1、BS EN 13108-21:2016Bituminous mixtures Material specificationsPart 21: Factory Production ControlBSI Standards PublicationWB11885_BSI_StandardCovs_2013_AW.indd 1 15/05/2013 15:06BS EN 13108-21:2016 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN 13108-21:2016.It
2、 supersedes BS EN 13108-21:2006 which is withdrawn.The UK participation in its preparation was entrusted to TechnicalCommittee B/510/1, Asphalt products.A list of organizations represented on this committee can beobtained on request to its secretary.This publication does not purport to include all t
3、he necessaryprovisions of a contract. Users are responsible for its correctapplication. The British Standards Institution 2016.Published by BSI Standards Limited 2016ISBN 978 0 580 82051 9ICS 93.080.20Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standa
4、rd was published under the authority of theStandards Policy and Strategy Committee on 30 June 2016.Amendments/corrigenda issued since publicationDate T e x t a f f e c t e dBS EN 13108-21:2016EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 13108-21 June 2016 ICS 93.080.20 Supersedes EN 13108-21
5、:2006English Version Bituminous mixtures - Material specifications - Part 21: Factory Production Control Mlanges bitumineux - Spcifications pour le matriau - Partie 21: Contrle de la production en centrale Asphaltmischgut - Mischgutanforderungen - Teil 21: Werkseigene Produktionskontrolle This Europ
6、ean Standard was approved by CEN on 27 February 2016. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references c
7、oncerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member
8、 into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, Franc
9、e, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey andUnited Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMI
10、TEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2016 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 13108-21:2016 EBS EN 13108-21:2016EN 13108-21:2016 (E) 2 Contents Page European foreword . 4 Intro
11、duction 6 1 Scope 7 2 Normative references 7 3 Terms and definitions . 7 4 Requirements . 8 4.1 Factory Production Control . 8 4.2 Quality plan . 8 4.3 Organization . 9 4.3.1 Responsibility and authority 9 4.3.2 Management representative . 9 4.3.3 Internal audits 9 4.3.4 Management review . 9 4.3.5
12、Sub-contract services . 9 4.4 Document control 10 5 Control procedures 10 5.1 Constituent materials . 10 5.2 Purchaser supplied product . 10 5.3 Process control 10 5.4 Handling, storage and delivery . 11 5.5 Plant calibration, inspection and maintenance 11 6 Inspection and testing 12 6.1 General . 1
13、2 6.2 Incoming constituent materials 12 6.3 Finished product 15 7 Non-conformity . 16 7.1 General . 16 7.2 Non-conformity of constituent material 16 7.3 Non-conformity of bituminous mixture (arising from in-process inspection) 17 7.4 Non-conformity of bituminous mixture (arising from analysis of fin
14、ished product under Annex A) . 17 8 Inspection, measuring and test equipment 17 9 Records 17 10 Competence and Training . 18 Annex A (normative) Tolerances and test frequencies for finished bituminous mixtures 19 A.1 General . 19 A.2 Testing, tolerances and conformity assessment . 19 A.2.1 Sampling
15、19 A.2.2 Small aggregate mixes 19 A.2.3 Large aggregate mixes 19 A.2.4 Hot Rolled Asphalt . 19 BS EN 13108-21:2016EN 13108-21:2016 (E) 3 A.2.5 Mastic Asphalt 20 A.3 Operating Compliance Level (OCL) 20 A.3.1 General . 20 A.3.2 Single result method 20 A.3.3 Mean of four results method. 21 A.4 Test fre
16、quency . 21 A.5 Mean deviation from target 22 Annex B (normative) Initial inspection and assessment of factory and Factory Production Control and continuous surveillance of Factory Production Control for bituminous mixtures . 24 B.1 Introduction 24 B.2 Scope . 24 B.3 Initial Inspection of Factory Pr
17、oduction Control 24 B.4 Continuous surveillance . 24 B.4.1 Routine/regular inspection 24 B.4.2 Cases of non-compliance at the routine inspection . 25 B.4.3 Changes to the process control or manufacturing process . 25 Annex C (informative) Additional testing . 26 C.1 General . 26 C.2 Sampling, test s
18、pecimens and testing 26 C.3 Range of testing . 26 C.4 Reporting . 27 Annex D (informative) Special requirements for airfields . 28 Bibliography . 29 BS EN 13108-21:2016EN 13108-21:2016 (E) 4 European foreword This document (EN 13108-21:2016) has been prepared by Technical Committee CEN/TC 227 “Road
