1、BRITISH STANDARD BS EN 12940:2004 Footwear manufacturing wastes Waste classification and management The European Standard EN 12940:2004 has the status of a British Standard ICS 13.030.01; 61.060 BS EN 12940:2004 This British Standard, was published under the authority of the Standards Policy and Str
2、ategy Committee on 16 February 2005 BSI 16 February 2005 ISBN 0 580 45496 7 National foreword This British Standard is the official English language version of EN 12940:2004. It supersedes DD ENV 12940:1999 which will be withdrawn. The UK participation in its preparation was entrusted to Technical C
3、ommittee TCI/69, Footwear and leather, which has the responsibility to: A list of organizations represented on this committee can be obtained on request to its secretary. Cross-references The British Standards which implement international or European publications referred to in this document may be
4、 found in the BSI Catalogue under the section entitled “International Standards Correspondence Index”, or by using the “Search” facility of the BSI Electronic Catalogue or of British Standards Online. This publication does not purport to include all the necessary provisions of a contract. Users are
5、responsible for its correct application. Compliance with a British Standard does not of itself confer immunity from legal obligations. aid enquirers to understand the text; present to the responsible international/European committee any enquiries on the interpretation, or proposals for change, and k
6、eep the UK interests informed; monitor related international and European developments and promulgate them in the UK. Summary of pages This document comprises a front cover, an inside front cover, the EN title page, pages 2 to 11 and a back cover. The BSI copyright notice displayed in this document
7、indicates when the document was last issued. Amendments issued since publication Amd. No. Date CommentsEUROPEANSTANDARD NORMEEUROPENNE EUROPISCHENORM EN12940 August2004 ICS13.030.01;61.060 SupersedesENV12940:1999 Englishversion FootwearmanufacturingwastesWasteclassificationand management Dchetsdefab
8、ricationdechaussuresClassificationet gestiondesdchets AbfllebeiderSchuhproduktionAbfallklassifizierungund management ThisEuropeanStandardwasapprovedbyCENon1April2004. CENmembersareboundtocomplywiththeCEN/CENELECInternalRegulationswhichstipulatetheconditionsforgivingthisEurope an Standardthestatusofa
9、nationalstandardwithoutanyalteration.Uptodatelistsandbibliographicalreferencesconcernings uchnational standardsmaybeobtainedonapplicationtotheCentralSecretariatortoanyCENmember. ThisEuropeanStandardexistsinthreeofficialversions(English,French,German).Aversioninanyotherlanguagemadebytra nslation unde
10、rtheresponsibilityofaCENmemberintoitsownlanguageandnotifiedtotheCentralSecretariathasthesamestatusast heofficial versions. CENmembersarethenationalstandardsbodiesofAustria,Belgium,Cyprus,CzechRepublic,Denmark,Estonia,Finland,France, Germany,Greece,Hungary,Iceland,Ireland,Italy,Latvia,Lithuania,Luxem
11、bourg,Malta,Netherlands,Norway,Poland,Portugal, Slovakia, Slovenia,Spain,Sweden,SwitzerlandandUnitedKingdom. EUROPEANCOMMITTEEFORSTANDARDIZATION COMITEUROPENDENORMALISATION EUROPISCHESKOMITEEFRNORMUNG ManagementCentre:ruedeStassart,36B1050Brussels 2004CEN Allrightsofexploitationinanyformandbyanymean
12、sreserved worldwideforCENnationalMembers. Ref.No.EN12940:2004:EEN 12940:2004 (E) 2 Contents page Foreword3 Introduction .4 1 Scope5 2 Terms and definitions .5 3 Requirements.6 3.1 Process steps.6 3.2 Waste classification list 6 3.3 Waste management practices 8 4 Procedure.8 5 Calculation methods.8 5
13、.1 Waste quantity.8 5.2 Use of waste management practices.9 6 Expression of results9 7 Test report9 Annex A (informative) Definitions applicable to this European Standard given by the EU legislation .10 Bibliography 11 EN 12940:2004 (E) 3 Foreword This document (EN 12940:2004) has been prepared by T
14、echnical Committee CEN/TC 309 “Footwear”, the secretariat of which is held by AENOR. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by February 2005, and conflicting national standards shall be with
15、drawn at the latest by February 2005. This document supersedes ENV 12940:1999. This document includes a Bibliography. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Cy
16、prus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EN 12940:2004 (E) 4 Introduction Waste disposal
17、is increasingly regulated within the European Union. At the same time, waste management costs are increasing. With regards to waste management, the footwear industry needs: - guidelines in order to better anticipate future regulations and deal with them effectively, - a tool in order to estimate the
