1、 MIL-T-83507 18 Mar 1977 MILITARY SPEC IF KAT ION TOOL KITS, ELECTRICAL CONNECTORS, COW4CTS, AND CONNECTOR AND CABLE ACCESSORIES GENERAL SPECIFICATION FOR This specification is approved for use by all Depart- ments and Agencies of the Department of Defense. 1. SCOPE 1.1 Scope. This specification cov
2、ers the general requirements for tool kits used for repair and maintenance of electrical connectors, contacts, and connector and cable accessories (see 6.1). 2. APPLICABLE DOGUMENTS 2.1 Issues of documents. The following documents of the issue in effect on date of invitation for bids ox request for
3、proposal form a part of this specification to the extent specifieci herein. SPECIFICATIONS FEDERAL WM-A-121 - Adhesive, Bonding Vulcanized Synthetic Rubber to Steel. W-A-130 - Adhesive, Contact. M-A-132 - Adhesive, Heat Resistant, Airframe Structural, Metal to Metal. M4Q-A-134 - Adhesive, Epoxy Resi
4、n, Metal to Metal, Structural Bonding. PPP-C-1752 - Cushioning Material, Packaging, Uncellular Polyethylene Foam, Flexible. MILITARY MIL-(2-4150 - MIL-P-19834 - MIL-C-22520 - MIL-T-49542 - MIL-F-81334 - MIL-1-81969 - MIL-T-83508 - MIL-T-83507/6 - Case, Transit and Storage, Waterproof And Water-Vapor
5、proof. Plates, Identification or Instruction, Metal Foil, Adhesive Backed, General Specification for. Crimping Tools, Terminal, Hand or Power Actuated, Wire Termination, and Tool Kit, General Specification for. Tool Sets, Shop Sets, and Kits (Hardware, Installation, Maintenance, Modification, and To
6、ol), Packaging of, Foam, Plastic, Flexible, Open Cell, Polyester Type Polyurethane. Installing and Removal Tools, General Specification for, Tools, Solderlesc Wrap, Hand or Power Actuated, Wire Termina- t ion. Tool Kits, Electrical Connectors, Contacts, and Connector and Cable Accessories, Pneumatic
7、. Connector Electrical Contact, . * Beneficial comments (recommendations, additions, deletions) and any pertinent data which may be of use in improving this document should be addressed to: Engineering and Technical Support Division (AFLC/LOIE), Wright-Patterson AFB, Dayton, OH 45433, by using the s
8、elf-addressed Standardization Document Improve- ment Proposal (DD Form 1426) appearing at the end of this document or by letter. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-T-83507 5L 9999906 0370073 3 W MIL-T-83507 STANDARDS /- FEDERAL FED-S
9、TD-595 - Colors. MI LI TARY MIL-STD-105 MIL-STD-108 MIL-STD-130 - Identification Marking of US Military Property. MIL-STD-202 MIL-STD-454 MIL-STD-810 - Environmental Test Methods. (Copies of specifications, standards, drawings and publications required by contrac- - Sampling Procedures and Tables fo
10、r Inspection by Attributes. - Definitions of and Basic Requirements for Enclosures for Electricn - Test Methods for Electronic and Electrical Component Parts. - Standard General Requirements for Electrical Equipment. and Electronic Equipment. tors in connection with specific procurement functions sh
11、ould be obtained from the procuring activity or as directed by the contracting officer.) 3, REQUIREMENTS 3.1 Specification sheets. The individual item requirements shall be as specified herein and in accordance with the applicable specification sheets. conflict between requirements of this specifica
12、tion and the specification sheet, the latter shall govern. In the event of 3.2 Qualification. Tool kits and contents therein furnished under this specifica- tion shall be products which are qualified for listing on the applicable qualified products list at the time set for opening of bids (see 4.5 a
13、nd 6.3). 3.3 Materials. Materials shall be as specified herein. However, when a definite material is not specified, a material shall be used which will enable the tool kits to meet the performance requirements of this specification and the applicable specification sheet. Acceptance or approval of an
14、y constituent material shall not be construed as a guaranty of the acceptance of the finished product. 3.3.1 m. Unless otherwise specified (see 3.1), case shall be of the following catagories: 3.3.1.1 Category 1. Ruggedized case shall meet the following requirements of MIL-C-4150; 1.2-Type 1, Style
15、2, class A; 3.2, 3.2.1, 3.2.2, 3.2.2.1, 3.2.3, 3.2.4, 3.3, 3.3.1, 3.4, 3.4.1, 3.4.2, 3.4.3, 3.4.4, 3.5, 3.5.2, 3.5.4, 3.5.5, 3.5.6, 3.5.7, 3.6; 3.7, 3.8, 3.9.2, 3.10, 4.4.2.1, 4.5.2, 4.5.2.1, 4.5.2.2, 4.5.2.3, 4.5.2.4, 4.5.2.5, 4.5.3, 4.5.3.1, 4.5.3.3, 4.5.3.4 and 4.5.3.5. MIL-STD-810; methods 500.1
16、, 501.1 procedure II, 502.1, 505.1 procedure II, 506.1, 507.1 procedure II, 508.1, 509.1, 510.1, 512.1 procedure I, 514.1 procedure XI, 516.2 procedure II, except drop shall be on top and bottom only, unless otherwise specified. 3.3.1.2 Category 2. Environmental case shall meet the following require
