1、BRITISH STANDARDBS EN 1395-2:2007Thermal spraying Acceptance inspection of thermal spraying equipment Part 2: Flame spraying including HVOFThe European Standard EN 1395-2:2007 has the status of a British StandardICS 25.220.20g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g
2、48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g58BS EN 1395-2:2007This British Standard was published under the authority of the Standards Policy and Strategy Committee on 28 February 2007 BSI 2007ISBN 978 0 580 50276 7Natio
3、nal forewordThis British Standard was published by BSI. It is the UK implementation of EN 1395-2:2007. This standard together with BS EN 1395-1, BS EN 1395-3, BS EN 1395-4, BS EN 1395-5, BS EN 1395-6 and BS EN 1395-7 supersedes BS EN 1395:1996.The UK participation in its preparation was entrusted to
4、 Technical Committee STI/40, Thermally sprayed inorganic finishes.A list of organizations represented on STI/40 can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application.Compl
5、iance with a British Standard cannot confer immunity from legal obligations. Amendments issued since publicationAmd. No. Date CommentsEUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN 1395-2January 2007ICS 25.220.20 Supersedes EN 1395:1996 English VersionThermal spraying - Acceptance inspection of t
6、hermal sprayingequipment - Part 2: Flame spraying including HVOFProjection thermique - Contrle dacceptation du matrielde projection thermique - Partie 2: Projection la flamme ycompris par le procd HVOFThermisches Spritzen - Abnahmeprfungen fr Anlagenzum thermischen Spritzen - Teil 2: Flammspritzenei
7、nschlielich HVOFThis European Standard was approved by CEN on 23 December 2006.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibl
8、iographical references concerning such nationalstandards may be obtained on application to the CEN Management Centre or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of
9、 a CEN member into its own language and notified to the CEN Management Centre has the same status as theofficial versions.CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,France, Germany, Greece, Hungary, Iceland, Ireland,
10、 Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGManagement Centre: rue de Stassart, 36 B-10
11、50 Brussels 2007 CEN All rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 1395-2:2007: EEN 1395-2:2007 (E) 2 Contents Page Foreword3 1 Scope 4 2 Normative references 4 3 Terms and definitions .4 4 Principles of acceptance inspection4 5 Proced
12、ure of acceptance inspection.5 6 Designation 6 7 Inspection report6 Annex A (informative) Inspection report for flame spraying equipment using spraying powder including HVOF (initial test/retest).7 Annex B (informative) Inspection report for flame spraying equipment using spraying wire, rods or cord
13、s (initial test/retest) .9 Bibliography 11 EN 1395-2:2007 (E) 3 Foreword This document (EN 1395-2:2007) has been prepared by Technical Committee CEN/TC 240 “Thermal spraying and thermally sprayed coatings”, the secretariat of which is held by DIN. This European Standard shall be given the status of
14、a national standard, either by publication of an identical text or by endorsement, at the latest by July 2007, and conflicting national standards shall be withdrawn at the latest by July 2007. This document together with EN 1395-1, 1395-3, 1395-4, 1395-5, 1395-6 and 1395-7 supersedes EN 1395:1996. E
15、N 1395 consists of the following Parts, under the general title Thermal spraying Acceptance inspection of thermal spraying equipment: Part 1: General requirements; Part 2: Flame spraying including HVOF; Part 3: Arc spraying; Part 4: Plasma spraying; Part 5: Plasma spraying in chambers; Part 6: Manip
16、ulator systems; Part 7: Powder feed systems. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, German
17、y, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EN 1395-2:2007 (E) 4 1 Scope This European Standard specifies requirements for the acceptance inspecti
18、on of thermal spraying equipment in the case flame spraying including HVOF (high velocity oxygen-fuel), used in spray jobs to produce thermally sprayed coatings of reproducible quality. This part should be used in conjunction with EN 1395-1, which includes general requirements and explanations of pr
19、ocedures. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 657:2005, The
20、rmal spraying Terminology, classification EN 1395-7, Thermal spraying Acceptance inspection of thermal spraying equipment Part 7: Powder feed systems 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN 657:2005 apply. 4 Principles of acceptance inspection
21、 4.1 General The following clauses reveal state of the art technology in thermal spraying equipment and the minimum requirements concerning a stable parameter setting and maintenance according to the classes given in Annex A or Annex B. 4.2 Flame spraying nozzle Processing the spraying material shal
22、l be possible without any visible disturbing deposits on the burner nozzle and/or air nozzle. 4.3 Spraying material feed unit The material feed unit shall be suitable for operation along with the spraying equipment to be tested. The unit shall permit uniform processing of the consumables for which i
23、t is designed. It shall be possible to adjust the spraying material feed rate. The set points shall be constant and reproducible, a precondition for this being adequate and constant carrier gas pressure or actuating air pressure or supply of electrical power as appropriate. EN 1395-2:2007 (E) 5 5 Pr