18、 effectiveness of the waste management. This European Standard incorporates such a tool, designed specifically for the footwear industry. In order to improve the waste management, the footwear manufacturer should perform the following tasks: reduce the quantity of waste, reuse the waste, recycle the
19、 waste, incinerate and recover energy from the waste, treat the waste. This document could be used by a company that wishes to implement the EN ISO 14001:1996 management system standard. EN 12940:2004 (E) 5 1 Scope This document specifies the process steps which are involved in the generation of the
20、 waste from footwear manufacture and the usual waste management practices. It also establishes a European list of the usual wastes generated during the footwear manufacturing process. It can be applied to one specific product, a specific group of products, one specific production technology within t
21、he factory or to the whole production of a company. NOTE The nature of such wastes produced will depend on manufacturing processes, the type of shoe and the materials used. The tool used to evaluate the effectiveness of the waste management is: established directly from the production process or was
22、te generated, calculated for a specific product, a specific group of products or a specific production technology which shall be defined or the whole production of the company. 2 Terms and definitions For the purposes of this document, the following terms and definitions apply. NOTE Attention is dra
23、wn to the fact that the terms waste and waste management are defined in EU Directive 75/442/EEC modified by the EU Directive 91/156/EEC. The term packaging waste is defined in EU Directive 94/62/EEC. The term landfill is defined in EU Directive 99/31/EC (See annex A). 2.1 process waste waste directl
24、y linked with the footwear manufacturing process 2.2 maintenance waste waste generated in the factories from maintenance processes 2.3 waste management practice technology, specific treatment or way of management applied to the waste (for example reusing, recycling, incineration, etc.) NOTE These pr
25、actices are listed in Table 3. 2.4 test period consecutive period of production about which all the required data are collected 2.5 waste quantity for one type of waste, quantity of waste generated during a given test period when manufacturing a specified final product or group of final products 2.6
26、 controlled landfill landfill which emissions to the environment are controlled EN 12940:2004 (E) 6 2.7 special destruction treatment destruction treatment which is not incineration, recycling nor landfilling 3 Requirements 3.1 Process steps The footwear manufacturing process steps to take into acco
27、unt to quantify the wastes are given in Table 1. Table 1 Footwear manufacturing steps to be taken into account Parts of the process Steps to take into account Storage storage of raw materials Design and development cutting of materials unused samples Upper manufacture cutting of upper material cutti
28、ng of lining material skiving cementing / stitching Manufacture of other components cutting of insole material cutting of insock material cutting of sole material sole / heel manufacture or preparation adhesive priming of soles and heels Assembly all steps of assembly Finishing all steps of finishin
29、g Storage of finished product warehouse Maintenance of production equipment tasks generating wastes 3.2 Waste classification list The wastes to be taken into account shall be, at least, those specified in Table 2. EN 12940:2004 (E) 7 Table 2 Waste classification list Waste codes List of possible was
30、tes Process wastes Upper material cutting waste Insole material cutting waste Sole material cutting waste Injection moulding wastes Other Dust or sludge (roughing) Trimmings Other process wastes 080102 Rest of inks, varnishes . (non halogenated solvent based) 080103 Rest of inks, varnishes . (water
31、based) 080402 Rest of adhesives (non halogenated solvent based) 080403 Rest of adhesives (water based) 140103 Used solvents (alone or mixed) 200301 Sub-standard shoes Packaging wastes 150101 Cardboard packaging: shoe boxes, packing cases, sample boxes, centre tubes from textile rolls 150102 Plastic
32、cones and bobbins “ Plastic bags and films “ Jars, tins & drums (plastic) cleaned “ Jars, tins & drums (plastic) containing 3% product residue 150103 Wooden palettes 150104 Jars, tins & drums (metal) cleaned “ Jars, tins & drums (metal) containing 3% product residue “ Other metallic packaging waste
33、(aluminium center tubes for textile rolls .) Other wastes (maintenance, etc.) 130100 Hydraulic oil 130200 Motor oil 150102 Damaged or obsolete lasts (plastic) 150201 Used air filters 160205 Out of use equipment 200101 Paper: office, computer 200106 Damaged or obsolete knives, damaged or obsolete las
