1、BS EN1501-3:2008ICS 43.160NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBRITISH STANDARDRefuse collectionvehicles and theirassociated liftingdevices Generalrequirements andsafety requirementsPart 3: Front loaded refuse collectionvehiclesThis British Standardwas published unde
2、r theauthority of the StandardsPolicy and StrategyCommittee on 28 February2009 BSI 2009ISBN 978 0 580 54294 7Amendments/corrigenda issued since publicationDate CommentsBS EN 1501-3:2008National forewordThis British Standard is the UK implementation of EN 1501-3:2008.The UK participation in its prepa
3、ration was entrusted to TechnicalCommittee B/508/1, Waste containers and associated lifting devices onrefuse collection vehicles.A list of organizations represented on this committee can be obtained onrequest to its secretary.This publication does not purport to include all the necessary provisionso
4、f a contract. Users are responsible for its correct application.Compliance with a British Standard cannot confer immunityfrom legal obligations.BS EN 1501-3:2008EUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN 1501-3March 2008ICS 43.160English VersionRefuse collection vehicles and their associated
5、lifting devices -General requirements and safety requirements - Part 3: Frontloaded refuse collection vehiclesBennes de collecte des dchets et leurs lve-conteneursassocis - Exigences gnrales et exigences de scurit -Partie 3: Bennes chargement frontalAbfallsammelfahrzeuge und die dazugehrigenSchttung
6、en - Allgemeine Anforderungen undSicherheitsanforderungen - Teil 3: FrontladerThis European Standard was approved by CEN on 12 January 2008.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a nation
7、al standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the CEN Management Centre or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any
8、other language made by translationunder the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as theofficial versions.CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia
9、, Finland,France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES
10、KOMITEE FR NORMUNGManagement Centre: rue de Stassart, 36 B-1050 Brussels 2008 CEN All rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 1501-3:2008: EBS EN 1501-3:2008EN 1501-3:2008 (E) 2 Contents Page Foreword4 Introduction .5 1 Scope 6 2 Nor
11、mative references 6 3 Terms and definitions .8 4 Modes and controls of front loaded RCV12 5 List of significant hazards 14 6 Safety requirements 20 7 Verification .37 8 Information for use 41 Annex A (normative) Definition of working and functional spaces .46 Annex B (normative) Examples of data she
12、et48 Annex C (informative) Types of systems for front loaded RCVs: lifting devices, compaction and discharge systems and types of waste containers54 Annex D (normative) Warning signals 60 Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directiv
13、e 98/37/EC, amended by 98/79/EC61 Annex ZB (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC .62 Bibliography 63 Figures Figure A.1 Side view of a front loaded RCV 46 Figure A.2 Top view of a front loaded RCV .47 Figure B.1 Example of
14、 data sheet. Dimensions, volumes and centres of gravity.48 Figure B.2.1 Example of data sheet - Axle load calculation 49 Figure B.2.2.1 Lateral tipping edge at outer tire .50 Figure B.2.2.2 Rear tipping edge at centre line of the most rear axle 50 Figure B.2.2 Example of data sheet - Calculation of
15、side and rear stability on fully tipped body / bodywork51 Figure B.2.3.1 Longitudinal stability 52 Figure B.2.3.2 Lateral stability 52 BS EN 1501-3:2008EN 1501-3:2008 (E) 3 Figure B.2.3. Example of data sheet - Stability calculation in container lifting mode 53 Figure C.1 Types of lifting devices fo
16、r front loaded RCV 54 Figure C.2 Types of compaction systems.55 Figure C.3 Types of discharge systems 56 Figure C.4 Recommended types of waste containers .57 Figure C.5 Description of forks 58 Figure C.6 Types of top doors 59 Figure D.1 Warning signal for extending lifting devices60 Tables Table 1 L
17、ist of significant hazards .14 Table 2 Graphical symbols26 Table 3 Verification 37 BS EN 1501-3:2008EN 1501-3:2008 (E) 4 Foreword This document (EN 1501-3:2008) has been prepared by Technical Committee CEN/TC 183 “Waste management”, the secretariat of which is held by DIN. This European Standard sha
18、ll be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by September 2008, and conflicting national standards shall be withdrawn at the latest by September 2009. Attention is drawn to the possibility that some of the elements of this
19、 document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requi
20、rements of EC Directive(s). For relationship with EC Directive(s), see informative Annexes ZA and ZB, which are an integral part of this document. The minimum essential criteria are considered to be of primary importance in providing safe, serviceable, economical, and practical front loaded refuse c
21、ollection vehicles. This European Standard is one part of the series of coordinated standards EN 1501 about “Refuse collection vehicles and their associated lifting devices - General requirements and safety requirements” comprising the following parts: Part 1: Rear-end loaded refuse collection vehic
22、les, as amended by A1: Footboards (under revision) Part 2: Side loaded refuse collection vehicles Part 3: Front loaded refuse collection vehicles Part 4: Noise test code for refuse collection vehicles Part 5: Lifting devices for refuse collection vehicles (under preparation) This European Standard i
23、s the third one of a series of standards dealing with specification, design, safety and testing of refuse collection vehicles (RCVs) and their associated lifting devices. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to i
24、mplement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerl
25、and and the United Kingdom. BS EN 1501-3:2008EN 1501-3:2008 (E) 5 Introduction This document is a type C standard as stated in EN ISO 12100-1. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this document. When provis
26、ions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards, for machines that have been designed and built according to the provisions of this type C standard. The
27、series of standards should be read in conjunction with the documents developed by CEN/TC 183/WG 1 for mobile waste containers (according to the series of standards EN 840), for stationary waste containers (according to the series of standards EN 12574) and for selective collection containers emptied
