1、BRITISH STANDARDBS EN 13591:2005Food processing machinery Fixed deck oven loaders Safety and hygiene requirementsICS 67.260g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53
2、g44g42g43g55g3g47g36g58+A1:2009 National forewordThis British Standard is the UK implementation of EN 13591:2005+A1:2009. It supersedes BS EN 13591:2005 which is withdrawn.The start and finish of text introduced or altered by amendment is indicated in the text by tags. Tags indicating changes to CEN
3、 text carry the number of the CEN amendment. For example, text altered by CEN amendment A1 is indicated by !“.The UK participation in its preparation was entrusted by Technical Committee MCE/3, Safeguarding of machinery, to Subcommittee MCE/3/5, Food industry machines.A list of organizations represe
4、nted on this subcommittee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application.Compliance with a British Standard cannot confer immunity from legal obligations.BS EN 1359
5、1:2005+A1:2009This British Standard was published under the authority of the Standards Policy and Strategy Committee on 25 November 2005 BSI 2010Amendments/corrigenda issued since publicationDate Comments 30 April 2010 Implementation of CEN amendment A1:2009ISBN 978 0 580 63139 9EUROPEAN STANDARD NO
6、RME EUROPENNE EUROPISCHE NORM EN 13591:2005+A1 December 2009 ICS 67.260 Supersedes EN 13591:2005English Version Food processing machinery - Fixed deck oven loaders - Safety and hygiene requirements Machines pour les produits alimentaires - Elvateurs-enfourneurs - Prescriptions relatives la scurit et
7、 lhygine Nahrungsmittelmaschinen - Ofenbeschickungseinrichtungen - Sicherheits- und Hygieneanforderungen This European Standard was approved by CEN on 1 August 2005 and includes Amendment 1 approved by CEN on 1 November 2009. CEN members are bound to comply with the CEN/CENELEC Internal Regulations
8、which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This Europea
9、n Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the natio
10、nal standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and U
11、nited Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2009 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 13591:200
12、5+A1:2009: EEN 13591:2005+A1:2009 (E) 2 Contents Page Foreword 4Introduction .51 Scope 62 Normative references 63 Description .73.1 Terms and definitions .73.2 General principle83.3 Classification 94 List of significant hazards . 104.1 General . 104.2 Mechanical hazards 104.3 Electrical hazards . 11
13、4.4 Hazard generated by neglecting hygienic design principles . 114.5 Hazards generated by neglecting ergonomic principles 124.6 Pneumatic and hydraulic equipment 125 Safety and hygiene requirements and/or protective measures . 125.1 General . 125.2 Mechanical hazards 125.2.1 General . 125.2.2 Zone
14、1: Range of movement of oven loader and its belt, in relation to its support 125.2.3 Zone 2: Range of movement of the movable part when lifting 145.2.4 Zone 3: Area situated below the movable part when lifting . 155.2.5 Zone 4: Range of movement of castors . 155.2.6 Zone 5: Drive mechanisms 155.2.7
15、Zone 6: Range of movement of whole equipment . 165.3 Electrical hazards . 175.3.1 General . 175.3.2 Safety requirements related to electromagnetic phenomena 175.3.3 Cleaning with water 175.3.4 Protection against electric shock !deleted text“ . 175.3.5 Power circuits !deleted text“ . 175.3.6 Protecti
16、on against earth faults in control circuits . 175.3.7 Emergency stop 185.3.8 Start function !deleted text“ . 185.3.9 Unexpected start-up !deleted text“ . 185.3.10 Electrical safety during movement . 185.3.11 Motor enclosures 185.3.12 Electrical requirements of controls 185.4 Hygiene requirements 185
17、.4.1 General . 185.4.2 Food area . 185.4.3 Splash area 195.4.4 Non food area 195.5 Hazards generated by neglecting ergonomic principles 195.6 Pneumatic and hydraulic equipment 206 Verification of safety and hygiene requirements and/or protective measures 207 Information for use . 217.1 General . 21B
18、S EN 13591:2005+A1:2009EN 13591:2005+A1:2009 (E) 3 7.2 Instruction handbook 217.3 Marking . 23Annex A (normative) Noise test code for fixed deck oven loaders (grade 2) . 25A.1 Terms and definitions . 25A.2 Installation and mounting conditions . 25A.3 Operating conditions 25A.4 Emission sound pressur
