1、 MIL-PRF-83536/33B 8 March 2010 SUPERSEDING MIL-PRF-83536/33A 1 March 2005 PERFORMANCE SPECIFICATION SHEET RELAYS, ELECTROMAGNETIC, ESTABLISHED RELIABILITY, 3PDT, 25 AMPERES (RESISTIVE), PERMANENT MAGNET DRIVE, HERMETICALLY SEALED, ALL WELDED, TRANSIENT SUPPRESSED DC COIL This specification is appro
2、ved for use by all Departments and Agencies of the Department of Defense. The requirements for acquiring the product described herein shall consist of this specification and MIL-PRF-83536. Raised Vertical Flange Mount (RVFM) SOLDER HOOK, SOLDER PIN, AND SOCKET PIN RELAYS FIGURE 1. Configurations and
3、 dimensions . AMSC N/A FSC 5945 INCH-POUND Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/33B 2 Horizontal Flange Mount (HFM) SOLDER HOOK AND SOLDER PIN RELAYS, TIN PLATE FINISH FIGURE 1. Configurations and dimensions - Continued. Prov
4、ided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/33B 3 FIGURE 1. Configurations and dimensions - Continued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/33B 4 Inches mm Inche
5、s mm Inches mm .001 0.03 | .218 5.54 | .625 15.88 .003 0.08 | .234 5.94 | .630 16.00 .005 0.13 | .250 6.35 | .810 20.57 .020 0.51 | .270 6.86 | .937 23.80 .040 1.02 | .300 7.62 | 1.010 25.65 .050 1.27 | .312 7.96 | 1.025 26.04 .062 1.57 | .375 9.53 | 1.062 26.98 .093 2.36 | .395 10.03 | 1.396 35.46
6、.150 3.81 | .432 10.97 | 1.406 35.71 .156 3.96 | .450 11.43 | 1.446 36.73 .172 4.37 | .600 15.24 | 1.718 43.64 NOTES: 1. Dimensions are in inches. 2. Metric equivalents are given for general information only. 3. Unless otherwise specified, tolerance is .020 (0.51 mm). 4. There shall be affixed to th
7、e relay a suitable circuit diagram that identifies each terminal location specified. 5. These relays are polarized monostable. 6. Relays must not operate or be damaged by reverse polarity. 7. Permanent magnet drive consists of a permanent magnet with its flux path switched and combined with the elec
8、tromagnet flux. 8. Applicable to horizontal flange mount only. The manufacturers PIN, circuit diagram, and military PIN shall be marked on the near side. The remaining of the nameplate data shall be marked on the far side. 9. Applicable to horizontal flange mount only. Relays shall be marked with th
9、e manufacturers name or CAGE code and date code on the top of the can. Marking shall be with the bottom of the print adjacent to the near side. 10. Socket pin terminals shall provide the operational, environmental, and interface characteristics to provide a reliable interconnect to gold-plated conta
10、cts. Socket pin terminals, except for the polarizing pin, shall be gold plated. One system for gold plating that may be used is ASTM B488, type 3, class 1.25 with a nickel underplate of 50 to 150 microinches thick. The gold plating system shall enable the product to meet the performance requirements
11、 of this specification and shall be approved by the qualifying activity. 11. Gasket shall provide a reliable seal between the relay and mating socket that will meet the environmental, operational, and interface requirements of the relay with the mating socket. The gasket shall have shore hardness 15
12、 to 35, thickness .050 .005. Gasket material according to SAE-AMS 3332 has been considered acceptable. Gaskets are not supplied with track mount relays. 12. Indicated terminals shall be identified by contrasting beads. 13. Back EMF (transient voltage): 42 V dc maximum. FIGURE 1. Configurations and d
13、imensions - Continued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/33B 5 REQUIREMENTS: Contact data: Load ratings: See table I. Intermediate current: Applicable. Mixed loads: Applicable. Low level life: Not applicable. TABLE I. Rate
14、d contact load and cycles (amperes per pole) . Type of load (high level) Life operating cycles x 10328 V dc 115 V ac 1 phase 400 Hz 115 V ac 1 phase 50/60 Hz 115/200 V ac 3 phase 400 Hz 115/200 V ac 3 phase 50/60 Hz Resistive Inductive Inductive Motor Lamp Mechanical 50 10 20 50 50 200 25 12 N/A 10
