DLA SMD-5962-94569 REV C-2013 MICROCIRCUIT HYBRID LINEAR 5 VOLT SINGLE CHANNEL DC DC CONVERTER.pdf

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1、 REVISIONS LTR DESCRIPTION DATE (YR-MO-DA) APPROVED A Drawing updated to reflect current requirements. -sld 04-02-23 Raymond Monnin B Added footnote 1 to table II, under group C end-point electricals. Updated drawing paragraphs. -sld 09-11-02 Charles F. Saffle C Corrected dimensions for symbols D, D

2、2, and L1 for case outline U. Corrected dimensions for symbols D2, L, and L1 for case outline X. Corrected dimensions for symbols D, L, and L1 for case outline Y. Corrected dimensions for symbols D, D2, and L1 for case outline Z. Updated drawing paragraphs. -sld 13-03-05 Charles F. Saffle REV SHEET

3、REV SHEET REV STATUS REV C C C C C C C C C C C C C C OF SHEETS SHEET 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PMIC N/A PREPARED BY Steve Duncan DLA LAND AND MARITIME COLUMBUS, OHIO 43218-3990 http:/www.landandmaritime.dla.mil/ STANDARD MICROCIRCUIT DRAWING CHECKED BY Michael C. Jones THIS DRAWING IS AVAILAB

4、LE FOR USE BY ALL DEPARTMENTS AND AGENCIES OF THE DEPARTMENT OF DEFENSE APPROVED BY Kendall A. Cottongim MICROCIRCUIT, HYBRID, LINEAR, 5 VOLT, SINGLE CHANNEL, DC/DC CONVERTER DRAWING APPROVAL DATE 98-11-16 AMSC N/A REVISION LEVEL C SIZE A CAGE CODE 67268 5962-94569 SHEET 1 OF 14 DSCC FORM 2233 APR 9

5、7 5962-E163-13 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-STANDARD MICROCIRCUIT DRAWING SIZE A 5962-94569 DLA LAND AND MARITIME COLUMBUS, OHIO 43218-3990 REVISION LEVEL C SHEET 2 DSCC FORM 2234 APR 97 1. SCOPE 1.1 Scope. This drawing documents f

6、ive product assurance classes as defined in paragraph 1.2.3 and MIL-PRF-38534. A choice of case outlines and lead finishes which are available and are reflected in the Part or Identifying Number (PIN). When available, a choice of radiation hardness assurance levels are reflected in the PIN. 1.2 PIN.

7、 The PIN shall be as shown in the following example: 5962 - 94569 01 H X X Federal RHA Device Device Case Lead stock class designator type class outline finish designator (see 1.2.1) (see 1.2.2) designator (see 1.2.4) (see 1.2.5) / (see 1.2.3) / Drawing number 1.2.1 Radiation hardness assurance (RHA

8、) designator. RHA marked devices shall meet the MIL-PRF-38534 specified RHA levels and shall be marked with the appropriate RHA designator. A dash (-) indicates a non-RHA device. 1.2.2 Device type(s). The device type(s) identify the circuit function as follows: Device type Generic number Circuit fun

9、ction 01 AFL27005S/CH DC/DC converter, 80 W, 5 V output 1.2.3 Device class designator. This device class designator shall be a single letter identifying the product assurance level. All levels are defined by the requirements of MIL-PRF-38534 and require QML Certification as well as qualification (Cl

10、ass H, K, and E) or QML Listing (Class G and D). The product assurance levels are as follows: Device class Device performance documentation K Highest reliability class available. This level is intended for use in space applications. H Standard military quality class level. This level is intended for

11、 use in applications where non-space high reliability devices are required. G Reduced testing version of the standard military quality class. This level uses the Class H screening and In-Process Inspections with a possible limited temperature range, manufacturer specified incoming flow, and the manu

12、facturer guarantees (but may not test) periodic and conformance inspections (Group A, B, C and D). E Designates devices which are based upon one of the other classes (K, H, or G) with exception(s) taken to the requirements of that class. These exception(s) must be specified in the device acquisition