19、e level determination 25A.5 Measurement uncertainties 26A.6 Information to be recorded . 26A.7 Information to be reported 26A.8 Declaration and verification of noise emission values . 26Annex B (normative) Principles of design to ensure the cleanability of fixed deck oven loaders . 27B.1 Definitions
20、 27B.2 Materials of construction 27B.2.1 Type of materials . 27B.2.2 Surface conditions 27B.3 Design . 29B.3.1 Connections of internal surfaces 29B.3.2 Connections of internal surfaces 29B.3.3 Surface assemblies and overlaps 32B.3.4 Fasteners 36B.3.5 Feet, support and bases for cleaning the machines
21、 underneath . 37B.3.6 Ventilation openings . 40B.3.7 Hinges . 41Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC 44Annex ZB (informative) !Relationship between this European Standard and the Essential Requirements of EU Direct
22、ive 2006/42/EC“ 45Bibliography 46BS EN 13591:2005+A1:2009EN 13591:2005+A1:2009 (E) 4 Foreword This document (EN 13591:2005+A1:2009) has been prepared by Technical Committee CEN/TC 153 “Machinery intended for use with foodstuffs and feed”, the secretariat of which is held by DIN. This European Standa
23、rd shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by June 2010, and conflicting national standards shall be withdrawn at the latest by June 2010. Attention is drawn to the possibility that some of the elements of this doc
24、ument may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document includes Amendment 1 approved by CEN on 1 November 2009. This document supersedes EN 13591:2005. The start and finish of text introduced or altered
25、 by amendment is indicated in the text by tags !“. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association and supports essential requirements of !EU Directive(s)“. !For relationship with EU Directive(s), see informative Annexes
26、 ZA and ZB, which are integral parts of this document.“ According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, Fra
27、nce, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. BS EN 13591:2005+A1:2009EN 13591:2005+A1:2009 (E) 5 Introduction This European Standard
28、 is a type C standard as stated in !EN ISO 12100“. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this document. When provisions of this type C standard are different from those which are stated in type A or B standa
29、rds, the provisions of this type C standard take precedence over the provisions of the other standards, for machines that have been designed and built according to the provisions of this type C standard. BS EN 13591:2005+A1:2009EN 13591:2005+A1:2009 (E) 6 1 Scope This European Standard applies to th
30、e design and manufacture of fixed deck oven loaders used in the food industry, bakeries, pastry-making, etc. These machines are used to place dough pieces on each deck of fixed deck ovens and to remove the baked products from each deck. This equipment may be: manual; semi-automatic (some movements p
31、owered, some movements requiring manual power). The European Standard covers technical safety and hygiene requirements for the design, installation, adjustment, operating, cleaning and maintenance of this equipment. !This European Standard deals with the significant hazards, hazardous situations and
32、 events relevant to fixed oven deck loaders, when they are used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4).“ Noise from fixed deck oven loaders is not considered to be a significant hazard. That does not mean that the manufacturer o
33、f the machine is absolved from reducing noise and making a noise declaration. Therefore a noise test code is given in Annex A. The following equipment are excluded: experimental equipment and equipment under development by the manufacturer; loaders for conveyor ovens; loaders integral to the oven; f
34、ully automated fixed deck oven loaders. This European Standard in not applicable to fixed deck oven loaders that are manufactured before the date of publication of this European Standard by CEN. 2 Normative references The following referenced documents are indispensable for the application of this d
35、ocument. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 574:1996, Safety of machinery Two-hand control devices Functional aspects Principles for design. !EN 614-1:2006“, Safety of mach
