1、| | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | BRITISH STANDARD BS EN 12653: ICS 61.060 N
2、O COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAW Footwear, leather and imitation leather manufacturing machines Nailing machines Safety requirements 1999 200 +A2: 9National foreword This British Standard is the UK implementation of EN 12653:1999+A2:2009. It supersedes BS EN 1265
3、3:2000 which is withdrawn. The start and finish of text introduced or altered by amendment is indicated in the text by tags. Tags indicating changes to CEN text carry the number of the CEN amendment. For example, text altered by CEN amendment A1 is indicated by !“. The UK participation in its prepar
4、ation was entrusted by Technical Committee MCE/3, Safeguarding of machinery, to Subcommittee MCE/3/12, Leather products machinery Safety. A list of organizations represented on this subcommittee can be obtained on request to its secretary. This publication does not purport to include all the necessa
5、ry provisions of a contract. Users are responsible for its correct application. Compliance with a British Standard cannot confer immunity from legal obligations. BS EN 12653:1999+A2:2009 This British Standard, having been prepared under the direction of the Engineering Sector Committee, was publishe
6、d under the authority of the Standards Committee and comes into effect on 15 February 2000 BSI 2009 Amendments/corrigenda issued since publication Date Comments 31 December 2009 Implementation of CEN amendment A2:2009; Alignment of BSI and CEN publication dates ISBN 978 0 580 62511 4 EUROPEAN STANDA
7、RD NORME EUROPENNE EUROPISCHE NORM EN 12653:1999+A2 August 2009 ICS 61.060 Supersedes EN 12653:1999 English Version Footwear, leather and imitation leather manufacturing machines - Nailing machines - Safety requirements Machines pour la fabrication des chaussures et articles en cuir et en matriaux s
8、imilaires - Machines clouer - Exigences de scurit Maschinen fr die Herstellung von Schuhen aus Leder und Kunstleder - Nagelmaschinen - Sicherheitsanforderungen This European Standard was approved by CEN on 4 September 1999 and includes Amendment 1 approved by CEN on 23 August 2004, and Amendment 2 a
9、pproved by CEN on 16 July 2009. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationa
10、l standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and not
11、ified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, M
12、alta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2009 CEN All rights of ex
13、ploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 12653:1999+A2:2009: EEN 12653:1999+A2:2009 (E) 2 Contents Page Foreword 3 Introduction .4 1 Scope 4 2 Normative references 4 3 # # # #Terms and definitions$ $ $ $ .6 4 List of significant hazards . 10 5
14、Safety requirements and/or measures . 11 6 Verification of the safety requirements and/or measures 15 7 Information for use . 18 Annex A (normative) Stop and release control device . 20 Annex B (normative) Well tried components and principles # # # #deleted text$ $ $ $ . 21 Annex C (normative) ! ! !
15、 !Noise test code for nailing machines“ “ “ “ . 22 Annex ZA (informative) # # # #Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC$ $ $ $ 26 Annex ZB (informative) # # # #Relationship between this European Standard and the Essential Requirements of E
16、U Directive 2006/42/EC$ $ $ $ 27 Bibliography . 28 BS EN 12653:1999+A2:2009EN 12653:1999+A2:2009 (E) 3 Foreword This document (EN 12653:1999+A2:2009) has been prepared by Technical Committee CEN/TC 201 “Leather and imitation leather goods and footwear manufacturing machinery - Safety“, the secretari
17、at of which is held by UNI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by February 2010, and conflicting national standards shall be withdrawn at the latest by February 2010. Attention is drawn
18、to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 12653:1999. This document includes Amendment 1, approved by CEN on 2004-08-23
19、 and Amendment 2, approved by CEN on 2009-07-16. The start and finish of text introduced or altered by amendment is indicated in the text by tags !“ and # $. This European Standard has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and
