1、BS EN 3155-001:2016Aerospace series Electricalcontacts used in elements ofconnectionPart 001: Technical SpecificationBSI Standards PublicationWB11885_BSI_StandardCovs_2013_AW.indd 1 15/05/2013 15:06BS EN 3155-001:2016 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of
2、 EN 3155-001:2016. It supersedes BS EN 3155-001:2009 which is withdrawn.The UK participation in its preparation was entrusted to Technical Committee ACE/6, Aerospace avionic electrical and fibre optic technology.A list of organizations represented on this committee can be obtained on request to its
3、secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. The British Standards Institution 2016.Published by BSI Standards Limited 2016ISBN 978 0 580 92614 3 ICS 49.060 Compliance with a British Standard can
4、not confer immunity from legal obligations.This British Standard was published under the authority of the Standards Policy and Strategy Committee on 30 September 2016.Amendments/corrigenda issued since publicationDate T e x t a f f e c t e dBS EN 3155-001:2016EUROPEAN STANDARD NORME EUROPENNE EUROPI
5、SCHE NORM EN 3155-001 September 2016 ICS 49.060 Supersedes EN 3155-001:2009English Version Aerospace series - Electrical contacts used in elements of connection - Part 001: Technical Specification Srie arospatiale - Contacts lectriques utiliss dans les organes de connexion - Partie 001 : Spcificatio
6、n technique Luft- und Raumfahrt - Elektrische Kontakte zur Verwendung in Verbindungselementen - Teil 001: Technische Lieferbedingungen This European Standard was approved by CEN on 4 April 2016. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions
7、for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in th
8、ree official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards b
9、odies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia,
10、 Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2016 CEN All rights of exploitation in any form and by any means reserved worl
11、dwide for CEN national Members. Ref. No. EN 3155-001:2016 EBS EN 3155-001:2016EN 3155-001:2016 (E) 2 Contents Page European foreword 3 1 Scope 4 2 Normative references 4 3 Terms and definitions . 5 4 Conditions of use . 7 5 Design and description . 8 6 Dimensions and mass 12 7 Operation . 12 8 Tests
12、 . 13 9 Quality assurance 22 10 Designation and marking . 43 11 Delivery conditions 45 12 Packaging . 45 13 Storage 45 Annex A (normative) Symbols of contact sizes in contact arrangement drawings 46 BS EN 3155-001:2016EN 3155-001:2016 (E) 3 European foreword This document (EN 3155-001:2016) has been
13、 prepared by the Aerospace and Defence Industries Association of Europe - Standardization (ASD-STAN). After enquiries and votes carried out in accordance with the rules of this Association, this Standard has received the approval of the National Associations and the Official Services of the member c
14、ountries of ASD, prior to its presentation to CEN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by March 2017, and conflicting national standards shall be withdrawn at the latest by March 2017. At
15、tention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 3155-001:2009. According to the CEN-CENELEC Internal Regulat
16、ions, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Ital
17、y, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. BS EN 3155-001:2016EN 3155-001:2016 (E) 4 1 Scope This European Standard specifies: the electrical, mechanical, environmental and di
18、mensional characteristics of electrical contacts used in elements of connection, including coaxial, triaxial and quadrax contacts; the conditions for qualification, acceptance testing and quality assurance; the test programs and groups. It is applicable to removable crimp contacts, wrap contacts, so
19、lder contacts used in connectors or in other elements of electrical connection. In case of conflict or missing information between the EN 3155-001 and the product standards, the product standard shall govern. 2 Normative references The following documents, in whole or in part, are normatively refere
20、nced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 2083, Aerospace series Copper or copper alloy conductors for electrical
21、cables Product standard EN 2242, Aerospace series Crimping of electric cables with conductors defined by EN 2083, EN 4434 and EN 2346 EN 2424, Aerospace series Marking of aerospace products EN 2591-100*, Aerospace series Elements of electrical and optical connection Test methods Part 100: General EN