36、inery Ergonomic design principles Part 1: Terminology and general principles. EN 953, Safety of machinery Guards General requirements for the design and construction of fixed and movable guards. !deleted text“ EN 982, Safety of machinery Safety requirements for fluid power systems and their componen
37、ts . Hydraulics. BS EN 13591:2005+A1:2009EN 13591:2005+A1:2009 (E) 7 EN 983, Safety of machinery Safety requirements for fluid power systems and their components Pneumatics. EN 1037, Safety of machinery Prevention of unexpected start-up. EN 1088:1995, Safety of machinery Interlocking devices associa
38、ted with guards Principles for design and selection. EN 1672-2:2005, Food processing machinery Basic concepts Part 2: Hygiene requirements. !EN 60204-1:2006, Safety of machinery Electrical equipment of machines Part 1: General requirements (IEC 60204:2005, modified)“ EN 60529, Degrees of protection
39、provided by enclosures (IP code) (IEC 60529:1989). EN ISO 3744:1995, Acoustics Determination of sound power levels of noise sources using sound pressure Engineering method in an essentially free field over a reflecting plane (ISO 3744:1994). EN ISO 4287, Geometrical product Specifications (GPS) Surf
40、ace texture: Profile method Terms, definitions and surface texture parameters (ISO 4287:1997). EN ISO 4871, Acoustics Declaration and verification of noise emission values of machinery and equipment (ISO 4871:1996). EN ISO 11201, Acoustics Noise emitted by machinery and equipment Measurement of emis
41、sion sound pressure levels at a work station and at other specified positions Engineering method in an essentially free field over a reflecting plane (ISO 11201:1995). EN ISO 12100-1:2003, Safety of machinery Basic concepts, general principles for design Part 1: Basic terminology, methodology (ISO 1
42、2100-1:2003). EN ISO 12100-2:2003, Safety of machinery Basic concepts, general principles for design Part 2: Technical principles (ISO 12100-2:2003). !EN ISO 13849-1:2008, Safety of machinery Safety related parts of control systems Part 1: General principles for design (ISO 13849-1:2006)“ 3 Descript
43、ion 3.1 Terms and definitions For the purposes of this European Standard, the terms and definitions given in EN ISO 12100-1:2003 and the following apply. NOTE Shifting, lifting, and loading in the oven are the three main functions of a fixed deck oven loader. 3.1.1 shifting movement of the whole ove
44、n loader to the oven face 3.1.2 lifting vertical movement up and down 3.1.3 loading action of placing pieces of dough on the oven loader BS EN 13591:2005+A1:2009EN 13591:2005+A1:2009 (E) 8 3.1.4 loading in the oven action of introducing and placing pieces of dough on the decks of the oven 3.1.5 unlo
45、ading action of removing loaves from the oven deck once baking has finished 3.1.6 nominal mass of dough the mass the loader is intended for 3.2 General principle A fixed deck oven loader generally consists of a frame mounted on castors supporting a lifting device and a supporting platform with the l
46、oading device (see Figure 1). The frame is mounted on castors to enable the loader to be positioned in front of the oven for loading and unloading. The lifting device (e.g. scissors lifting mechanism, lifting mast,) allows the height of the oven loader to be varied for loading and unloading at diffe
47、rent levels in the oven. The loading device comprises a frame and a belt in order to place the pieces of dough in the oven and to take out the loaves when baking has finished. BS EN 13591:2005+A1:2009EN 13591:2005+A1:2009 (E) 9 Key 1 Framework mounted on castors 2 Lifting device 3 Balancing system f
48、or the mobile parts in elevation (e.g.: springs, counterweights.) 4 Supporting platform 5 Loading device (frame and movable belt) 6 Transmission elements for carrying out various movements 7 Control devices for operating the 3 functions, (whether they be manually-controlled, semi-automatic or automa
49、tic) 8 Dough pieces to be loaded in the oven Figure 1 General principle of a fixed deck oven loader 3.3 Classification The different fixed deck oven loaders may be divided into 5 types, according to the three functions which they have in common (namely: loading in oven, lifting and shifting) and to whether these three phases are carried out manu