17、ments of 3.3.1.3 Category 3. Nonenvironmental case shall meet the best commercial practice (see 3.1). 3.3.2 Adhesives. Unless otherwise specified (see 3.1), adhesive shall be in accordance with ME.IM-A-121, MMM-A-130, MMM-A-132, or MMM-A-134. - - - - 2 Provided by IHSNot for ResaleNo reproduction or
18、 networking permitted without license from IHS-,-,-MIL-T-83507 51 9779706 0370072 5 - Mi L- O 3 5 O 7 - - 3.3.3 Cushioning material. Unless otherwise specified (see 3.1), cushioning mate- rial shall be in accordance with PPP-C-1752 or MIL-F-81334. 3.3.4 Dissimilar metals. When dissimilar metals are
19、employed in intimate contact with each other, suitable protection against electrolytic corrosion shall be provided as specified in requirement 16 of MIL-STD-454. 3.4 Design and construction. Tool kits shall be of the design, construction, and physical dimensions specified (see 3.1). 3.4.1 g. Cases,
20、metal or fiberglass shall be designed as specified (see 3.1). 3.4.2 Coor. The tool kit colr shall be in accordance with FED-STD-595. 3.4.3 Installing and removal tools. Unless otherwise specified (see 3.1), all installing and removal tools shall be in accordance wizh MIL-i-81969 or approved equivale
21、nt. specified (see 3.1), all crimping tools, dies,turrets, positioners, and gages shall be in accordance with MIL-C-22520 or approved equivalent. 3.4.4 Crimping tools, dies, turret, positioners, and gages. Unless otherwise 3.4.5 Heat gun, air/nitrogen. Unless otherwise specified (see 3.1), heat gun
22、air/nitrogen shall be in accordance with MIL-T-83507/6. 3.4.6 Tools, solderless wrap. Unless otherwise specified (see 3.1), solderless wrap tools shall be in accordance with MIL-T-83508 or approved equivalent. 3.5 Case waterproof (fiberglass only) (when specified see 3.1). When the case is tested as
23、 specified in 4.7.2, there shall be no evidence of water/moisture accumulation inside- the case. 3.6 Humidity (steady state). When the tool kit with contents is tested as specifi- ed in 4.7.3, there shall be no damage to any tools contained in the tool kit (see 3.1). When the tool kit with contents
24、is tested as specified 3.7 Salt spray (corrosion). in 4.7.4, there shall be no evidence of corrosion that could impair the operation of the tools. 3.8 Shock (specified pulse)(when specified see 3.1). When the tool kit with contents is tested as specified in 4.7.5, there shall be no damage to either
25、the case or the tools. 3.9 Marking. All marking shall be in accordance with MIL-STD-130 and shall be permanent and legible. 3.9.1 Nameplates. Nameplates on tool cases shall be marked with information as The plates shall be 0.003 to 0.005 inch thick aluminum foil in specified (see 3.1). accordance wi
26、th MIL-P-19834 and shall be permanently mounted. on a light background. Marking shall be black 3.9.2 Content charts and instruction sheets. Content charts and instruction sheets shall be white vinyl 0.020 inch thick or approved equivalent with black lettering. The lettering shall be protected with a
27、 transparent coating. 3.10 Workmanship. The tool cases and tools contained therein shall have no sharp edges, burrs, or other features which are potential personal hazards to the operator during normal usage. 3 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from
28、 IHS-,-,-_- - -_I MIL-T-43507 51 77777060370073 7 H MIL-T-83507 4. QUALITY ASSURANCE PROVISIONS 41 Responsibility for inspection. Unless otherwise specified in the contract, the contractor is responsible for the performance of all inspection requirements as specified herein. use his own or any other
29、 facilities suitable for the performance of the inspection requirements specified herein, unless disapproved by the Government. reserves the right to perform any of the inspections set forth in the specification where such inspections are deemed necessary to assure supplies and services conform to p
30、rescribed aequirements. inspection facilities shall be of sufficient accuracy, quality, and quantity to permit performance of the required inspection. Except as otherwise specified in the contract, the contractor may The Government 4.1.1 Test equipment and inspection facilities. Test and measuring e
31、quipment and 4.2 Classification of inspection. The inspection of the tool kit shall be classi- fied as follows: a. Materials inspection (see 4.3). b. Qualificatcon inspection (see 4.5). c. Quality conformance inspection (see 4.6). 4.3 Materials inspection. Materials inspection shall consist of certi
32、fication supported by verifying data that the materials, as specified herein and on the specifi- cation sheet (see 3,1), used in fabricating the tool kits, are in accordance with the applicable referenced specifications or requirements prior to such fabrication. shall be perf0rmed.h accordance with
33、the test conditions specified in the “GENERAL 4.4 Inspection conditions. Unless otherwise specified herein, all inspections REQUIREMENTS” of MIL-STD-202. 4.5 Qualification inspection. Qualification inspection shall be performed at a laboratory acceptable to the Government on the sample unit produced
