylon, typd. class A or B, size B o
18、f V-T-295. The thread shall be dyed Camouflage Green 483 (for class 1) or Khaki P-1, C.A. 66019 (for class 2) and shall show fastness to laundering as specified for nylon thread in MIL-B-4 1826. 3.3.2 Binding The cloth used for binding all sides of the liner shall be 3 ounce nylon oxford cloth dyed
19、a good match to the ground shade of the base material, conforming to type I, class 2 of MIL-C-508, except that the test for wet-drycleaning, shall not apply. 3 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-43335G 3.3.3 Tie laces. The tie la
20、ces shall be spun nylon laces 18 *1/2 inches in length, conforming to type 1, class 1 of V-L-61, except that the ends shall be fused or impregnated with cellulose acetate or cellulose acetate butyrate. The color of the laces shall be a good match to the ground shade of the base material. 3.3.4 Threa
21、d, polyester. The thread for seaming. stitching, and bartacking shall conform to type I or II, class 1, sub-class A, size B of V-T-285. The thread shall be a good match to the ground shade of the base material. When no standard sample is available, the dyed thread shall show it cannot be opened quic
22、kly. 4. Poncho and liner combination can be used as a wrap-around sleeping bag or as a blanket. 5. The liner, without the poncho, can be used as a blanket when sleeping under cover or in a jungle hammock. 6. Keep liner away from open fire and sparks.DO NOT SMOKE in bed when using liner as a blanket
23、or sleeping bag. 7. When necessary, liner can be hand laundered. Use a mild soap andlukewarm water. Do not boil. 4 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-43335G 8. Do not dry clean. 3.3.5.1 Badcode label tag. Each item shall be indiv
24、idually bar coded with a type VIII, class 17, labelhag of DDD-L-20. The labelhag shall be located so that it is completely visible on the item when it is folded or packaged as specified and shall cause no damage to the item. 3.4 Design. The liners conforming to figure 1 shall consist of non-lapped a
25、nd non-butted batting with an outer covering that is either full width (non-seamed) or with an outer covering that is seamed before quilting (see 3.3.1). The liners conforming to the alternate constructions of figures 2 and 3 shall consist of two panels of quilted batting seamed through the center o
26、n either the lengthwise or widthwise direction. One panel may contain two pieces with the seam constructed the same as the center seam and running perpendicular or parallel to the center seam. The maximum number of liners that may be pieced shall not exceed 5 percent (see 4.4.3). All liners shall be
27、 bound on all edges and shall be equipped with eight tie laces for attaching to a poncho. Except for liners made according to figure 1 (see 3.3.1) neither ply of the camouflage material shall be pieced individually. 3.5 Construction. The construction shall conform in all respects to requirements spe
28、cified in table II and herein. 3.5.1 Stitches seams and stitching All stitches, seams and stitching shall conform to ASTM-D- 6 193. The type of seam, stitching and stitches per inch shall be as specified in table II. Seam allowance, shall be maintained with seams sewn so that no raw edges, run-Offs,
29、 pleats, puckers or open seams occur. When two or more methods of seams or stitches are given for the same operation, any one may be used. The height of overedge stitching shall be 3/16 to 114 inch. Unless otherwise specified, edge stitching shall be 114 to 5/16 inches from edge. 3.5.1.1 Tme 301 sti
30、tching Ends of all stitching shall be backstitched or overstitched not less than 1 inch except where ends are turned under or caught in other seams or stitching. Thread tensions shall be maintained so that there will be no loose stitching resulting in loose bobbin or top thread or excessively tight
31、stitching resulting in puckering of the materials sewn. The lock shall be embedded in the materials sewn. 3.5.1.1.1 Repairs of type 30 1. stitching Repairs of type 30 1 stitching shall be as follows: a. When thread breaks or bobbin run-outs occur during stitching, the stitching shall be repaired by
32、restarting the stitching a minimum of 1 inch back of the end of the stitching. 1/ b. Thread breaks or two or more consecutive skipped or run-off stitches noted during end item inspection shall be repaired by overstitching. The stitching shall start a minimum of 1 inch in back of the defective area,
33、continue a minimum of 1 inch beyond the defective area onto the existing stitching. Loose or excessively tight stitching shall be repaired by removing the defective stitching without damaging the materials and restitching in the required manner. 1/ 5 Provided by IHSNot for ResaleNo reproduction or n