22、 3197, Aerospace Series Design and installation of aircraft electrical and optical interconnection systems EN 4434, Aerospace series Copper or copper alloy lightweight conductors for electrical cables Product standard (Normal and tight tolerances) EN 9133, Aerospace series Quality management systems
23、 Qualification procedure for aerospace standard parts EN ISO 1302, Geometrical Product Specifications (GPS) Indication of surface texture in technical product documentation (ISO 1302) EN ISO 27874, Metallic and other inorganic coatings Electrodeposited gold and gold alloy coatings for electrical, el
24、ectronic and engineering purposes Specification and test methods (ISO 27874) ISO 2859-1, Sampling procedures for inspection by attributes Part 1: Sampling plans indexed by acceptance quality level (AQL) for lot-by-lot inspection *All parts quoted in this European Standard. BS EN 3155-001:2016EN 3155
25、-001:2016 (E) 5 ISO 8843, Aircraft Crimp-removable contacts for electrical connectors Identification system IEC 60352-1, Solderless connections Part 1: Wrapped connections General requirements, test methods and practical guidance1)TR 3198, Aerospace series Manufacturers identification monograms and
26、marks for EN aerospace products 2)3 Terms and definitions For the purposes of this document, the terms and definitions given in EN 2591-100 and the following apply. 3.1 LSP Length of Selective Protection 3.2 point of electrical contact position of point of application of the force which provides con
27、tact pressure 3.3 contact active area part of the contact which allows current to pass between the contact male and female 3.4 contact transition area all mechanical liaisons that contribute to electrical performance and which are different from contact active area defined in 3.3 3.5 coaxial contact
28、 male or female assembly of two contacts arranged coaxially enabling the connection of coaxial, shielded or bifilar cables See Figure 1. NOTE 1 Male coaxial contact where the outer contact is male; the central contact(s) may be male or female. NOTE 2 Female coaxial contact where the outer contact is
29、 female; the central contact(s) may be male or female. Coupling face Key 1 Centre contact 2 Outer contact Figure 1 1) Published by: IEC International Electrotechnical Commission. http:/www.iec.ch/ 2) Published as ASD-STAN Technical Report at the date of publication of this European Standard. http:/w
30、ww.asd-stan.org/ BS EN 3155-001:2016EN 3155-001:2016 (E) 6 3.6 triaxial contacts male or female assembly of three contacts arranged coaxially, enabling the connection of shielded triaxial or bifilar cables See Figure 2. NOTE 1 Male triaxial contact where the outer contact is male; the central contac
31、t(s) may be male or female. NOTE 2 Female triaxial contact where the outer contact is female; the central contact(s) may be male or female. Key 1 Centre contact 2 Intermediate contact 3 Outer contact Figure 2 3.7 bifilar contact (twinax) assembly of three contacts, two of which are parallel, the thi
32、rd being peripheral to these, enabling the connection of shielded bifilar cables See Figure 3. NOTE 1 Male twinax contact where the outer contact is male; the central contacts may be male or female. NOTE 2 Female twinax contact where the outer contact is female; the central contacts may be male or f
33、emale. Key 1 Twin parallel contacts 2 Outer contact Figure 3 3.8 quadrax contact assembly of five contacts, four of which are parallel, the fifth being peripheral to these, enabling the connection of shielded quadrax cables See Figure 4. NOTE 1 Male quadrax contact where the outer contact is male; t
34、he central contacts may be male or female. NOTE 2 Female quadrax contact where the outer contact is female; the central contacts may be male or female. Key 1 Four parallel contacts 2 Outer contact Figure 4 BS EN 3155-001:2016EN 3155-001:2016 (E) 7 4 Conditions of use 4.1 Types of contact The contact
35、 specified shall be one of the following types: Type A: Removable contact for general application; Type B: Non-removable contact, See Note; Type C: Removable contact for thermocouple; Type D: Removable contact with screening feature (including the coaxial contacts, triaxial contacts and bifilar cont