13、 document; therefore the acquisition document should be reviewed to ensure that the exception(s) taken will not adversely affect system performance. D Manufacturer specified quality class. Quality level is defined by the manufacturers internal, QML certified flow. This product may have a limited tem

14、perature range. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-STANDARD MICROCIRCUIT DRAWING SIZE A 5962-94569 DLA LAND AND MARITIME COLUMBUS, OHIO 43218-3990 REVISION LEVEL C SHEET 3 DSCC FORM 2234 APR 97 1.2.4 Case outline(s). The case outline(s)

15、are as designated in MIL-STD-1835 and as follows: Outline letter Descriptive designator Terminals Package style U See figure 1 12 Y case configuration with leads bent upwards X See figure 1 12 Straight leads with end mounting thru holes Y See figure 1 12 Straight leads with side mounting thru holes

16、Z See figure 1 12 Y case configuration with leads bent downwards 1.2.5 Lead finish. The lead finish shall be as specified in MIL-PRF-38534. 1.3 Absolute maximum ratings. 1/ Input voltage range -0.5 V dc to +500 V dc Lead temperature (soldering, 10 seconds) +300C Storage temperature range . -65C to +

17、135C 1.4 Recommended operating conditions. Input voltage range +160 V dc to +400 V dc Output power 2/ 80 W Case operating temperature range -55C to +125C 2. APPLICABLE DOCUMENTS 2.1 Government specification, standards, and handbooks. The following specification, standards, and handbooks form a part

18、of this drawing to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract. DEPARTMENT OF DEFENSE SPECIFICATION MIL-PRF-38534 - Hybrid Microcircuits, General Specification for. DEPARTMENT OF DEFENSE STANDARDS MIL-STD-883

19、- Test Method Standard Microcircuits. MIL-STD-1835 - Interface Standard for Electronic Component Case Outlines. DEPARTMENT OF DEFENSE HANDBOOKS MIL-HDBK-103 - List of Standard Microcircuit Drawings. MIL-HDBK-780 - Standard Microcircuit Drawings. (Copies of these documents are available online at htt

20、ps:/assist.dla.mil/quicksearch/ or from the Standardization Document Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia, PA 19111-5094.) 2.2 Order of precedence. In the event of a conflict between the text of this drawing and the references cited herein, the text of this drawing takes precede

21、nce. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. 1/ Stresses above the absolute maximum rating may cause permanent damage to the device. Extended operation at the maximum levels may degrade performance and affect reliab

22、ility. 2/ Derate output power linearly above case temperature +125C to 0 at +135C. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-STANDARD MICROCIRCUIT DRAWING SIZE A 5962-94569 DLA LAND AND MARITIME COLUMBUS, OHIO 43218-3990 REVISION LEVEL C SHEET

23、4 DSCC FORM 2234 APR 97 3. REQUIREMENTS 3.1 Item requirements. The individual item performance requirements for device classes D, E, G, H, and K shall be in accordance with MIL-PRF-38534. Compliance with MIL-PRF-38534 shall include the performance of all tests herein or as designated in the device m

24、anufacturers Quality Management (QM) plan or as designated for the applicable device class. The manufacturer may eliminate, modify or optimize the tests and inspections herein, however the performance requirements as defined in MIL-PRF-38534 shall be met for the applicable device class. In addition,

25、 the modification in the QM plan shall not affect the form, fit, or function of the device for the applicable device class. 3.2 Design, construction, and physical dimensions. The design, construction, and physical dimensions shall be as specified in MIL-PRF-38534 and herein. 3.2.1 Case outline(s). T

26、he case outline(s) shall be in accordance with 1.2.4 herein and figure 1. 3.2.2 Terminal connections. The terminal connections shall be as specified on figure 2. 3.3 Electrical performance characteristics. Unless otherwise specified herein, the electrical performance characteristics are as specified

