1、BRITISH STANDARDBS EN 13675:2004+A1:2010Safety of machinery Safety requirements for tube forming and rolling mills and their finishing line equipment ICS 77.080g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44
2、g55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g58National forewordThis British Standard is the UK implementation of EN 13675:2004+A1:2010. It supersedes BS EN 13675:2004, which is withdrawn.The start and finish of text introduced or altered by amendment is indicated in the text by tags. T
3、ags indicating changes to CEN text carry the number of the CEN amendment. For example, text altered by CEN amendment A1 is indicated by !“.The UK participation in its preparation was entrusted to Technical Committee MCE/23, Safety of metal producing mills.A list of organizations represented on this
4、committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application.Compliance with a British Standard cannot confer immunity from legal obligations.BS EN 13675:2004+A1:2010Th
5、is British Standard, was published under the authority of the Standards Policy and Strategy Committee on24 June 2004 BSI 2010Amendments/corrigenda issued since publicationDate Comments 31 May 2010 Implementation of CEN amendment A1:2010ISBN 978 0 580 62749 1EUROPEAN STANDARD NORME EUROPENNE EUROPISC
6、HE NORM EN 13675:2004+A1 April 2010 ICS 77.180 Supersedes EN 13675:2004English Version Safety of machinery - Safety requirements for tube forming and rolling mills and their finishing line equipment Scurit des machines - Prescriptions de scurit pour formeuses et laminoirs tubes et de lignes de parac
7、hvement Sicherheit von Maschinen - Sicherheitsanforderungen an Rohrform- und -walzwerke und Adjustageanlagen This European Standard was approved by CEN on 1 April 2004 and includes Amendment 1 approved by CEN on 21 February 2010. CEN members are bound to comply with the CEN/CENELEC Internal Regulati
8、ons which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This Eur
9、opean Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the n
10、ational standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Swit
11、zerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2010 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No.
12、 EN 13675:2004+A1:2010: EEN 13675:2004+A1:2010 (E) 2 Contents Page Foreword 31 Scope 52 Normative references 63 Terms and definitions . 84 List of significant hazards 95 Safety Requirements and/or measures . 105.1 !General design requirements 105.2 List of !significant“ hazards, hazardous situations
13、, safety requirements and/or measures (Table 1) 155.3 Special safety requirements and/or measures . 295.4 Noise reduction as a safety requirement 306 Verification of the safety requirements and/or measures . 337 Information for use 347.1 !General 347.2 Warning devices and safety signs . 347.3 Minimu
14、m marking“ . 347.4 !Accompanying documents“ 357.5 Maintenance manual . 37Annex A (normative) !Safety requirements and/or measures for electrical equipment and control systems at tube forming and rolling mills and finishing line equipment“ . 39Annex B (normative) !Noise test code“ . 43Annex C (inform
15、ative) An example of manufacturers safety instructions for maintenance 47Annex D (informative) List of typical plants/machinery covered by this standard 49Annex ZA (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC“ . 51Bibliography 5
16、2BS EN 13675:2004+A1:2010EN 13675:2004+A1:2010 (E) 3 Foreword This document (EN 13675:2004+A1:2010) has been prepared by Technical Committee CEN/TC 322 “Equipment for making and shaping of metals Safety requirements”, the secretariat of which is held by DIN. This European Standard shall be given the
17、 status of a national standard, either by publication of an identical text or by endorsement, at the latest by October 2010, and conflicting national standards shall be withdrawn at the latest by October 2010. This document includes Amendment 1, approved by CEN on 2010-02-21. This document supersede
18、s EN 13675:2004. The start and finish of text introduced or altered by amendment is indicated in the text by tags!“XAttention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying a
19、ny or all such patent rights. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA, which is an integral
20、 part of this document. Annexes A and B are normative. Annexes C and D are informative. An assessment of the foreseeable risks arising from the use of the plant/machinery was carried out when this standard was drafted by CEN/TC 322/WG 3, comprising experts from the following countries: Denmark, Germ
21、any, Italy, Sweden and the United Kingdom. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France,
22、 Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. BS EN 13675:2004+A1:2010EN 13675:2004+A1:2010 (E) 4 Introduction !This document is a type-C sta
23、ndard as stated in EN ISO 12100. The machinery concerned and the extent to which hazards, hazardous situations or hazardous events are covered are indicated in the Scope of this document. When requirements of this type-C standard are different from those which are stated in type-A or B standards, th
24、e requirements of this type-C standard take precedence over the requirements of the other standards for machines that have been designed and built according to the requirements of this type-C standard. Where for clarity an example of a preventative measure is given in the text, this should not be co
25、nsidered as the only possible solution. Any other solution leading to the same risk reduction is permissible if an equivalent level of safety is achieved. This European Standard assumes that the equipment is operated and maintained by trained personnel.“ BS EN 13675:2004+A1:2010EN 13675:2004+A1:2010
26、 (E) 5 1 Scope This European Standard describes the health and safety requirements of fully automated plant used in the process of tube forming, rolling and finishing (hereafter referred to as “plant“). It describes the foreseeable, significant hazards, hazardous situations, and events arising from
27、plants and from particular machines integrated to form the plant; it does not describe the full health and safety requirements for each particular machine. It indicates preventive measures for avoiding the hazards and reducing the risks. It deals not only with circumstances where the machinery is us