36、acts). These have no characteristic impedance and are therefore not recommended for use at high frequency. Type E: Removable contact with screening feature, including coaxial, triaxial, bifilar and quadrax contacts. These have matched impedance. NOTE Type B contacts are defined in the connector spec
37、ifications. 4.2 Temperature classes The contacts specified shall be from one of the classes specified below: class P: maximum operating temperature 125 C; class R: maximum operating temperature 150 C; class S: maximum operating temperature 200 C; class T: maximum operating temperature 260 C; class U
38、: maximum operating temperature 350 C. The minimum operating temperature shall be 65 C, unless otherwise specified in the product standard. 4.3 Permissible wires and cables 4.3.1 The conductors which are acceptable in the crimping barrels and the coding by means of colour bands are specified in ISO
39、8843. The contact detail specification shall state the acceptable conductors for each size of contact. 4.3.2 The type of cable, coaxial, triaxial, etc. shall be specified in the product standard. BS EN 3155-001:2016EN 3155-001:2016 (E) 8 5 Design and description 5.1 Design 5.1.1 General This standar
40、d covers male and female contacts of all types and technologies: cylindrical or rectangular entry contacts, flat contacts of the blade type, etc., stamped, formed or machined contacts. Stamped and formed technology for body contact are not allowed. 5.1.2 Mating end of female contact, cylindrical con
41、tacts Unless otherwise stated in the product standard, the mating end of female contacts from size 08 to 24, shall be of the restricted entry type and shall not permit the introduction of a gauge which has a diameter 0,13 mm greater than the maximum diameter of the male contact. 5.1.3 Mating end of
42、male contacts, cylindrical contacts Unless otherwise stated in the product standard, the mating end of the male contacts shall be approximately spherical. A flat is permitted at the end; its dimensions are given in Table 1. Table 1 Gauge dimensions for male contact Contact size Pin active area conta
43、ct diameter Diameter of flat at the mating end Contact size Pin active area Contact diameter Diameter of flat at the mating end mm mm mm mm 28 a 0,394 0,368 0,19 max. 14 2,01 1,96 0,99 0,61 26 a0,521 0,495 0,25 max. 12 2,41 2,36 1,57 1,19 24 a0,65 0,62 0,30 max. 10 3,20 3,15 2,08 1,57 23 0,705 0,659
44、 0,30 max. 8 3,63 3,58 2,18 1,68 22 0,775 0,750 0,35 max. 6 4,55 4,50 2,44 1,93 20 1,04 0,99 0,51 0,13 4 5,74 5,69 2,79 2,29 16 1,61 1,56 0,81 0,43 aInner contact of type D or type E. 5.1.4 Solder buckets The buckets shall be designed so that during soft soldering operations, the liquid solder canno
45、t run towards the end of the contact. BS EN 3155-001:2016EN 3155-001:2016 (E) 9 5.1.5 Crimp barrels Barrels shall be designed to accept the range of permissible conductors according to ISO 8843, EN 2083 and EN 4434. The use of a reducing sleeve is not recommended; this remains the responsibility of
46、the user and shall be subject to acceptance by the relevant OEMs. 5.1.6 Terminations for wrapped connections The terminations for wrapped connections shall comply with IEC 60352-1. 5.1.7 Surface roughness (see EN ISO 1302) The surface roughness after coating in the male contact zone shall not exceed
47、 Ra= 0,8 m (or N6); in the other zones, it shall not exceed Ra= 1,6 m (or N7). 5.1.8 Engagement sequence The engagement sequence for coaxial and quadrax contacts shall be outer contact, then inner contacts. Unless otherwise specified in the product standard, the engagement sequence for triaxial cont
48、acts shall be: outer contact, intermediate contact, centre contact. 5.2 Materials The materials used in the manufacture of contacts shall be consistent with those indicated in the definition document. When dissimilar metals are in close contact, the electromotive force of the galvanic couple shall n
49、ot exceed 0,25 V, see EN 3197. 5.3 Metallic protective plating Except contact type C contact. 5.3.1 General The protective coating may be either uniform over the entire surface of the contact, or it may be selective. The entire contact shall have a nickel undercoat and gold overcoat, with the exception of fittings or retaining features such as springs or spring clips which shall be made of a corrosion resisting material. Three functional areas are defined with their minimum gold platin