34、 with equipment and procedures normally used in production. 4.5.1 Sample size. 4.5.2 Inspection routine, One tool kit with contents shall be subjected to qualification The sample shall be subjected to the inspections speci- inspection. fied in table I, in the order shown. TABLE I. Qualification insp
35、ection. Inspection Requirement Test method paragraph paragraph Visual and mechanical examination- - - - 3.1, 3.3, 3.4, 4.7.1 3.9, and 3.10 Case waterproof (when specified) - - - - 3.5 4.7.2 Humidity (steady state)- - - - - - - - - 3.6 4.7.3 Salt spray (corrosion) - - - - - - - - - 3.7 4.7.4 I Shock
36、lspecified pulse) (when specified) I 3.8 I 4.7.5 4 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-T-3507 51 7777906 0370074 7 - - MIL-T-83507 4.5.3 Failures, One failure shall be cause for refusal to grant qualification. 4.5.4 Retention of quali
37、fication. TQ retain qualification, the contractor shall forward a report at 12-nionth intervals to the qualifying activity. activity shall establish the initial reporting date. The qualifying The report shall consist of: a. A summary of the results of the tests performed for inspection of product or
38、 delivery, graup A, indicating as a minimum the number of lots that haue passed and the number that have failed. results of tests of all reworked lots shall be identified and accounted for. A certification shall be submitted certifying that the company still has the capabilities and facilities neces
39、sary to produce the item as qualified. process or material change, the manufacturer may be required, at the discretion of the qualifying activity, to submit a representa- tive product to testing in accordance with the qualification inspection requirements. The b. If during the reporting periods ther
40、e has been a Failure to submit the report within 30 days after the end of each 12-month period may result in loss of qualification for the product. In addition to the periodic submission of inspection data, the contractor shall immediately notify the qualify- ing activity at any time during the 12-m
41、onth period that the inspection data indi- cates failure of the qualified product to meet the requirements of this specification. In the event that no production occurred during the reporting period, a report shall be submitted certifying that the company still has the capabilities and facilities ne
42、cessary to produce the item* has been no production, the manusacturer may be required, at the discretion of the qualieying activity, to submit a representative product from each group to testing in accordance with the qualification inspection requirements. If during three consecutive reporting perio
43、ds there 4.6 Quality conformance inspection. 4.6.1 Inspection of product for delivery. Inspection of product for delivery shall consist of group A inspection. 4.6.1.1 Inspection lot. An inspection lot shall consist of a11 tool kits covered by a single specification sheet, produced under essentially
44、the same conditions, and offered for inspection at one time. 4.6.1.2 Group A inspection. specified in table II, in the order shown. Group A inspection shall consist of the examination TABLE II. Group A inspecion. Requirement- Test method - (percent defective). paragraph paragraph Major r Minor I 3.1
45、, 3.3 4.7.1 0.65 - - 3.1, 3.3 4.7.1 1.5 3.9 4.7.1 - 2.5 3.10 4,7.1 1.0 - 4.6.1.2.1 Sampling plan. Statistical sampling and inspection shall be in accor- . dance with MIL-STQ-IO5 for general inspection leve1 II. level (AQL) shall be as specified in table II. as defined in MIL-STD-105, The acceptable
46、quality Major and minor defects shall be 5 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-T-83507 51 9999906 0370075 O W MIL-T-8350/ 4.6.1.2.2 Rejected lots. If an inspection lot is rejected, the contractor may rework it to correct the defects,
47、or screen out the defective units, and resubmit for reinspection. Resubmitted lots shall be inspected using tightened inspection. Such lots shall be separate from new lots, and shall be clearly identified as reinspected lots. 4.6.1.2.3 Disposition of group A sample. The tool kit which has passed gro
48、up A inspection may be delivered on the contract if the lot is accepted and the sample unit is still within specified tolerances. 4.6.2 Inspection of packaging. Packaging inspection shall be in accordance with MIL-T-45542. 4.7 Methods of .examination and test. 4.7.1 Visual and mechanical examination
49、. The tool kit and contents shall be exam- ined to verify that the design, construction, physical dimensions, markings, and work- manship are in accordance with applicable requirements (see 3.1, 3.3, 3.4, 3.9, and 3.10). 4.7.2 Case waterproof (fiberglass only) (when specified see S.l)(see 3.5). Fiberglass cases shall be tested in accordance with table III of MILrSTD-108, water- tight enclosure. 4.7.3 Humidity (steady state) (see 3.6). The tool k
