DLA SMD-5962-96899 REV C-2013 MICROCIRCUIT HYBRID LINEAR 28 VOLT SINGLE CHANNEL DC DC CONVERTER.pdf

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1、 REVISIONS LTR DESCRIPTION DATE (YR-MO-DA) APPROVED A Table I, Efficiency test, change minimum limit for subgroup 2 from 81% to 80%. Update drawing boilerplate. 01-11-29 Raymond Monnin B Update drawing to current requirements. 05-11-03 Raymond Monnin C Corrected dimensions for symbols D, D2, and L1

2、for case outline U. Corrected dimensions for symbols D2, L, and L1 for case outline X. Corrected dimensions for symbols D, L, and L1 for case outline Y. Corrected dimensions for symbols D, D2, and L1 for case outline Z. Added footnote 1 to table II, under group C end-point electricals. Updated drawi

3、ng paragraphs. -sld 13-08-06 Charles F. Saffle REV SHEET REV SHEET REV STATUS REV C C C C C C C C C C C C C C OF SHEETS SHEET 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PMIC N/A PREPARED BY Steve Duncan DLA LAND AND MARITIME COLUMBUS, OHIO 43218-3990 http:/www.landandmaritime.dla.mil/ STANDARD MICROCIRCUIT DR

4、AWING CHECKED BY Michael C. Jones THIS DRAWING IS AVAILABLE FOR USE BY ALL DEPARTMENTS APPROVED BY Kendall A. Cottongim MICROCIRCUIT, HYBRID, LINEAR, 28 VOLT, SINGLE CHANNEL, DC/DC CONVERTER AND AGENCIES OF THE DEPARTMENT OF DEFENSE DRAWING APPROVAL DATE 98-12-02 AMSC N/A REVISION LEVEL C SIZE A CAG

5、E CODE 67268 5962-96899 SHEET 1 OF 14 DSCC FORM 2233 APR 97 5962-E232-13Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-STANDARD MICROCIRCUIT DRAWING SIZE A 5962-96899 DLA LAND AND MARITIME COLUMBUS, OHIO 43218-3990 REVISION LEVEL C SHEET 2 DSCC FORM

6、 2234 APR 97 1. SCOPE 1.1 Scope. This drawing documents five product assurance classes as defined in paragraph 1.2.3 and MIL-PRF-38534. A choice of case outlines and lead finishes which are available and are reflected in the Part or Identifying Number (PIN). When available, a choice of radiation har

7、dness assurance levels are reflected in the PIN. 1.2 PIN. The PIN shall be as shown in the following example: 5962 - 96899 01 H X X Federal RHA Device Device Case Lead stock class designator type class outline finish designator (see 1.2.1) (see 1.2.2) designator (see 1.2.4) (see 1.2.5) / (see 1.2.3)

8、 / Drawing number 1.2.1 Radiation hardness assurance (RHA) designator. RHA marked devices shall meet the MIL-PRF-38534 specified RHA levels and shall be marked with the appropriate RHA designator. A dash (-) indicates a non-RHA device. 1.2.2 Device type(s). The device type(s) identify the circuit fu

9、nction as follows: Device type Generic number Circuit function 01 AFL2828S/CH DC/DC converter, 112 W, 28 V output 1.2.3 Device class designator. This device class designator shall be a single letter identifying the product assurance level. All levels are defined by the requirements of MIL-PRF-38534

10、and require QML Certification as well as qualification (Class H, K, and E) or QML Listing (Class G and D). The product assurance levels are as follows: Device class Device performance documentation K Highest reliability class available. This level is intended for use in space applications. H Standar

11、d military quality class level. This level is intended for use in applications where non-space high reliability devices are required. G Reduced testing version of the standard military quality class. This level uses the Class H screening and In-Process Inspections with a possible limited temperature

12、 range, manufacturer specified incoming flow, and the manufacturer guarantees (but may not test) periodic and conformance inspections (Group A, B, C, and D). E Designates devices which are based upon one of the other classes (K, H, or G) with exception(s) taken to the requirements of that class. The