20、supports essential requirements of EU Directive(s). #For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this document.$ According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to i
21、mplement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerl
22、and and United Kingdom. BS EN 12653:1999+A2:2009EN 12653:1999+A2:2009 (E) 4 Introduction #This document is a type C standard as stated in EN ISO 12100. The machinery concerned and the extent to which hazards, hazardous situations and hazardous events are covered are indicated in the scope of this do
23、cument. When provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards, for machines that have been designed and built according to the provisions of this ty
24、pe C standard.$ 1 Scope This standard is applicable to nailing machines used in the footwear manufacturing industry, namely: heel attaching machines (see figure 1) heel nailing machines (see figure 2) gang nailing machines (see figure 3) This standard does not apply to gang nailing machines which co
25、mply in all respects with the requirements for seat lasting machines: see EN 931. This standard specifies safety requirements for the design and construction of nailing machines. No specific requirements are included for transport, commissioning and decommissioning. It takes account of intended use,
26、 #foreseeable misuse and component$ and system failure. This standard covers all hazards relevant to the footwear manufacturing industry. Use of the machines within the scope of this standard in different industries may give rise to hazards which were not taken into account at the time of its prepar
27、ation. #This document is not applicable to nailing machines which are manufactured before the date of its publication as EN.$ 2 Normative references #The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For u
28、ndated references, the latest edition of the referenced document (including any amendments) applies.$ #deleted text$ EN 294:1992, Safety of machinery Safety distance to prevent danger zones being reached by the upper limbs EN 547-1, Safety of machinery Human body measurements Part 1: Principles for
29、determining the dimensions required for openings for whole body access into machinery BS EN 12653:1999+A2:2009EN 12653:1999+A2:2009 (E) 5 EN 547-2, Safety of machinery Human body measurements Part 2: Principles for determining the dimensions required for access openings #deleted text$ EN 574:1996, S
30、afety of machinery Two-hand control devices Functional aspects Principles for design EN 894-1, Safety of machinery Ergonomic requirements for the design of displays and control actuators Part 1: General principles for human interaction with displays and control actuators EN 894-2, Safety of machiner
31、y Ergonomic requirements for the design of displays and control actuators Part 2: Displays #EN 894-3$, Safety of machinery Ergonomic requirements for the design of displays and control actuators Part 3: Control actuators EN 931, Footwear manufacturing machines Lasting machines Safety requirements EN
32、 953:1997, Safety of machinery Guards General requirements for the design and the construction of fixed and movable guards #deleted text$ EN 982:1996, Safety of machinery Safety requirements for fluid power systems and components Hydraulics EN 983:1996, Safety of machinery Safety requirements for fl
33、uid power systems and components Pneumatics #EN 999, Safety of machinery The positioning of protective equipment in respect of approach speeds of parts of the human body EN 1005-2, Safety of machinery Human physical performance Part 2: Manual handling of machinery and component parts of machinery EN
34、 1005-3$, Safety of machinery Human physical performance Part 3: Recommended force limits for machinery operation EN 1037:1995, Safety of machinery Prevention of unexpected start-up #deleted text$ EN 1088:1995, Safety of machinery Interlocking devices associated with guards Principles for design and
35、 selection #EN 1760-2:2001$, Safety of machinery Pressure sensitive protective devices Part 2: general principles for the design and testing of pressure sensitive edges and pressure sensitive bars #deleted text$ EN ISO 11688-1, Acoustics Recommended practice for the design of low-noise machinery and
