1、AMSC N/A FSC 5945 INCH-POUND MIL-PRF-83536/7B 10 June 2013 SUPERSEDING MIL-PRF-83536/7A 10 September 2000 PERFORMANCE SPECIFICATION SHEET RELAYS, ELECTROMAGNETIC, ESTABLISHED RELIABILITY, 4PDT, LOW LEVEL TO 5 AMPERES, PERMANENT MAGNET DRIVE, MAGNETIC LATCH, HERMETICALLY SEALED, ALL WELDED, DC COILS
2、Inactive for new design after 10 June 2013. No superseding document. This specification is approved for use by all Departments and Agencies of the Department of Defense. The requirements for acquiring the product described herein shall consist of this specification sheet and MIL-PRF-83536. FIGURE 1.
3、 Dimensions and configurations. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/7B 2 FIGURE 1. Dimensions and configurations - Continued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-
4、MIL-PRF-83536/7B 3 FIGURE 1. Dimensions and configurations - Continued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/7B 4 FIGURE 1. Dimensions and configurations - Continued. Provided by IHSNot for ResaleNo reproduction or networking
5、 permitted without license from IHS-,-,-MIL-PRF-83536/7B 5 FIGURE 1. Dimensions and configurations - Continued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/7B 6 Inches mm Inches mm Inches mm .001 0.03 .140 3.56 .500 12.70 .002 0.05
6、.141 3.58 .600 15.24 .003 0.08 .150 3.81 .640 16.26 .025 0.64 .156 3.96 .712 18.08 .031 0.79 .170 4.32 .810 20.57 .040 1.02 .200 5.08 .850 21.59 .050 1.27 .210 5.33 1.062 26.97 .075 1.91 .250 6.35 1.070 27.18 .133 3.38 .405 10.29 1.078 27.38 .110 2.79 .425 10.80 1.280 32.51 NOTES: 1. Dimensions are
7、in inches. 2. Metric equivalents are given for general information only. 3. Unless otherwise specified, tolerance is .010 (0.25mm). 4. There shall be affixed to the relay a suitable legible circuit diagram that identifies each terminal location specified. 5. These relays are polarized monostable. 6.
8、 This relay shall not operate or be damaged by reverse polarity. 7. Permanent magnet drive consists of a permanent magnet with its flux path switched and combined with the electro-magnet flux. 8. Applicable to horizontal flange mount only. The circuit diagram, manufacturers PIN, and the military PIN
9、 shall be marked on the near side. The remaining portion of the nameplate data shall be marked on the far side. 9. Applicable to horizontal flange mount only. Relays shall be marked with the manufacturers name or CAGE code, and date code. Marking shall be with the bottom of the print adjacent to the
10、 near side. 10. Socket pin terminals shall provide the operational, environmental, and interface characteristics to provide a reliable interconnect to gold-plated contacts. Terminals, except the polarizing pin, shall be gold plated. One system for gold plating that may be used is ASTM B488, type 3,
11、class 1.25 with a nickel underplate of 50 to 150 microinches thick. The gold plating system shall enable the product to meet the performance requirements of this specification and shall be approved by the qualifying activity. 11. Gasket shall provide a reliable seal between the relay and mating sock
12、et that will meet the environmental, operational, and interface requirements of the relay with the mating socket. The gasket shall have shore hardness 15 to 35, thickness .050 .005. Gasket material according to SAE-AMS3332 has been considered acceptable. 12. Indicated terminal shall be identified by
13、 a contrasting bead. 13. Plane of critical motion for vibration and shock is Y-axis. FIGURE 1. Dimensions and configurations Continued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/7B 7 REQUIREMENTS: Contact data: Load ratings: See t
14、able I. Low level: 10 to 50 A at 10 to 50 mV dc or peak ac. Intermediate current: Applicable. Mixed loads: Applicable. TABLE I. Rated contact load and cycles (amperes per pole). Type of load (high level) Cycles x 103 28 V dc 115 V ac 1 phase 400 Hz 115/200 V ac 3 phase 400 Hz Resistive 100 5 5 5 Ind
15、uctive 20 3 5 5 Motor 100 2 3 3 Lamp 100 1 N/A N/A Life: 100,000 cycles, unless otherwise specified (see table I). Contact voltage drop and resistance: Initial contact voltage drop: 0.100 volt maximum. Rated resistive current at 6 V dc or peak ac. Relays shall not make or break this load. Initial co
16、ntact resistance: 0.050 ohm maximum. 50 mA max at 6 V dc or peak ac. High level life (contact voltage drop): During life: 10 percent open circuit voltage maximum. After life: 0.125 volt maximum. Intermediate current (contact resistance): During intermediate current: 3 ohms maximum. After intermediat