27、 in table I and shall apply over the full specified operating temperature range. 3.4 Electrical test requirements. The electrical test requirements shall be the subgroups specified in table II. The electrical tests for each subgroup are defined in table I. 3.5 Marking of device(s). Marking of device

28、(s) shall be in accordance with MIL-PRF-38534. The device shall be marked with the PIN listed in 1.2 herein. In addition, the manufacturers vendor similar PIN may also be marked. 3.6 Data. In addition to the general performance requirements of MIL-PRF-38534, the manufacturer of the device described

29、herein shall maintain the electrical test data (variables format) from the initial quality conformance inspection group A lot sample, for each device type listed herein. Also, the data should include a summary of all parameters manually tested, and for those which, if any, are guaranteed. This data

30、shall be maintained under document revision level control by the manufacturer and be made available to the preparing activity (DLA Land and Maritime -VA) upon request. 3.7 Certificate of compliance. A certificate of compliance shall be required from a manufacturer in order to supply to this drawing.

31、 The certificate of compliance (original copy) submitted to DLA Land and Maritime -VA shall affirm that the manufacturers product meets the performance requirements of MIL-PRF-38534 and herein. 3.8 Certificate of conformance. A certificate of conformance as required in MIL-PRF-38534 shall be provide

32、d with each lot of microcircuits delivered to this drawing. 4. VERIFICATION 4.1 Sampling and inspection. Sampling and inspection procedures shall be in accordance with MIL-PRF-38534 or as modified in the device manufacturers Quality Management (QM) plan. The modification in the QM plan shall not aff

33、ect the form, fit, or function as described herein. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-STANDARD MICROCIRCUIT DRAWING SIZE A 5962-94569 DLA LAND AND MARITIME COLUMBUS, OHIO 43218-3990 REVISION LEVEL C SHEET 5 DSCC FORM 2234 APR 97 TABLE I

34、. Electrical performance characteristics. Test Symbol Conditions -55C TC +125C VIN= 270 V dc 5 %, CL= 0 unless otherwise specified Group A Subgroups Device type Limits Unit Min Max Output voltage VOUTIOUT= 0 1 01 4.95 5.05 V 2,3 4.90 5.10 Output current 1/ IOUTVIN= 160, 270, and 400 V dc 1,2,3 01 16

35、 A Output ripple voltage 2/ VRIPVIN= 160, 270, and 400 V dc, B.W. = 20 Hz to 10 MHz 1,2,3 01 30 mV p-p Line regulation 3/ VRLINEVIN= 160, 270, and 400 V dc, IOUT= 0, 8, and 16 A 1,2,3 01 10 mV Load regulation 3/ VRLOADVIN= 160, 270, and 400 V dc, IOUT= 0, 8, and 16 A 1,2,3 01 50 mV Input current IIN

36、IOUT= no load 1 01 15 mA 2,3 17 Enable 1, (pin 4) shorted to Input return (pin 2) 1,2,3 3 Enable 2, (pin 12) shorted to Output return (pin 8) 1,2,3 5 Input ripple current 2/ IRIPIOUT= 16 A, B.W. = 20 Hz to 10 MHz 1,2,3 01 60 mA p-p Efficiency EFFIOUT = 16 A 1,2,3 01 78 % Isolation ISO Input to outpu

37、t or any pin to case (except pin 3) at 500 V dc, TC=+25C 1 01 100 M Maximum capacitive Load 5/ CLNo effect on dc performance, TC=+25C 1 01 10,000 F Power dissipation load fault PDOverload 6/ 1,2,3 01 30 W Short circuit 30 See footnotes at end of table. Provided by IHSNot for ResaleNo reproduction or

38、 networking permitted without license from IHS-,-,-STANDARD MICROCIRCUIT DRAWING SIZE A 5962-94569 DLA LAND AND MARITIME COLUMBUS, OHIO 43218-3990 REVISION LEVEL C SHEET 6 DSCC FORM 2234 APR 97 TABLE I. Electrical performance characteristics - Continued. Test Symbol Conditions -55C TC +125C VIN= 270