13、se exception(s) must be specified in the device acquisition document; therefore the acquisition document should be reviewed to ensure that the exception(s) taken will not adversely affect system performance. D Manufacturer specified quality class. Quality level is defined by the manufacturers intern

14、al, QML certified flow. This product may have a limited temperature range. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-STANDARD MICROCIRCUIT DRAWING SIZE A 5962-96899 DLA LAND AND MARITIME COLUMBUS, OHIO 43218-3990 REVISION LEVEL C SHEET 3 DSCC F

15、ORM 2234 APR 97 1.2.4 Case outline(s). The case outline(s) are as designated in MIL-STD-1835 and as follows: Outline letter Descriptive designator Terminals Package style U See figure 1 12 Y case configuration with leads bent upwards X See figure 1 12 Straight leads with end mounting thru holes Y Se

16、e figure 1 12 Straight leads with side mounting thru holes Z See figure 1 12 Y case configuration with leads bent downwards 1.2.5 Lead finish. The lead finish shall be as specified in MIL-PRF-38534. 1.3 Absolute maximum ratings. 1/ Input voltage range . -0.5 V dc to +500 V dc Lead temperature (solde

17、ring, 10 seconds) . +300C Storage temperature . -65C to +135C 1.4 Recommended operating conditions. Input voltage range . +16 V dc to +40 V dc Output power 2/ 112 W Case operating temperature range (TC) -55C to +125C 2. APPLICABLE DOCUMENTS 2.1 Government specification, standards, and handbooks. The

18、 following specification, standards, and handbooks form a part of this drawing to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract. DEPARTMENT OF DEFENSE SPECIFICATION MIL-PRF-38534 - Hybrid Microcircuits, General

19、Specification for. DEPARTMENT OF DEFENSE STANDARDS MIL-STD-883 - Test Method Standard Microcircuits. MIL-STD-1835 - Interface Standard for Electronic Component Case Outlines. DEPARTMENT OF DEFENSE HANDBOOKS MIL-HDBK-103 - List of Standard Microcircuit Drawings. MIL-HDBK-780 - Standard Microcircuit D

20、rawings. (Copies of these documents are available online at http:/quicksearch.dla.mil or from the Standardization Document Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia, PA 19111-5094.) 2.2 Order of precedence. In the event of a conflict between the text of this drawing and the reference

21、s cited herein, the text of this drawing takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. 1/ Stresses above the absolute maximum ratings may cause permanent damage to the device. Extended operation at the m

22、aximum levels may degrade performance and affect reliability. 2/ Derate output power linearly above case temperature +125C to 0 at +135C.Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-STANDARD MICROCIRCUIT DRAWING SIZE A 5962-96899 DLA LAND AND MARI

23、TIME COLUMBUS, OHIO 43218-3990 REVISION LEVEL C SHEET 4 DSCC FORM 2234 APR 97 3. REQUIREMENTS 3.1 Item requirements. The individual item performance requirements for device classes D, E, G, H, and K shall be in accordance with MIL-PRF-38534. Compliance with MIL-PRF-38534 shall include the performanc

24、e of all tests herein or as designated in the device manufacturers Quality Management (QM) plan or as designated for the applicable device class. The manufacturer may eliminate, modify or optimize the tests and inspections herein, however the performance requirements as defined in MIL-PRF-38534 shal

25、l be met for the applicable device class. In addition, the modification in the QM plan shall not affect the form, fit, or function of the device for the applicable device class. 3.2 Design, construction, and physical dimensions. The design, construction, and physical dimensions shall be as specified

26、 in MIL-PRF-38534 and herein. 3.2.1 Case outline(s). The case outline(s) shall be in accordance with 1.2.4 herein and figure 1. 3.2.2 Terminal connections. The terminal connections shall be as specified on figure 2. 3.3 Electrical performance characteristics. Unless otherwise specified herein, the e