17、e current: 0.150 ohm maximum. Low level (contact resistance): During low level: 100 ohms maximum. After low level: 0.150 ohm maximum at 100 mA and 28 V dc. Contact bounce: 1.0 millisecond maximum. Contact stabilization time: 2.5 milliseconds maximum. Break bounce (normally open contacts): 0.1 millis
18、econd maximum. Overload current: 20 amperes dc, 30 amperes ac. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/7B 8 Rupture current: 25 amperes dc, 40 amperes ac. Time current relay characteristics: See table II. TABLE II. Time current
19、relay characteristics. 1/ Successive application Amperes Time 1 10 1 hour2 15 20 seconds3 37.5 2 seconds4 75 .53 second 1/ All relays shall withstand overload and fault currents. Relays must be able to sustain five applications (make and carry only) of power concurrently on adjacent poles at each of
20、 four different current levels in the sequence listed in table II. Separate relays shall be tested at 28 V dc and 115/200 V ac, 400 Hz 3-phase. Cooling time between successive applications shall be 30 minutes. Tests shall be performed on both normally open and normally closed contacts. There shall b
21、e no failures or evidence of welding or sticking and relays shall pass contact voltage drop at the conclusion. Coil data 1/: See table III. Operate time: 6 milliseconds maximum at rated coil voltage at 25C. 7 milliseconds maximum at rated coil voltage over the temperature range. Duty rating: Continu
22、ous. Coil transient suppression: Not applicable. Neutral screen: Applicable. Electrical data: Insulation resistance: Initial: 100 megohms at 500 V dc. After life or environmental tests: 50 megohms at 500 V dc. 1/ CAUTION: Due to possible interaction of relay magnetic fields, the following spacing re
23、quirements, as a minimum, shall be considered in dense packaging situations: a. Row to row assisting fields: .125 (3.18 mm). b. Row to row opposing fields: .1875 (4.763 mm). c. Side to side alternating fields: .0625 (1.588 mm). d. Side to side like fields: .125 (3.18 mm) Provided by IHSNot for Resal
24、eNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/7B 9 TABLE III. Dash numbers and characteristics. 1/ Dash number 2/ Coil data Solderpin Solder hook Socketpin Mount At 25C Over temper-ature voltage Maximum pickup voltage Coil voltage (V dc) 3/ Coil resist-ance (ohm
25、s) minimum Specified latch/ reset voltage (V dc) 4/ Specified latch/ reset voltage (V dc) 4/ High temper-ature test Contin-uous current test Rated Max 001 002 003 No mount 6 7.3 33 3.2 4.5 5.0 5.7 004 005 006 RVFM 6 7.3 33 3.2 4.5 5.0 5.7 007 008 - HFM 6 7.3 33 3.2 4.5 5.0 5.7 009 010 011 No mount 1
26、2 14.5 130 6.5 9.0 9.9 11.25 012 013 014 RVFM 12 14.5 130 6.5 9.0 9.9 11.25 015 016 - HFM 12 14.5 130 6.5 9.0 9.9 11.25 017 018 019 No mount 28 29 5/ 540 14.5 18.0 19.8 22.5 020 021 022 RVFM 28 29 5/ 540 14.5 18.0 19.8 22.5 023 024 - HFM 28 29 5/ 540 14.5 18.0 19.8 22.5 025 026 027 No mount 48 50 16
27、00 24.0 36.0 40.0 44.0 028 029 030 RVFM 48 50 1600 24.0 36.0 40.0 44.0 031 032 - HFM 48 50 1600 24.0 36.0 40.0 44.0 1/ Each relay possesses high level and low level capabilities. However, relays previously tested or used above 10 mA resistive at 6 V dc maximum or peak ac open circuits are not recomm
28、ended for subsequent use in low level applications. 2/ The suffix letter L, M, P, or R to designate the applicable failure rate level shall be added to the applicable listed dash number. Failure rate level (percent per 10,000 cycles): L, 3.0; M, 1.0; P, 0.1; R, 0.01. Example: 001L, 002R. 3/ CAUTION:
29、 The use of any coil voltages less than the rated coil voltage will compromise the operation of the relay. 4/ Pickup, voltage as shown is for test purposes only and is not to be used for design criteria. 5/ When maximum ambient temperature does not exceed +85C, the maximum coil voltage shall be 32 V
30、 dc. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/7B 10 Dielectric withstanding voltage 2/: Sea level: Coil to case Coil to coil All other points Initial: 500 500 1000 After life: 350 350 750 Altitude: At 80,000 feet: 200 200 250 At
31、300,000 feet: 375 375 500 Environmental characteristics: Temperature range: -70C to +125C. Maximum altitude rating: 300,000 feet. Shock (specified pulse): Applicable, MIL-STD-202, method 213, test condition C, 200 gs for 6 1 ms, except horizontal flange mount peak g value shall be 100 gs for 6 1 ms.