15、5 6 25 N/A 15 10 5 6 N/A N/A N/A N/A N/A N/A 25 N/A 15 10 5 6 N/A N/A N/A N/A N/A N/A Life: 50,000 cycles, unless otherwise specified (see table I). Contact voltage drop or resistance: Initial contact voltage drop: 0.150 V maximum. Rated resistive current at 6 V dc or peak ac. Relays shall not make
16、or break this load. Initial contact resistance: Not applicable. High level life (contact voltage drop): During life: 10 percent open circuit voltage maximum. After life: 0.175 V maximum. Intermediate current (contact resistance): During intermediate current: 3 ohms maximum. After intermediate curren
17、t: 0.150 ohm maximum. Contact bounce: 1.0 ms maximum Contact break bounce: 0.1 ms maximum. Contact stabilization time: Deleted. Overload current: 50 A dc, 80 A ac. Rupture current: 60 A dc, 100 A ac. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MI
18、L-PRF-83536/33B 6 Time current relay characteristics: See table II. TABLE II. Time current relay characteristics . 1/ Successive application Amperes Time 1 2 3 4 5 30 50 100 250 350 1 hour 5.0 seconds 1.2 seconds 0.2 seconds 0.1 seconds 1/ All relays shall withstand overload and fault currents. Rela
19、ys must be able to sustain five applications (make and carry only) of power concurrently on adjacent poles at each of five different current levels in the sequence listed in table II. Separate relays shall be tested at 28 V dc and 115/200 V ac, 400 Hz, 3 phase. Cooling time between successive applic
20、ations shall be 30 minutes. Tests shall be performed on both normally open and normally closed contacts. There shall be no failures or evidence of welding or sticking and relays shall pass contact voltage drop at the conclusion. Coil data 1/: See table III. Operate time: 15 ms maximum with rated coi
21、l voltage over the temperature range. Release time: 15 ms maximum from rated coil voltage over the temperature range. Duty rating: Continuous. Coil transient suppression: Applicable; 42 V dc maximum. Neutral screen: Not applicable. Dash number and general characteristics: See table III. Provided by
22、IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-TABLE III. Dash numbers and characteristics . Dash number 1/ Mount Coil data At 25C Over temperature range Maximum pickup Solder pin Solder hook Socket pin Coil voltage (V dc) 2/ Coil resistance minimum Specified p
23、ickup voltage (V dc) 3/ Specified hold voltage (V dc) 3/ Specified dropout voltage (V dc) 3/ Specified pickup voltage (V dc) 3/ Specified hold voltage (V dc) 3/ Specified dropout voltage (V dc) 3/ High temperature test Continuous current test Rated Max 001 002 003 RVFM 28 29 4/ 260 13.5 5.5 2.3 18.0
24、 7.0 1.5 19.8 22.5 004 005 - HFM 28 29 4/ 260 13.5 5.5 2.3 18.0 7.0 1.5 19.8 22.5 1/ The suffix letter L, M, P, or R to designate the applicable failure rate level shall be added to the applicable dash number. Failure rate levels (percent per 10,000 cycles): L, 3.0; M, 1.0; P, 0.1; R, 0.01. Examples
25、: 001L, 002R. 2/ CAUTION: The use of any coil voltages less than the rated coil voltage will compromise the operation of the relay. 3/ Pickup, hold, and dropout voltages are shown for test purposes only and are not to be used as design criteria. 4/ When maximum ambient temperature does not exceed +8
26、5C, the maximum coil voltage shall be 32 V dc. MIL-PRF-83536/33B 7 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/33B 8 Electrical data: Insulation resistance: Initial: 100 megohms minimum at 500 V dc. After life or environmental tests
27、: 50 megohms minimum at 500 V dc. Dielectric withstanding voltage: 2/ Coil to Case | All other points Sea level: | Initial: 1,000 | 1,250 After life: 1,000 | 1,000 Altitude: | At 300,000 feet: 500 | 500 Environmental characteristics: Temperature range: -70C to +125C. Maximum altitude rating: 300,000
28、 feet. Shock (specified pulse): Applicable: Method 213, MIL-STD-202, test condition C, 200 gs for 6 ms 1 ms, except horizontal flange mount peak g value shall be 100 gs for 6 ms 1 ms. Contact chatter shall not exceed 10 microseconds maximum for closed contacts and 1 microsecond maximum closure for o