36、 equipment Part 1: Planning (ISO TR 11688-1:1998) #deleted text$ #EN ISO 121001:2003, Safety of machinery Basic concepts, general principles for design Part 1: Basic terminology, methodology (ISO 12100-1:2003)$ BS EN 12653:1999+A2:2009EN 12653:1999+A2:2009 (E) 6 #EN ISO 121002:2003, Safety of machin
37、ery Basic concepts, general principles for design Part 2: Technical principles (ISO 12100-2:2003) EN ISO 13732-1:2008, Ergonomics of the thermal environment Methods for the assessment of human responses to contact with surfaces Part 1: Hot surfaces (ISO 13732-1:2006) EN ISO 13849-1, Safety of machin
38、ery Safety-related parts of control systems Part 1: General principles for design (ISO 13849-1:2006) EN 12545:2000, Footwear, leather and imitation leather goods manufacturing machines Noise test code Common requirements EN 60204-1:2006, Safety of machinery Electrical equipment of machines Part 1: G
39、eneral requirements (IEC 60204-1:2005 (modified)$ #deleted text$ EN 60947-4-1, Low-voltage switchgear and control gear Part 4 Contactors and motor-starters Section 1: Electromechanical contactors and motor-starters #(IEC 60947-4-1:2000)$ EN 60947-5-1, Low-voltage switchgear and control gear Part 5-1
40、: Control circuit devices and switching elements Electro-mechanical control circuit devices #(IEC 60947-5-1:2003)$ #EN 61310-1, Safety of machinery Indication, marking and actuation Part 1: Requirements for visual, acoustic and tactile signals (IEC 61310-1:2007)$ 3 # #Terms and definitions$ $ #For t
41、he purposes of this document, the terms and definitions given in EN ISO 12100-1:2003 and the following apply.$ 3.1 heel attaching machine (see figure 1) machine which attaches the heel to the shoe by means of a screw while it is still on the last. The heel can be positioned on the shoe in advance by
42、 the use of an adhesive 3.2 heel nailing machine (see figure 2) machine which nails the heel onto the unlasted shoe (shoe with no last) by means of nails and screw 3.3 gang nailing machine (see figure 3) machine which nails the sole onto the shoe in the heel area using nails while it is still on the
43、 last 3.4 hold down (see zone 1 in figures 1, 2 and 3) camping device to hold the heel during positioning on the unit sole and nailing process 3.5 nailing jack (see zone 2 in figures 1, 2 and 3) device into which nails are fed before being nailed into the sole/heel by the drivers 3.6 loader arm (see
44、 zone 3 in figures 1, 2 and 3) device which carries the nails into the nailing jack 3.7 BS EN 12653:1999+A2:2009EN 12653:1999+A2:2009 (E) 7 loader (see zone 4 in figures 1, 2 and 3) a box which supplies nails to the loader arm 3.8 thermocement melting chamber (see zone 5 in figures 1 and 2) enclosur
45、e where thermocement is melted prior to application 3.9 automatic cycle for unit sole a cycle which includes clamping, nailing, clamping release and loading of nails and which can be initiated by a single control signal Key 1 Zone 1: hold down 2 Zone 2: nailing jack 3 Zone 3: loader arm 4 Zone 4: lo
46、ader 5 Zone 5: thermocement melting chamber Figure 1 Heel attaching machine BS EN 12653:1999+A2:2009EN 12653:1999+A2:2009 (E) 8 Key 1 Zone 1: hold down 2 Zone 2: nailing jack 3 Zone 3: loader arm 4 Zone 4: loader 5 Zone 5: thermocement melting chamber Figure 2 Heel nailing machine BS EN 12653:1999+A
47、2:2009EN 12653:1999+A2:2009 (E) 9 Key 1 Zone 1: hold down 2 Zone 2: nailing jack 3 Zone 3: loader arm 4 Zone 4: loader Figure 3 Gang nailing machine BS EN 12653:1999+A2:2009EN 12653:1999+A2:2009 (E) 10 4 List of significant hazards 4.1 #This clause contains all the significant hazards, hazardous sit
48、uations and events, as far as they are dealt with in this document, identified by risk assessment as significant for this type of machinery and which require action to eliminate or reduce the risk.$ The significant hazards of nailing machines are outlined in 4.3 to 4.9. 4.2 The danger zones which gi
49、ve rise to mechanical hazards are illustrated in figures 1, 2, 3. The figures are informative only. Table 1 List of significant hazards Danger zone or source of hazard Type of hazard Zone Figure/Machine4.3 Mechanical hazards 4.3.1 Nailing area including - hold down clamp - nailing jack - loader arm Crushing Stabbing/puncture Crushing and/or shearing 1 2 3 1-2-3 1-2-3 1-2-3 4.3.2 Mov