27、lectrical performance characteristics are as specified in table I and shall apply over the full specified operating temperature range. 3.4 Electrical test requirements. The electrical test requirements shall be the subgroups specified in table II. The electrical tests for each subgroup are defined i

28、n table I. 3.5 Marking of device(s). Marking of device(s) shall be in accordance with MIL-PRF-38534. The device shall be marked with the PIN listed in 1.2 herein. In addition, the manufacturers vendor similar PIN may also be marked. 3.6 Data. In addition to the general performance requirements of MI

29、L-PRF-38534, the manufacturer of the device described herein shall maintain the electrical test data (variables format) from the initial quality conformance inspection group A lot sample, for each device type listed herein. Also, the data should include a summary of all parameters manually tested, a

30、nd for those which, if any, are guaranteed. This data shall be maintained under document revision level control by the manufacturer and be made available to the preparing activity (DLA Land and Maritime-VA) upon request. 3.7 Certificate of compliance. A certificate of compliance shall be required fr

31、om a manufacturer in order to supply to this drawing. The certificate of compliance (original copy) submitted to DLA Land and Maritime-VA shall affirm that the manufacturers product meets the performance requirements of MIL-PRF-38534 and herein. 3.8 Certificate of conformance. A certificate of confo

32、rmance as required in MIL-PRF-38534 shall be provided with each lot of microcircuits delivered to this drawing. 4. VERIFICATION 4.1 Sampling and inspection. Sampling and inspection procedures shall be in accordance with MIL-PRF-38534 or as modified in the device manufacturers Quality Management (QM)

33、 plan. The modification in the QM plan shall not affect the form, fit, or function as described herein. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-STANDARD MICROCIRCUIT DRAWING SIZE A 5962-96899 DLA LAND AND MARITIME COLUMBUS, OHIO 43218-3990 RE

34、VISION LEVEL C SHEET 5 DSCC FORM 2234 APR 97 TABLE I. Electrical performance characteristics. Test Symbol Conditions -55C TC +125C VIN= 28 V dc 5%, CL= 0 unless otherwise specified Group A subgroups Device type Limits Unit Min Max Output voltage VOUTIOUT= 4 A 1 01 27.72 28.28 V 2,3 27.44 28.56 Outpu

35、t current 1/ IOUTVIN= 16, 28, and 40 V dc 1,2,3 01 4 A Output ripple voltage 2/ VRIPVIN= 16, 28, and 40 V dc, B.W. = 20 Hz to 10 MHz 1,2,3 01 100 mV p-p Line regulation 3/ VRLINEVIN= 16, 28, and 40 V dc, IOUT= 0, 2, and 4 A 1,2,3 01 70 mV Load regulation 3/ VRLOADVIN= 16, 28, and 40 V dc, IOUT= 0, 2

36、, and 4 A 1,2,3 01 280 mV Input current IINIOUT= no load 1 01 80 mA 2,3 100 Enable 1, (pin 4) shorted to Input return (pin 2) 1,2,3 5 Enable 2, (pin 12) shorted to Output return (pin 8) 1,2,3 50 Input ripple current 2/ IRIPIOUT= 4 A, B.W. = 20 Hz to 10 MHz 1,2,3 01 60 mA p-p Efficiency EFFIOUT = 4 A

37、 1,3 01 81 % 2 80 Isolation ISO Input to output or any pin to case (except pin 3) at 500 V dc, TC= +25C 1 01 100 M Maximum capacitive load 5/ CLInput to output or any pin to case (except pin 3) at 500 V dc, TC= +25C 4 01 10,000 F See footnotes at end of table. Provided by IHSNot for ResaleNo reprodu

38、ction or networking permitted without license from IHS-,-,-STANDARD MICROCIRCUIT DRAWING SIZE A 5962-96899 DLA LAND AND MARITIME COLUMBUS, OHIO 43218-3990 REVISION LEVEL C SHEET 6 DSCC FORM 2234 APR 97 TABLE I. Electrical performance characteristics - Continued. Test Symbol Conditions -55C TC +125C