34、etworking permitted without license from IHS-,-,-MIL-DTL-43335G 1/ When making the above repairs, the ends of the stitching are not required to be backstitched. Type 502,503 and 401 stitching. Thread tension shall be maintained so that there will be no loose or excessively tight stitching. All repai
35、rs shall be in accordance with 3.5.1.1 .l, a and b. 3.5.1.3 Bartacking. Bartacks shall be 1/2 f 1/16 inch long and 1/8* 1/32 inch wide and shall contain 28 stitches. Bartacks shall be free from thread breaks or loose stitching. 3.5.2 Manufacturing operations requirements The poncho liner shall be ma
36、de in accordance with all operations listed in table I. The contractor is not required to follow the exact sequence of operations. TABLE I No. 1 No. MANUFACTURING OPERATION REQUIREMENTS Cutting: a. Spread the batting material in uniform widths with one side of the lay even. The piles shall not be st
37、retched or pulled. b. Cut single panel of the quilted batting in Accordance with figure 1, or two panels in accordance with figure 2 or 3. c. Cut the nylon oxford for binding edges on the bias 3 f 1/8 inches wide. The binding may be cut, precreased, and placed on rolls for machine attachment. MANUFA
38、CTURING OPERATION REQUIREMENTS STITCH TYPE STITCH TYPE 6 SEAM AND STITCH TYPE SEAM AND STITCH STITCHES PER INCH STITCHES INCH NEEDLE NEEDLE THREAD BOBBIN/ LOOPER THREAD BOBBIN/ LOOPER Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-43335G Rep
39、lacement of damaged parts. Care shall be exercised during the spreading, cutting and manufacturing operations to assure that material defects and damages, are classified in 4.4.3, are excluded and replaced with non-defective and properly matched material. Join panels (applicable only to figures 2 an
40、d 3). The two panels shall be seamed at the center in one direction, with a lapped, double stitched seam, 1 f 1 / 16 inch gauge, with the stitching 1/8 to 3/16 inch from the turned edge. - or- As an alternate, a modified seam with butted ends may be used. Before the seam is formed, the ends shall be
41、 over-edged. The butted ends shall not be more than 1/8 inch away from each other. Bind edges: a. Bind all edges of liner with bias cut nylon Oxford. Turn the raw edges of binding in and stitch binding 1/ 16 to 3/16 inch from edges through all superimposed plies of binding. 301 301 or 40 1 502 or 50
42、3 301 TYPE 301 LSC-2 LSC-2 EFd- 1 EFd- 1 BSc-1 10-12 8-10 8-10 8-10 8-10 10-12 B B B B B B B B B B B B 7 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-43335G UIANUFACTURING OPERATION IEQUIREMENTS Bind edges: The binding shall finish 1 f 1/8
43、 nches wide and the end of inding shall turned under in the stitching. 3. Splicing shall be accomplished 3y stitching aross the entire width 3f the binding 1/16 to 3/16 inches from edge and shall be through all superimposed plies of binding. Not more than two plies of the binding shall be permitted
44、per liner. Note: The beginning and end of the binding shall be considered one splice and shall be stitched across the entire width of the binding. Tie laces. a. Eight tie laces shall be positioned on the Binding with one located in each corner and one on each side equidistant from the corners and 1/
45、8 f 1/16 inch from the inside edge of the binding (as shown on figures 1,2, or 3). The bartack shall be through the binding. b. Fold tie laces in half and bartack across folded end to liner: spread laces so that inside edges are abutted and bartack across the width of both laces and bartack laces as
46、 indicated in figures 1, 2 and 3. STITCH TYPE 301 OR 1 /2 NCH BARTACK Bartack SEAM 4ND STITCH TYPE LSd- 1 STITCHES PER INCH 10-12 or 28 per tack 28 per bartack NEEDLE B B THREAD BOBBIN/ LOOPER B B 8 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL
47、-DTL-43335G No. - 6. 7. MANUFACTURING OPERATION REQUIREMENTS Label. The combination identification- instruction label shall be positioned on the top side of the liner in the corner indicated on figure 1,2, or 3 and stitched on all four sides not more than 3/16 inch from edges of label. Clean liners
48、a. Trim all thread ends to % inch maximum length. b. Remove all spots and stains. c. Fold and prepare for packing. STITCH TYPE 301 SEAM AND STITCH TYPE STITCHES PER INCH 8-12 NEEDLE B THREAD BOBBIN/ LOOPER B 3.6 Finished Measurements The measurements of the finished liner shall be as specified on fi
49、gure 1,2, or 3. 3.7 Workmanship. The finished liner shall conform to the quality of product established by this specification. The occurrence of defects shall not exceed the applicable acceptable quality levels. 4. QUALITY ASSURANCE PROVISIONS 4.1 Responsibility for inspection Unless otherwise specified in the contract or purchase order, the contractor is responsible for the performance of all inspection requirements (examina