19、materials”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by December 2016, and conflicting national standards shall be withdrawn at the latest by March 201
20、8. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 13108-21:2006. This document has been prepared under a
21、mandate given to CEN by the European Commission and the European Free Trade Association. Compared with EN 13108-21:2006, the following changes have been made: a) update to align with other parts of EN 13108 series, test methods and CPR requirements; b) new guidance on non-conforming product, as part
22、 of FPC, and system non-compliance on audit; c) “constancy of performance” generally replaces “conformity of product”; d) split Table A.1 into two Tables A.1 and A.2, for clarity correct tolerances for HRA mixtures; e) clarify “additional characteristic” sieves for DoP purposes and “optional” sieves
23、 for FPC; f) incorporate multi-plant, single FPC system approach for audit; g) previous (informative) Annex C deleted. This European Standard is one of a series as listed below: EN 13108-1, Bituminous mixtures Material specifications Part 1: Asphalt Concrete EN 13108-2, Bituminous mixtures Material
24、specifications Part 2: Asphalt Concrete for Very Thin Layers (BBTM) EN 13108-3, Bituminous mixtures Material specifications Part 3: Soft Asphalt EN 13108-4, Bituminous mixtures Material specifications Part 4: Hot Rolled Asphalt EN 13108-5, Bituminous mixtures Material specifications Part 5: Stone Ma
25、stic Asphalt EN 13108-6, Bituminous mixtures Material specifications Part 6: Mastic Asphalt EN 13108-7, Bituminous mixtures Material specifications Part 7: Porous Asphalt EN 13108-8, Bituminous mixtures Material specifications Part 8: Reclaimed Asphalt BS EN 13108-21:2016EN 13108-21:2016 (E) 5 EN 13
26、108-9, Bituminous mixtures Material specifications Part 9: Asphalt for Ultra-Thin Layer (AUTL) EN 13108-20, Bituminous mixtures Material specifications Part 20: Type Testing EN 13108-21, Bituminous mixtures Material specifications Part 21: Factory Production Control According to the CEN/CENELEC Inte
27、rnal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, I
28、reland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. BS EN 13108-21:2016EN 13108-21:2016 (E) 6 Introduction This European Standard has been written as part of the system for
29、 the Assessment and Verification of Constancy of Performance (AVCP) of bituminous mixtures. It is designed to be used in conjunction with the product standards EN 13108-1 to 7 and EN 131089 and is called up by these standards as part of AVCP. The Factory Production Control procedure is designed to b
30、e applied to European Standards for bituminous mixture whether or not regulatory marking is to be applied. AVCP comprises Determination of Product Type (DPT) and Factory Production Control (FPC). The existing terminology for Determination of Product Type Type Testing is the terminology adopted in th
31、is Standard, and as retained in the companion Standard, EN 13108-20. This European Standard has been written to provide the basis for quality and conformity control and as part of the system for the AVCP of bituminous mixture. When the appropriate clauses are applied it forms part of the system for
32、AVCP as required by the Construction Products Regulation. It provides the minimum level of FPC for CE Marking. For commercial and/or contractual reasons manufacturers can choose to carry out more testing and inspection. The system in this European Standard builds mainly upon traditional sampling and
33、 testing of constituent materials and finished product. Processes as well as process control systems are continuously being developed which means that new systems for Factory Production Control will be introduced and implemented. If a manufacturer is able to demonstrate that his process control syst
34、em is able to secure the fulfilment of the requirements on the finished products in a satisfactory way then alternative minimum frequencies of inspection and testing may be acceptable. Alternative test methods to those referred to in EN 13108-20 may be used for Factory Production Control if a correl