39、 V dc 5 %, CL= 0 unless otherwise specified Group A Subgroups Device type Limits Unit Min Max Current limit point 4/ ICLVOUT= 90 % VNOM1 01 18.4 20.0 A 2 16.8 18.4 3 20.0 22.4 Switching frequency FSIOUT= 16 A 4,5,6 01 500 600 KHz Sync frequency range FSYNCIOUT= 16 A 4,5,6 01 500 700 KHz Output respo

40、nse to step transient load changes 7/ VOTLOAD50% to/from 100% 4,5,6 01 -450 +450 mV pk 10% to/from 50% -450 +450 Recovery time, step transient load changes 7/ 8/ TTLOAD50% to/from 100% 4,5,6 01 200 s 10% to/from 50% 400 Output response to transient step line changes 5/ 9/ VOTLINEInput step 160 V to/

41、from 400 V dc, IOUT= 16 A 4,5,6 01 -500 +500 mV pk Recovery time transient step line changes 5/ 8/ 9/ TTLINEInput step, 160 V to/from 400 V dc, IOUT= 16 A 4,5,6 01 500 s Turn on overshoot VTonosEnable 1 and 2 on, (Pins 4 and 12 high or open) 4,5,6 01 250 mV pk Turn on delay 10/ TonDEnable 1 and 2 on

42、, (Pins 4 and 12 high or open) 4,5,6 01 120 ms Load fault recovery 5/ TrLF4,5,6 01 120 ms See footnotes at top of next page. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-STANDARD MICROCIRCUIT DRAWING SIZE A 5962-94569 DLA LAND AND MARITIME COLUMBU

43、S, OHIO 43218-3990 REVISION LEVEL C SHEET 7 DSCC FORM 2234 APR 97 TABLE I. Electrical performance characteristics - Continued. 1/ Parameter guaranteed by line and load regulation tests. 2/ Bandwidth guaranteed by design. Tested for 20 kHz to 10 MHz. 3/ All electrical tests are performed with remote

44、sense leads connected to the output lead at the output load. 4/ Current limit point is that condition of excess load causing output voltage to drop 90% of nominal. 5/ Parameter shall be tested as part of design characterization and after design or process changes. Thereafter, parameters shall be gua

45、ranteed to the limits specified in table I. 6/ An overload is that condition with a load in excess of the rated load but less than that necessary to trigger the short circuit protection and is the condition of maximum power dissipation. 7/ Load step transition time 10 microseconds. 8/ Recovery time

46、is measured from the initiation of the transient to where VOUThas returned to within 1 percent of VOUTat 50 percent load. 9/ Input step transition time 100 microseconds. 10/ Turn on delay is measured with an input voltage rise time of between 100 and 500 volts per millisecond. Provided by IHSNot for

47、 ResaleNo reproduction or networking permitted without license from IHS-,-,-STANDARD MICROCIRCUIT DRAWING SIZE A 5962-94569 DLA LAND AND MARITIME COLUMBUS, OHIO 43218-3990 REVISION LEVEL C SHEET 8 DSCC FORM 2234 APR 97 Case U Millimeters Inches Symbol Min Max Min Max A 9.65 .380 D 70.35 71.96 2.770

48、2.833 D1 63.37 63.63 2.495 2.505 D2 13.08 13.59 .515 .535 E 37.97 38.23 1.495 1.505 e1 50.6 51.1 1.99 2.01 e2 25.27 25.53 .995 1.005 F 1.14 1.40 .045 .055 L 10.4 10.9 .41 .43 L1 5.33 5.84 .210 .230 q 44.32 44.58 1.745 1.755 q1 29.08 29.34 1.145 1.155 q2 44.32 44.58 1.745 1.755 q3 6.1 6.6 .24 .26 q4 7.49 7.75 .295 .305 q5 9.40 9.65 .370 .380 S 6.22 6.48 .245 .255 b 0.89 1.14 .035 .045 p 3.43 3.68 .135 .145 N

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