28、 by the top (Type B of EN 13071) that are compatible with some of the lifting devices specified in this standard (see Figure C.4). While producing this standard it was assumed that: only persons who have been appropriately trained will operate the front loaded RCV; the guidelines issued by the chass
29、is manufacturer have been taken into account; components without specific requirements are designed in accordance with the usual engineering practice and calculation codes, including all failure modes, of sound mechanical and electrical construction and made of materials with adequate strength and o
30、f suitable quality; harmful materials, such as asbestos, are not used as part of the machine; components are kept in good repair and working order, so that the characteristics, within the specified limits as stated in the maintenance manual, remain despite wear; by design of the load bearing element
31、s, a safe operation of the machine is assured for loading ranging from zero to 100 % of the rated capacities; the equipment has been designed for operation with an ambient temperature between 25 C and 40 C; specific uses and operating conditions of the machinery are taken into account by negotiation
32、 between the manufacturer and the user (for example: type of waste, extended temperature range, type of driving conditions). The standard is designed for careful consideration by designers, manufacturers, suppliers and users of the front loaded RCV. BS EN 1501-3:2008EN 1501-3:2008 (E) 6 1 Scope This
33、 standard applies to front loaded refuse collection vehicles, as defined in 3.2, and specifies their technical requirements. This standard deals with all significant hazards, hazardous situations and events relevant to the front loaded RCV, when it is used as intended and under conditions of misuse
34、which are reasonably foreseeable by the manufacturer (see Clause 4). This standard part 3 describes and gives the requirements of the front loaded RCV and the associated lifting device(s) and refers to part 4 of this series of standards for the noise test code. Examples for standard types of front l
35、oaded refuse collection vehicles are given in Annex C. This European Standard is not applicable to: operation in severe conditions (e.g. extreme environmental conditions such as: temperatures below 25 C and above 40 C, corrosive environment, tropical environment, lightning, wind velocity in excess o
36、f 75 km/h); operation subject to special rules (e.g. potentially explosive atmospheres, contaminating environments); transportation of passengers, lifting of persons; loading by crane; loading by satellite vehicle; containers other than defined in EN 840-1 to -4, EN 12574-1 to -3 and type B of EN 13
37、071; handling of loads the nature of which could lead to dangerous situations such as hot wastes, acids and bases, radioactive materials, especially fragile loads, explosives. This document is not applicable to machinery which is manufactured before the date of its publication by CEN. 2 Normative re
38、ferences The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 294, Safety of machinery - Safety dis
39、tance to prevent danger zones being reached by the upper limbs EN 349, Safety of machinery - Minimum gaps to avoid crushing of parts of the human body EN 574, Safety of machinery - Two-hand control devices - Functional aspects - Principles for design EN 811, Safety of machinery - Safety distances to
40、 prevent danger zones being reached by the lower limbs EN 840-1, Mobile waste containers - Part 1: Containers with 2 wheels with a capacity up to 400 l for comb lifting devices, dimensions and design EN 840-2, Mobile waste containers - Part 2: Containers with 4 wheels with a capacity up to 1 300 l w
41、ith flat lid(s), for trunnion and/or comb lifting devices - Dimensions and design EN 840-3, Mobile waste containers - Part 3: Containers with 4 wheels with a capacity up to 1 300 l with dome lid(s), for trunnion and/or comb lifting devices - Dimensions and design BS EN 1501-3:2008EN 1501-3:2008 (E)
42、7 EN 840-4, Mobile waste containers - Part 4: Containers with 4 wheels with a capacity up to 1 700 l with flat lid(s), for wide trunnion or BG- and/or wide comb lifting devices - Dimensions and design EN 842, Safety of machinery - Visual danger signals - General requirements, design and testing EN 8
43、94-1, Safety of machinery - Ergonomics requirements for the design of displays and control actuators - Part 1: General principles for human interactions with displays and control actuators EN 894-2, Safety of machinery - Ergonomics requirements for the design of displays and control actuators - Part
44、 2: Displays EN 894-3, Safety of machinery - Ergonomics requirements for the design of displays and control actuators - Part 3: Control actuators EN 953, Safety of machinery - Guards - General requirements for the design and construction of fixed and movable guards EN 982, Safety of machinery - Safe
45、ty requirements for fluid power systems and their components - Hydraulics EN 983, Safety of machinery - Safety requirements for fluid power systems and their components - Pneumatics EN 1032, Mechanical vibration - Testing of mobile machinery in order to determine the vibration emission value EN 1037
46、, Safety of machinery - Prevention of unexpected start-up EN 1050:1996, Safety of machinery - Principles for risk assessment EN 1088:1995, Safety of machinery - Interlocking devices associated with guards - Principles for design and selection EN 1501-4, Refuse collection vehicles and their associate
47、d lifting devices - General requirements and safety requirements - Part 4: Noise test code for refuse collection vehicles EN 1837, Safety of machinery - Integral lighting of machines EN 12574-1, Stationary waste containers - Part 1: Containers with a capacity up to 10 000 l with flat or dome lid(s),
48、 for trunnion, double trunnion or pocket lifting device - Dimensions and design EN 12574-2, Stationary waste containers - Part 2: Performance requirements and test methods EN 12574-3, Stationary waste containers - Part 3: Safety and health requirements EN 13071, Selective waste collection containers
49、 - Above-ground mechanically-lifted containers with capacities from 80 l to 5000 l for selective collection of waste EN 13309, Construction machinery - Electromagnetic compatibility of machines with internal electrical power supply EN 13478, Safety of machinery - Fire prevention and protection EN 60204-1:2006, Safety of machinery - Electrical equipment of machines - Part 1: General requirements (IEC 60204-1:2005, modified) EN 60529, Degrees of protection provided by enclosures (IP code