24、ocedure of acceptance inspection 5.1 General Spraying equipment shall be deemed properly supplied for all suitable spraying applications and for use with all suitable spraying materials required for the spraying process if it complies with the following requirements: 5.2 Gases Flame spraying equipme
25、nt shall be deemed to comply with the requirements specified in 4.1, if the values of gas pressure and gas flow do not deviate by more than 1,5 % (Class A) and 5 % (Class B) from the set points over a 20 min period of spraying. 5.3 Flame spraying nozzle Nozzles shall be deemed to comply with the req
26、uirements specified in 4.2 if, after continuous spraying of nozzle-compatible materials at the maximum spray rate specified by the manufacturer for a period of 20 min, no disturbing deposits of spraying material have been built up. 5.4 Equipment specific tests 5.4.1 Spraying with liquid fuel HVOF fl
27、ame spraying equipment shall be deemed to comply with the requirements specified in 4.1 if the values of liquid fuel pressure and flow rate do not deviate by more than 2 % (Class A) and 5 % (Class B), from the set points over a 20 min period of spraying. 5.4.2 Wire flame spraying The suitability of
28、the system to process wires shall be tested with the flame burning; the length of wire fed in 1 min shall be measured. This determination shall be repeated twice more. The variations in fed length shall not exceed 5 %. For this test, wire materials and wire diameters for which the system is designed
29、 shall be used. 5.4.3 Flame spraying using rods or cords Testing shall be carried out for 1 min1 using Al2O3rods or cords of the agreed diameter. 5.4.4 Powder flame spraying The suitability of the system to process powders applying a stand-alone as well as a burner integrated powder feed unit shall
30、be tested according to EN 1395-7. 5.5 Backfire of flame Backfire of the fuel gas/oxygen flame shall not occur if the spraying equipment is operated according to the manufacturers instructions. EN 1395-2:2007 (E) 6 6 Designation Acceptance inspection of the thermal spraying equipment for flame sprayi
31、ng including HVOF shall be designated as follows: Acceptance inspection according to EN 1395-2. 7 Inspection report An example for the inspection report applying spraying powder is given in Annex A, and applying wire, rod or cord is given in Annex B. EN 1395-2:2007 (E) 7 Annex A (informative) Inspec
32、tion report for flame spraying equipment using spraying powder including HVOF (initial test/retest) The initial test/retest fulfils the requirements of the acceptance inspection according to EN 1395-2. User: . Manufacturer: Year of manufacture: Type of equipment:. Type of spray burner: . Type of pow
33、der feed unit: . CE-documentation complete: yes / no Change after 20 minute continuous testing Limit Evaluation actual value Class in % Item tested, where applicable Full scale Set point min. max. maximum deviation in % Class A Class Bpassed failed pressure bar 1,5 5 Fuel gas flow Nl/min1) 1,5 5 pre
34、ssure bar 1,5 5 Oxygen flow Nl/min1) 1,5 5 pressure bar 1,5 5 Atomising gas flow Nl/min1) 1,5 5 pressure bar 1,5 5 Liquid fuel flow l/h 1,5 5 pressure bar 1,5 5 Carrier gas flow Nl/min1) 1,5 5 flow l/min 5 10 Cooling water inlet temperature to burner C 5 C 10 C 1)Referred to temperature 0 C and norm
35、al pressure (1 013,25 hPa). EN 1395-2:2007 (E) 8 Deposits: yes / no Nozzle disturbance: yes / no Sustained backfire of flame: yes / no Time needed for stabilisation: . Automatic energy shutdown: Lack of gas: yes / no Lack of cooling water: yes / no Limits of error of measuring instruments: % of set
36、point (max. 5 %) Class 2,5 2): yes / no Comments:. . . . . . The thermal spraying equipment has been accepted: yes / no Date: Inspectors signature: . Date: Customers signature: Date: Suppliers signature:. 2)Maximum permissible error expressed by percentage of measuring span. EN 1395-2:2007 (E) 9 Ann
37、ex B (informative) Inspection report for flame spraying equipment using spraying wire, rods or cords (initial test/retest) The initial test/retest fulfils the requirements of the acceptance inspection according to EN 1395-2. User: . Manufacturer: Year of manufacture: Type of equipment:. Type of spra
38、y burner: . Type of wire/rod/cord feed unit: CE-documentation complete: yes / not Testing the gas supply Change after 20 minute continuous testing Limit Evaluation actual value Class in % Item tested, where applicable Full scale Set point min. max. maximum deviation in % Class A Class Bpassed failed
39、 pressure bar 1,5 5 Fuel gas flow Nl/min3) 1,5 5 pressure bar 1,5 5 Oxygen flow Nl/min3) 1,5 5 pressure bar 1,5 5 Atomising gas flow Nl/min3) 1,5 5 Testing the feed unit (wire, rod, cord) Limit deviation in % Evaluation Spray material feed unit Set points 1sttest 2ndtest 3rdtest Class A Class B Actu
40、al deviation in % passed failed Fed length mm/min 5 5 3)Referred to temperature 0 C and normal pressure (1 013,25 hPa). EN 1395-2:2007 (E) 10 Deposits: yes / no Nozzle disturbance: yes / no Sustained backfire of flame: yes / no Time needed for stabilisation: . Automatic energy shutdown: Lack of gas:
41、 yes / no Excessive variations in feed: yes / no Limits of error of measuring instruments: % of set points (max. 5 %) Class 2,5 4): yes / no Comments:. . . . . . The thermal spraying equipment has been accepted: yes / no Date: Inspectors signature: . Date: Customers signature: Date: Suppliers signat
42、ure:. 4)Maximum permissible error expressed by percentage of measuring span. EN 1395-2:2007 (E) 11 Bibliography 1 EN 1395-1, Thermal spraying Acceptance inspection of thermal spraying equipment Part 1: General requirements BS EN 1395-2:2007BSI389 Chiswick High RoadLondonW4 4ALBSI British Standards I
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