35、ation can be identified with the tests used for type testing. The basis of this European Standard is that of the control of constituents, composition and mixing by regular sampling and inspection. It does not involve the routine monitoring of the performance properties of the bituminous mixture. Per
36、iodic revalidation of these properties is dealt with separately in EN 13108-20. Frequencies and tolerances for testing of product for assessment of Constancy of Performance are given in Annex A. The tasks for evaluating the FPC as part of AVCP are defined in Annex B. BS EN 13108-21:2016EN 13108-21:2
37、016 (E) 7 1 Scope This European Standard specifies both quality and Factory Production Control requirements for use during the manufacture of bituminous mixtures intended for use on roads, airfields and other trafficked areas. Additional testing carried out within contracts is beyond the scope of th
38、is European Standard. The Factory Production Control will be applied to European Standards for bituminous mixtures if CE-marking under CPR is applied. It may also be part of quality control in situations where CE-marking does not apply. As such, manufacturers factories notified to issue CE Marking f
39、or production of bituminous mixtures should not require duplicate or additional auditing for those situations where CE-marking does not apply. This European Standard is applicable to the control of bituminous mixture where the constituents and target composition are known, and have been shown by mea
40、ns of Type Testing to comply with all appropriate specified compositional, performance related or performance based requirements in EN 13108-1 to 7 and EN 131089. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable fo
41、r its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 12697-27, Bituminous mixtures Test methods for hot mix asphalt Part 27: Sampling EN 12697-28, Bituminous mixtures Test
42、 methods for hot mix asphalt Part 28: Preparation of samples for determining binder content, water content and grading EN 13043, Aggregates for bituminous mixtures and surface treatments for roads, airfields and other trafficked areas EN 13108-6, Bituminous mixtures Material specifications Part 6: M
43、astic Asphalt 3 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1 Factory Production Control FPC documented, permanent and internal control of production in a factory, in accordance with the relevant harmonized technical specifications 3.2 techni
44、cal specifications harmonized European Standards and European Technical Approvals for bituminous mixtures 3.3 organoleptic check evaluation made with the senses: sight, touch, smell, hearing, etc BS EN 13108-21:2016EN 13108-21:2016 (E) 8 Note 1 to entry: This is a broader concept than the more commo
45、nly used term of a visual inspection. For example, a check on a bitumen delivery might involve visual (colour, fuming and texture), smell (odour) and touch (how it feels when cold). This would detect whether the bitumen conformed to the expectations of the tester and would be the quickest way to det
46、ect a defective load. Similar principles apply to aggregates, particularly with stockpile inspections where handling soon reveals un-cleanliness. Note 2 to entry: In all cases organoleptic checks should extend only as far as health and safety regulations permit. 3.4 non-conforming product as part of
47、 Factory Production Control, bituminous mixture where: the use of non-conforming constituent materials has been detected or during in-process inspection according to Table 8, lines 1 and/or 2 (i.e. temperature) deviations have been confirmed or during in-process inspection according to 5.3 deviation
48、s have been detected influencing the quality of the product as stated in the quality plan or from analysis of finished product under Annex A the composition (grading, binder content) was found outside the tolerances of Table A.1 or A.2, as appropriate 4 Requirements 4.1 Factory Production Control Th
49、e manufacturer shall operate a Factory Production Control system complying with the requirements of this European Standard. The manufacturer shall establish, document and maintain an FPC system to ensure that the products placed on the market comply with the declared levels of performance, in relation to measured properties and compositional requirements, relevant to the performance characteristics for the products. The FPC system shall consist of procedures, regular inspections a
