1、 -. MIL-HDBK-271 -105 53 W 7997970 O007012 2 W!-S:I Q -Q5 - o. 5- Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,- - MIL-HDBK-271 -105 53 = 7777970 0007013 L1 = MIL-HDBK-271-105 DEPARTMENT OF DEFENSE WASHINGTON 25, DC 20361 I MIL-HDBK-271-105 Aircraf
2、t Fasteners Usage and Installation Methods for MIL-S-85069 Fastener Sleeves 1. This standardization handbook was developed - by the Department of Defense in accordance with established procedure. 1985 for printing and inclusion in the. military standardization handbook series. . 2. The publication w
3、as approved on 1 December . 3. This handbook provides usage an.d installation methods for fastener sleeves. It will pro- vide valuable information and guidance to aircraft mechanics at Navy, Army and Air Force Rework Facilities. This handbook is not intended to be referenced in procurement specifica
4、tions except for information purposes, nor shall it supersede any specification requirements. 4. Every effort has been made to include the . latest information on usage and installation of fastener sleeves. Mechanics should review this handbook periodically. Users of this handbook are encouraged to
5、report any errors or recommendations to: Commanding Officer, Naval Air Engineering Center, Code 93, SESO, Lakehurst, NJ 08733. i Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-I MIL-HDBK-271 -105 53 7777770 000701Ll b MIL-HDBK-271-105 i SCO e. This
6、handbook covers the usage and in- or a washer shall be used; or the sleeve shall be flush on the backside of the stack up. The sleeves shall be used with standard They shall be The fastener sleeves shall not be used with tapered shank fasteners or blind fasteners. Interference (hole to sleeve) shall
7、 be not greater than .003“ where the material thickness is less than 1/2“. Interference shall be not greater than .0015“ where material is greater than 1/2“. Appropriate engineering approval shall be re- quired in the following applications: a. In fluid containers having no self- sealing feature (e.
8、g., fuel, oil or water tanks). b. Fatigue and fracture critica c. Where the edge distance from of the hole is less than 20. d. Where the number of enlarged 1 ocat i ons . the center noles being repaired is greater than 10% of the total number of holes in a pattern. e. Where more than three adjacent
9、holes are an 1 arnorl 4 0 b Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-HDBK-271 -105 53 = 7979970 00070LB 3 -. 1 ! i . -.- .! u MIL-HDBK-271-105 . _- - - -. - Part number example. M85069/9A P 08 L “8“ indicates no lubrication, “L“ indicates
10、cetyl alcohol. fastener shank diameter - dash no. from table. Finish - IlPl indicates cadmium plated, Type I, Class 2, “N“ indicates none. Basic specification sheet number The sleeves discussed. herein are manufactured under United States Patent Number 3835615 and 3835525. Both patents expire on 9/1
11、/91. The Government does not have a royalty-free license. Tooling procurement. The tools referenced in this handbook are available from: J. O. King, Incorporated P. O. Box 93826 711 Trabert Avenue, N.W. Atlanta, GA 30318 Custodians: Navy - AS Air Force - 11 Army - AV Review Activities: Air Force - 9
12、9 Army - AR DLA - IS Preparing Activity: Navy - AS (Project No. 53GP-0149-051 .- - Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-. _I .- . ._. MIL-HDBK-271 -105 53 M 7777770 0007OL7 5 MIL-HDBK-271-105 FIRST INCREMENT OVERSIZE - 1/64 t7 -nr -. I -In
13、 El 1m Pul eo -. m oui 1 SE 1 sg w n c E DW n Insm S-CL OS uim In vw J -am 1 vi c x UI P c1 x e tn c. c x UI UI b-. N o x x c x lm VI v c1 w x - c x ul UI m c x x c I - 3- em W m1 I1 O1 c, Pm *- aw -la arc - 1rp -. m : mo -i -h no -h mo d C, x ul N ln I x x m c x m UI c LC c x xx 5 m mm m ul ulul ul
14、 P ulul ul a3 vv ul I II I x ulo x x VIVI x -i o C 3- U mv 1- 1 P m 0 VIsm rci OX -ID rn uw - -a.ID o -I O rn-llct -4.JW-l mmmc wrra. ul1m-h 4. a o (om sa1 am I (o W a N- mc c 7r vi u7 U N o % % c x v) rn U m o % x c x vl Ln U c x x a -. . -4 O O d d. 7 u3 0 ID VI o 1 U rc O a a. A W m 43 O0 o r, m