39、VIN= 28 V dc 5%, CL= 0 unless otherwise specified Group A subgroups Device type Limits Unit Min Max Power dissipation load fault PDOverload 6/ 1,2,3 01 33 W Short circuit 33 Current limit point 4/ ICLVOUT= 90 % VNOM1 01 4.6 5.0 A 2 4.2 4.6 3 5.0 5.6 Switching frequency FS4,5,6 01 500 600 kHz Sync fr

40、equency range FSYNC4,5,6 01 500 700 kHz Output response to step transient load changes 7/ VOTLOAD50% to/from 100% 4,5,6 01 -1200 +1200 mV pk 10% to/from 50% -1200 +1200 Recovery time, step transient load changes 7/ 8/ TTLOAD50% to/from 100% 4,5,6 01 200 s 10% to/from 50% 400 Output response to trans

41、ient step line changes 5/ 9/ VOTLINEInput step 16 V to/from 40 V dc, IOUT= 8 A 4,5,6 01 -500 +500 mV pk Recovery time transient step line changes 5/ 8/ 9/ TTLINEInput step, 16 V to/from 40 V dc, IOUT= 4 A 4,5,6 01 500 s Turn on overshoot VTonosEnable 1 and 2 on. (Pins 4 and 12 high or open) 4,5,6 01

42、 250 mV pk Turn on delay 10/ TonDEnable 1 and 2 on. (Pins 4 and 12 high or open) 4,5,6 01 10 ms Load fault recovery 5/ TrLF4,5,6 01 10 ms See footnotes at top of next page. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-STANDARD MICROCIRCUIT DRAWING

43、 SIZE A 5962-96899 DLA LAND AND MARITIME COLUMBUS, OHIO 43218-3990 REVISION LEVEL C SHEET 7 DSCC FORM 2234 APR 97 TABLE I. Electrical performance characteristics - Continued. 1/ Parameter guaranteed by line and load regulation tests. 2/ Bandwidth guaranteed by design. Tested for 20 kHz to 10 MHz. 3/

44、 All electrical tests are performed with remote sense leads connected to the output lead at the output load. 4/ Current limit point is that condition of excess load causing output voltage to drop 90% of nominal. 5/ Parameter shall be tested as part of design characterization and after design or proc

45、ess changes. Thereafter, parameters shall be guaranteed to the limits specified in table I. 6/ An overload is that condition with a load in excess of the rated load but less than that necessary to trigger the short circuit protection and is the condition of maximum power dissipation. 7/ Load step tr

46、ansition time 10 microseconds. 8/ Recovery time is measured from the initiation of the transient to where VOUThas returned to within 1.5 percent of VOUTat 50 percent load. 9/ Input step transition time 100 microseconds. 10/ Turn on delay is measured with an input voltage rise time of between 100 and

47、 500 volts per millisecond. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-STANDARD MICROCIRCUIT DRAWING SIZE A 5962-96899 DLA LAND AND MARITIME COLUMBUS, OHIO 43218-3990 REVISION LEVEL C SHEET 8 DSCC FORM 2234 APR 97 Case U Millimeters Inches Symbo

48、l Min Max Min Max A 9.65 .380 D 70.35 71.96 2.770 2.833 D1 63.37 63.63 2.495 2.505 D2 13.08 13.59 .515 .535 E 37.97 38.23 1.495 1.505 e1 50.6 51.1 1.99 2.01 e2 25.27 25.53 .995 1.005 F 1.14 1.40 .045 .055 L 10.4 10.9 .41 .43 L1 5.33 5.84 .210 .230 q 44.32 44.58 1.745 1.755 q1 29.08 29.34 1.145 1.155 q2 44.32 44.58 1.745 1.755 q3 6.1 6.6 .24 .26 q4 7.49 7.75 .295 .305 q5 9.40 9.65 .370 .380 S 6.22 6.48 .245 .255 b 0.89 1.14 .035 .045 p 3.

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