28、ed as intended, but also includes other conditions foreseen by the manufacturer, such as foreseeable faults, malfunctions or misuse. This European Standard specifies the requirements to ensure the safety of persons which are to be met during the design, assembly, transport, commissioning, operation,
29、 maintenance and decommissioning of the equipment. This standard assumes that installations are operated and maintained by adequately trained and competent personnel. Manual intervention for setting, adjustment and maintenance is accepted as part of the normal use of these machines. This standard as
30、sumes that the machinery is used with adequate workplace lighting conforming to !EN 12464-1“ or to local regulations. This standard applies to: Automated plant and equipment operated for the production of metal seamless hot and cold finished tubes and welded tubes. A list of machines which could mak
31、e up different plants is shown in Annex D (informative). This standard covers: For seamless hot-finished tubes: from material charging downstream of the heating furnace through the rolling process and up to, but not including any intermediate storage equipment or the downstream finishing lines. For
32、seamless cold-finished tubes: from material charging through the rolling process to the discharging equipment but not including any storage equipment. For welded tubes: from coil charging through strip preparation, forming and welding equipment up to, but not including any intermediate storage equip
33、ment or the downstream finishing lines. For the tube finishing line: from tube charging to the discharging equipment to the storage. The following items are outside the scope of this standard: complete risk assessment of single machines which are used to form a plant furnaces; quenching equipment; s
34、piral tube manufacture; large diameter tube welding manufacture using three-roll bending machines, U-ing and O-ing press lines and their finishing lines; butt welding machinery for the manufacture of endless strips; irradiation units (material testing by e. g., ultrasonic and X-ray testing units); c
35、entrifugal casting machines; machine tools used for e. g., threading, chamfering, stamping and marking machines; BS EN 13675:2004+A1:2010EN 13675:2004+A1:2010 (E) 6 storage equipment. This standard does not establish any requirements concerning electromagnetic disturbances. This standard is not appl
36、icable to tube rolling and forming mills and finishing line equipment, manufactured before the date of publication of this standard by CEN. NOTE The words “Tube“ and “Pipe“ are synonymous in this standard. 2 Normative references !The following referenced documents are indispensable for the applicati
37、on of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.“ !EN 349:1993, Safety of machinery Minimum gaps to avoid crushing of parts of the human body EN 614-1:2006, Safety of m
38、achinery Ergonomic design principles Part 1: Terminology and general principles EN 614-2, Safety of machinery Ergonomic design principles Part 2: Interactions between the design of machinery and work tasks EN 626-1:1994, Safety of machinery Reduction of risks to health from hazardous substances emit
39、ted by machinery Part 1: Principles and specifications for machinery manufacturers EN 842, Safety of machinery Visual danger signals General requirements, design and testing EN 853, Rubber hoses and hose assemblies Wire braid reinforced hydraulic type Specification EN 854, Rubber hoses and hose asse
40、mblies Textile reinforced hydraulic type Specification EN 856, Rubber hoses and hose assemblies Rubber-covered spiral wire reinforced hydraulic type Specification EN 857, Rubber hoses and hose assemblies Wire braid reinforced compact type for hydraulic applications Specification EN 894-1, Safety of
41、machinery Ergonomics requirements for the design of displays and control actuators Part 1: General principles for human interactions with displays and control actuators EN 894-2, Safety of machinery Ergonomics requirements for the design of displays and control actuators Part 2: Displays EN 894-3, S
42、afety of machinery Ergonomics requirements for the design of displays and control actuators Part 3: Control actuators EN 953:1997, Safety of machinery Guards General requirements for the design and construction of fixed and movable guards EN 981:1996, Safety of machinery System of auditory and visua
43、l danger and information signals EN 982:1996, Safety of machinery Safety requirements for fluid power systems and their components Hydraulics EN 983:1996, Safety of machinery Safety requirements for fluid power systems and their components Pneumatics EN 999:1998, Safety of machinery The positioning
44、of protective equipment in respect of approach speeds of parts of the human body BS EN 13675:2004+A1:2010EN 13675:2004+A1:2010 (E) 7 EN 1037:1995, Safety of machinery Prevention of unexpected start-up EN 1063, Glass in building Security glazing Testing and classification of resistance against bullet
45、 attack EN 1088:1995, Safety of machinery Interlocking devices associated with guards Principles for design and selection EN 1299, Mechanical vibration and shock Vibration isolation of machines Information for the application of source isolation EN 1837, Safety of machinery Integral lighting of mach
46、ines EN 12198-1, Safety of machinery Assessment and reduction of risks arising from radiation emitted by machinery Part 1: General principles EN 12254, Screens for laser working places Safety requirements and testing EN 13861, Safety of machinery Guidance for the application of ergonomics standards
47、in the design of machinery EN 14253, Mechanical vibration Measurement and calculation of occupational exposure to whole-body vibration with reference to health Practical guidance EN 50171, Central power supply systems EN 60204-1:2006, Safety of machinery Electrical equipment of machines Part 1: Gene
48、ral requirements (IEC 60204-1:2005, modified) EN 60447, Basic and safety principles for man-machine interface Marking and identification Actuating principles (IEC 60447:2004) EN 60825-1:2007, Safety of laser products Part 1: Equipment classification and requirements (IEC 60825-1:2007) EN 61310-1, Sa
49、fety of machinery Indication, marking and actuation Part 1: Requirements for visual, acoustic and tactile signals (IEC 61310-1:2007) EN 61310-2, Safety of machinery Indication, marking and actuation Part 2: Requirements for marking (IEC 61310-2:2007) EN 61496-1, Safety of machinery Electro- sensitive protective equipment Part 1: General requirements and test