15、4 A. 7 u3 c x ln Ln N oi I X x c x 01 vi Di w I % % c x ln vi vi m I % x -I TABLE IB. Fastener sleeve styles. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-. MI L-HDBK-27 1 - 105 SPECIFICATION SHEETS MI L-S-85069/1A Sleeves, Fastem-=, Grooved, Des
16、i gn .and Usage Limitations for 1 /64 OVERSI ZE MI L-S-85069/2A MIL-S-85069/3A MIL-S-85069/4A Sleeves, Fastener, Grooved, Protruding Head, Shear and Tension, 1 /64 Overs i ze Sleeves, Fastener, Grooved, 100“ Flush Reduced Head, Shear, 1 /64 Overs i ze Sleeves, Fastener, Grooved, 100“ Flush Head, 1/6
17、4 Oversize Sleeves, Fastener, Groove N IN P I P t - w O or c-l TABLE IV. 100“ flush reduced head, shear 1/64 oversize. (MI L-S-85069/3A) 10 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-I .i i - MIL-HDBK-271-105 GROOVED t =w D- TABLE V. 100“ flush
18、head, shear (426) 1 /64 oversize. (MIL - S 8506 9/4A) 11 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-HDBK-271 -105 53 7777770 0007025 O H - :- MI L-HDBK-27 1 - 1 O5 b1.i . I. lG: O Im m -q-T O w U VI 0- I I I li- . TABLE VI. 100“ flush full h
19、ead, tension /64 overs i ze. (MI L-S-85069/5A) 12 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-HDBK-271 -105 53 = 7777970 0007026 2 W MIL-HOBK-271-105 GROOVED O ZD Ov, .I c-. O O Co - m N O I+ O -c3 Y- q- i+ .r O 2, I c-. c-. O O O O W zm 0- -
20、I- r ID 1 w N N 03 N c-. 1 TABLE VII. Protruding head, shear and tension /32 oversize. MIL-$-85069/6AI I Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-HDBK-271 -105 53 7779770 0007027 4 MIL-HDBK-271-105 GROOVED - .I i w N O m ! _ j i c O -0 0-D
21、 OD UI w O O O -0 D- i$ O O -0 P3 - w N b- b- N vi O P v O v (23 O vi 4 O ;x, al w O o Ol- O w O O w W 1 W N N N N O * P O cn N TABLE VIII. 100“ flush reduced head, shear 1 /32 overs i ze. (MI L-S-85069/7A) 14 n i Provided by IHSNot for ResaleNo reproduction or networking permitted without license f
22、rom IHS-,-,-4 J 4 MI L -HDBK- 2 7 1 - 1 05 GROOVED I I. I +- I O -0 Dc-c TABLE IX. 100“ flush head, shear (426) 1/32 oversize. (MIL-S-85069/8A) Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-HDBK-271 -105 53 9999970 O007029 B MIL-HDBK-27 1 - 105
23、 + GRQOVED - O W O a, i nmnn w O W 03 O 1-4- *w O-D OD Ln =o D- O -0 c W Q c-. cl N ul O Q O O ro O c -. -I I+ O c-. O _I- *I- 16 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-I . MIL-HDBK-271 -105 53 7777770 0007030 4 ! MI L-HDBK-27 1 - 105 c CI1
24、IREANWC WANDLE FLUSH AGAINST COCLAa e. FIT COLUII OVER SLEEVE UNIIL CLUW WllH STEP 4ArE. F I GURE O. ADJUST BRE4i10fF MANOLE WWNWARO WllH ORIW MOlION ROr4lE UPWARD 10 COMPLETE OF SLEEVE BREAMOFF . Adjustinq grooved sleeves to length. Provided by IHSNot for ResaleNo reproduction or networking permitt
25、ed without license from IHS-,-,-NOTES I. May ala0 Oa ground on lsc sandmc. 2. Omaucr Inslam arid aut. 3. 00 not grlnd chm boctom o1 tnm stmp plata. ! I f i FIGURE 2. Grinding sleeves to proper length. Y Y I U FIGURE 3. Installing fasteners and sleeves. 18 f- Provided by IHSNot for ResaleNo reproduct
26、ion or networking permitted without license from IHS-,-,-I I 1 I MIL-HDBK-271 -105 53 W 7979770 0007032 8 W -. - MIL-HDBK-271-105 I X4 SECTION X-X . . . .-. I. _,:. . FIGURE- 4.- Flush head, grooved. 19 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,
27、-MIL-HDBK-271-105 . . ,- T1.0.08 (REF: I 7 i FIGURE 5. Protruding head, grooved. o Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-I / V 1. . MIL-HDB - - ._ . . _. I K -271 -105 53 m 9999970 000703g 1 m MIL-HDBK-271-105 NOIE 5 Dimensions are in inche
28、s. Sleeves supplied in standard lengths - adjust to required length when needed. Recommend for metal-to-metal to clearance fit of sleeve to hole. 1 /64 Overs i ze Sleeves 06-08 ungrooved last 1/4 Sleeves 10-12 ungrooved last 5/16 1 /32 Overs i ze Sleeves 06-08 ungrooved last 1/4 Sleeves 10-12 ungrooved last 5/16 Tool and part numbers referenced herein are available from: 3. O. King, Incorporated. 21 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-