29、pen contacts. Vibration (sinusoidal): Applicable: Method 204, MIL-STD-202, 30 gs, except frequency range shall be 10 Hz to 3,000 Hz. Horizontal flange mount shall be 20 gs, 57 Hz to 3,000 Hz. Contact chatter shall not exceed 10 microseconds maximum for closed contacts and 1 microsecond maximum closu
30、re for open contacts. Vibration (random): Applicable to qualification and group C inspection. Test in accordance with method 214, MIL-STD-202, test condition IG ( 0.4 g 2 / Hz, 50 Hz to 2,000 Hz ); for horizontal flange mount, test condition IE ( 0.2 g 2 / Hz ) shall be used. Contact chatter shall n
31、ot exceed 10 microseconds maximum for closed contacts and 1 microsecond maximum closure for open contacts. Acceleration: Applicable, except 15 gs. Physical data: Dimensions and configurations: See figure 1. Weight: 0.18 pound maximum (82 grams). 2/ Dielectric may be improved by suitable insulation o
32、f terminals and wiring after installation. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/33B 9 Terminal strength: Solder hook terminals: Pull force: 10 pounds 1.0 pound. Bend: Not applicable to leads .047 diameter (1.19 mm) and larger
33、. Twist: Not applicable. Solder pin terminals: Pull force: For .062 diameter terminals: 10 pounds 1.0 pound. Bend: Not applicable to leads .047 diameter (1.19 mm) and larger. Twist: Not applicable. Socket pin terminals: Pull force: For .062 diameter terminals: 10 pounds 1.0 pound. Bend: Not applicab
34、le to leads .047 diameter (1.19 mm) and larger. Twist: Not applicable. Terminal solderability: Applicable to solder pin and solder hook terminals only. Seal: Hermetic. Marking: Applicable. Part or Identifying Number (PIN): M83536/33 (plus a dash number from table III and a suffix letter designating
35、failure rate level). Qualification inspection: Qualification inspection and sample size: See MIL-PRF-83536. Qualification inspection (reduced testing) (sample size - 2 units each coil voltage and 1 unsealed unit). See table IV. If the relay produced for MIL-PRF-83536/32 is similar in construction an
36、d design except for the suppression network to the relays produced for the MIL-PRF-83536/33, then reduced testing for qualification of MIL-PRF-83536/32 relays may be performed concurrent with or subsequent to successful qualification of MIL-PRF-83536/33 relays. For reduced testing see table IV. TABL
37、E IV. Qualification inspection (reduced testing) . Inspection 2 units each coil voltage Group Q1 of qualification inspection table 1 unsealed sample unit for internal inspection Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/33B 10 Sup
38、ersession data: See table V. TABLE V. Supersession data. Superseded PIN MS27743- Replacement PIN M83536/33- 32, 34 22, 16 18, 24 33, 35 23, 17 001 002 003 004 005 Referenced documents. In addition to MIL-PRF-83536, this document references the following: MIL-STD-202 MIL-PRF-83536/32 ASTM-B488 SAE-AM
39、S3332 Changes from previous issue: The margins of this specification are marked with vertical lines to indicate where changes from the previous issue were made. This was done as a convenience only and the Government assumes no liability whatsoever for any inaccuracies in these notations. Bidders and
40、 contractors are cautioned to evaluate the requirements of this document based on the entire content irrespective of the marginal notations and relationship to the last previous issue. Custodians: Preparing activity: Army - CR DLA - CC Navy - EC Air Force 85 DLA - CC Review activities: Air Force - 9
41、9 (Project 5945-2010-019) NOTE: The activities listed above were interested in this document as of the date of this document. Since organizations and responsibilities can change, you should verify the currency and information above sing the ASSIST Online database at https:/assist.daps.dla.mil. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-