34、ts (aluminium) 200108 Canteen waste 200301 Wastes similar to domestic waste (drinking cans, workshop sweepings .) NOTE In the EU legislative documents, no waste classification is specifically created for the footwear industry: Some wastes from the footwear industry are not listed in the European Was
35、te Catalogue 1 . CEN/TC 309 will reconsider the coding in this table when the European Waste Catalogue includes wastes regarding specifically the footwear industry. 1 Decision 2000/532/EC of the Commission of the European Communities. EN 12940:2004 (E) 8 3.3 Waste management practices The practices
36、listed in Table 3 are usual waste management practices to the footwear industry. Table 3 Usual waste management practices Waste management practices Code Reuse as it is A Recycle within or outside the company (specify) B Incinerate with energy recovery C Special destruction treatment a(specify) D Co
37、ntrolled landfill E Incinerate without energy recovery F Others b(specify) G aFor example: chemical destruction, biological destruction bFor example: sell as raw material 4 Procedure The steps shall be the following: Waste quantification: calculate the quantity of the wastes generated during the tes
38、t period (following the list presented in Table 2). For each waste, calculate the ratio quantity/number of pairs produced during the test period in kg/1000 pairs. Determine the average mass of the pair of shoe which is representative of the specified final product, group of final products or the who
39、le production being analysed during the test period. Use of waste management practices: for each waste, calculate the part treated according to each waste management practices given in Table 3. Fill the table like Table 4. Provide the results: if practices coded B, D or G are used, specify in techni
40、cal terms which practice is followed. 5 Calculation methods 5.1 Waste quantity The wastes included are those generated when producing a defined part of the production of a factory. For example, it can be one type of shoe, one production technology or it could be the whole production. All waste quant
41、ities, even liquid wastes, are converted into kilograms. Then the ratio kg of waste/1000 pairs shall be calculated. The test period shall be maximum 12 months. EN 12940:2004 (E) 9 5.2 Use of waste management practices During the test period, it is possible that parts of each waste will be managed ac
42、cording to different practices. For each waste, calculate the part treated according to each practice listed in Table 3. If there is no documented information on how the waste was treated (except for Reuse), the chosen practice shall be others. 6 Expression of results The results shall be provided a
43、s indicated in Table 4. Table 4 Expression of results Ratio (kg/1 000 pairs) per type of waste management practices (Average weight of the representative pair: ) List of solid or liquid waste A B C D E F G Waste code Waste name Reuse as it is Recycle within or outside the company (specify) Incinerat
44、e with energy recovery Special destruction treatment (specify) Controlled landfill Incinerate without energy recovery Others (specify) Total xxx waste 1 yyyy waste 2 waste 3 waste 4 . total 7 Test report The test report shall include the following information: the test period, a detailed description
45、 to which the results apply (type of footwear, group of footwear, type of technology or the whole company), the average weight of the representative pair of shoe to which the results apply and how it has been determined, the detailed description of the process steps taken into account to estimate th
46、e quantities of waste according to Table 1, the method used for the quantification of each waste, the results as expressed in Table 4, any deviation from this document. EN 12940:2004 (E) 10 Annex A (informative) Definitions applicable to this European Standard given by the EU legislation NOTE It is
47、responsibility of the user of this European Standard to check the latest developments of EU legislation. A.1 waste substances or objects in which the holder discards or intends or is required to discard NOTE Source: Directive 75/442/EEC modified by the Directive 91/156 EEC. A.2 packaging waste packa
48、gings or packaging materials covered by the definition of waste NOTE Source: Directive 94/62 EEC. A.3 waste management collection, transport, recovery and disposal of waste, including the supervision of such operations and after- care of disposal sites NOTE Source: Directive 75/442/EEC modified by the Directive 91/156 EEC. A.4 landfill waste disposal site for the deposit of the waste onto or into land (i.e. underground), including: internal waste disposal sites (i.e. landfill where a producer of waste is carrying out it