32、 Contact chatter shall not exceed 10 microseconds maximum for closed contacts and 1 microsecond maximum closure for open contacts. Vibration (sinusoidal): Applicable, MIL-STD-202, method 204, 30 gs except frequency range shall be 70 to 3,000 Hz. Horizontal flange mount shall be 20 gs, 57 to 3,000 Hz
33、. Contact chatter shall not exceed 10 microseconds maximum for closed contacts and 1 microsecond maximum closure for open contacts. Vibration (random): Applicable to qualification and group C inspection. Test in accordance with MIL-STD-202, method 214, test condition IG (0.4 g2/Hz, 50 to 2000 Hz), f
34、or horizontal flange mount test condition IE (0.2 g2/Hz). Contact chatter shall not exceed 10 microseconds maximum for closed contacts and 1 microsecond maximum closure for open contacts. Acceleration: Applicable, except 15 gs. Physical data: Dimensions and configurations: See figure 1. Weight: 0.06
35、4 pound (29.1 grams). Terminal strength: Solder hook terminals: Pull force: 5 pounds 0.5 pound. Bend: Applicable. Twist: Not applicable. Solder pin terminals: Pull force: For .040 diameter terminals: 5 pounds 0.5 pound. For .050 diameter terminals: 10 pounds 0.5 pound (applicable to polarizing pin o
36、nly). 2/ Dielectric may be improved by suitable insulation of terminals and wiring after installation. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/7B 11 Bend: Applicable. Twist: Not applicable. Socket pin terminals: Pull force: For
37、.040 diameter terminals: 5 pounds 0.5 pound. For .050 diameter terminals: 10 pounds 0.5 pound (applicable to polarizing pin only). Bend: Applicable. Twist: Not applicable. Terminal solderability: Applicable to solder pin and solder hook terminals only. Seal: Hermetic. Marking: Applicable. Part or Id
38、entifying Number (PIN): M83536/7 (dash number from table III and suffix letter designating failure rate level). PIN is a new term encompassing previous terms used in specifications such as part number, type designator, and identification number. Qualification inspection: Qualification inspection and
39、 sample size: See table IV. TABLE IV. Qualification inspection and sample size. 1/ Single submission Group submission 18 units plus 1 open unit for level L at C = 0 2/ M83536/7-022 18 units plus 1 open unit for level L at C = 0 2/ 33 units plus 1 open unit for level M at C = 0 2/ M83536/7-022 33 uni
40、ts plus 1 open unit for level M at C = 0 2/ Qualification inspection as applicable M83536/7-022 Qualification inspection as applicable M83536/7018 2 units, qualification M83536/7-023 inspection table, group II, shock, vibration, acceleration, terminal strength, and seal M83536/7-002 2 units, qualifi
41、cation M83536/7-014 inspection table, M83536/7-031 group II 1/ For retention of qualification or extension of qualification to lower failure rate levels, all life test data accumulated on MIL-PRF-83536/8 may be used in addition to MIL-PRF-83536/7 data. Prior to performance of retention of qualificat
42、ion testing, the relay manufacturer shall preselect the sampling plan. 2/ The number of units required for qualification testing shall be increased as required in group V, table II of MIL-PRF-83536, if the contractor elects to test the number of units permitting one or more failures. Prior to perfor
43、mance of qualification testing, the relay manufacturer shall preselect the sampling plan. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/7B 12 Qualification inspection (reduced testing) (sample size - 2 units each coil voltage and 1 un
44、sealed unit). See table V. If the relays produced for MIL-PRF-83536/7 are similar in construction and design except for the suppression network to the relays produced for MIL-PRF-83536/8 then reduced testing for qualification of MIL-PRF-83536/7 relays may be performed concurrent with or subsequent t
45、o successful qualification of MIL-PRF-83536/8 relays. For reduced testing see table V. TABLE V. Qualification inspection (reduced testing). Inspection 2 units each coil voltage Group II of qualification inspection table 1 unsealed sample unit for internal inspection Supersession data: See table VI.
46、TABLE VI. Supersession data. Superseded PIN M6106/39- Replacement PIN M83536/7- 001 021002 022003 020 004 024005 017006 023 Changes from previous issue. The margins of this specification are marked with vertical lines to indicate where changes from the previous issue were made. This was done as a co
47、nvenience only and the Government assumes no liability whatsoever for any inaccuracies in these notations. Bidders and contractors are cautioned to evaluate the requirements of this document based on the entire content irrespective of the marginal notations and relationship to the last previous issu
48、e. Referenced documents. In addition to MIL-PRF-83536, this document references the following: ASTM B488 SAE-AMS3332 MIL-STD-202 MIL-PRF-83536/8 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/7B 13 Custodians: Preparing activity: Army CR DLA - CC Navy - EC Air Force 85 (Project 5945-2013-028) DLA - CC Review activity: Air Force - 99 NOTE: The activities listed above were interested in this document as of the date of this
