1、 STD-BSI BS EN 415-2-ENGL 2000 1624669 0833807 301 BRITISH STANDARD Safety of packaging machines - Part 2: Pre-formed rigid container packaging machines The European Standard EN 41 British Standard 1:1999 has the status of a ICs 55.200 NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIG
2、HT LAW BS EN 415-22000 COPYRIGHT European Committee for StandardizationLicensed by Information Handling ServicesSTD*BSI BS EN 4L5-2-ENGL 2000 = L6Z4669 0833808 248 M direction of the Engineering Sector Committee, was published under the authority of the Standards Committee and comes into effect on 1
3、5 March 2000 Amd. No. BS EN 415-22000 Date Comments National foreword This British Standard is the official English language version of EN 4152:1999. The UK participation in its preparation was entrusted by Technical Committee MCFY3, Safeguarding of machmery, to Subcommittee MCE/3/3, Packagmg machin
4、es - Safety, which has the responsibjiity to: - aid enquirers to understand the text; - present to the responsible European committee any enquiries on the - monitor related international and European developments and promulgate interpretation, or proposals for change, and keep the UK interests infor
5、med them in the UK A list of organizations represented on this committee can be obtained on request to its secretary. Cross-references The British Standards which implement intemational or European publications referred to in this document may be found in the BSI Standads Catalogue under the section
6、 entitled “International Standards Correspondence Index”, or by using the “Find” facility of the BSI Standards Electronic Catalogue. A British Standard does not purport to include all the necessary provisions of a contract. Users of British Standards are responsible for their correct application. Co
7、mpliance with a British Standard does not of itself confer immunity from legal obligations. Summary of pages This document comprises a hnt cover, an inside front cover, the EN title page, pages 2 to 78, an inside back cover, and a back cover. The BSI copyright notice displayed in this document indic
8、ates when the document was last issued. O BSI 03-2000 I l ISBN O 580 3204 2 I l COPYRIGHT European Committee for StandardizationLicensed by Information Handling Services STDBBSI BS EN 415-2-ENGL 2000 W 1624bb9 0833809 184 EUROPEAN STANDARD NORME EUROPENNE EUROPAISCHE NORM EN 415-2 December 1999 ICs
9、55.200 English version Safety of packaging machines - Part 2: Pre-formed rigid container packaging machines Scurit des machines demballages - Partie 2: Machines demballage pour contenants rigides prforms Sicherheit von Verpackungsmaschinen - Teil 2: Verpackungcmaschinen fr vorgefertigte formstabile
10、Packmittel This European Standard was approved by CEN on 14 November 1998. CEN members are bound to comply with the CENICENELEC Internal Regulations which stipulate the conditions for giving this Europen Standard the status of a national standard without any alteration. Up-to-date lists and bibliogr
11、aphical references concerning sich national standards may be obtained on application to the Central Secretariat or to any CEN member. This European Standard exists in three oficial versions (English, French, German). A version in any other language made by traislation under the responsibility of a C
12、EN member into its own language and notified to the Central Secretariat has the same status as he oficial versions. CEN members are the national standards bodies of Austria, Belgium, Czech Republic, Denmark, Finland, France. Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlands, Noway, P
13、ortugal, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITEE FOR STANDARDIZATION COMITE EUROPEEN DE NORMALISATION EUROPISCHES KOMITEE FOR NORMUNG Central Secretariat: rue de Stassart, 36 B-1050 Brussels Q 1999 CEN All rights of exploitation in any form and by any means reserved worldwid
14、e for CEN national Members. Ref. No. EN 415-2:1999 E COPYRIGHT European Committee for StandardizationLicensed by Information Handling ServicesPage 2 EN 415-2:1999 CONTENTS FOREWORD 5 O. INTRODUCTION 5 i. SCOPE 6 2. NORMATIVE REFERENCES 7 3. DEFINITIONS II 4. LIST OF SIGNIFICANT HAZARDS 12 4.1 Common
15、 Hazards 12 4.1.1 Mechanical hazards 12 4.1.2 Electrical hazards 14 4.1.3 Thermal hazards 14 4.1.4 Hazards generated by noise 14 4.1.5 Hazards generated by vibration 14 4.1.6 Hazards generated by radiation 15 4.1.7 used for cleaning or sterilizing 15 4.1.8 Hazards caused by neglecting ergonomic prin
16、ciples 15 4.1.9 Hazard combinations 15 4. I. I O Hazards caused by failure of energy supply 16 4.1 .I 1 Hazards due to guards being removed or incorrectly adjusted on machines which accommodate different sizes of container or label 16 4.1 .I2 Hazards caused by faults in control systems and controls
17、16 4.2 Machine Specific Hazards 16 4.2.1 Hazards associated with filling machines (other than cask, keg and barrel filling machines) 17 4.2.2 Hazards associated with capping, closing and sealing/seaming machines 17 4.2.3 Hazards associated with container cleaning machines (other than cask, keg and b
18、arrel cleaning machines) 17 4.2.4 Hazards associated with linear and rotary rinsing and air cleaning machines 18 4.2.5 Hazards associated with labelling, decorating, coding and marking machines 18 4.2.6 Hazards associated with decapping/unscrewing machines 19 4.2.7 Hazards associated with machines w
19、hich inspect and reject con ta ners 19 4.2.8 Hazards associated with machines that apply wiring to secure stoppers in bottles 20 4.2.9 Hazards associated with machines which combine rinsing, inspecting, filling, sealing and labelling containers 20 4.2.10 Hazards associated with barrel, keg and cask
20、pushing, turning, cleaning and filling machines (excluding multi-lane plants) 20 Hazards caused by materials and substances being filled or OBSI 03-2000 COPYRIGHT European Committee for StandardizationLicensed by Information Handling ServicesSTDmBSI ES EN 415-2-ENGL 2000 m 1624bb9 0833833 832 m Page
21、 3 EN 415-211999 4.2.1 1 Hazards associated with packing, unpacking and 4.2.12 Hazards associated with unpressurized pasteurizers and 4.2.13 Hazards associated with continuous vertical and horizontal unscrambling machines 20 back-cooling machines 20 sterilizing machines 20 5. SAFETY REQUIREMENTS AND
22、 MEASURES 21 5.1 Common Safety Requirements 21 5.1.1 Safety Requirements for mechanical hazards 21 5. I .2 Safety Requirements for electrical hazards 25 5.1.3 Safety Requirements for thermal hazards 25 5.1.4 Safety Requirements for hazards generated by noise 26 5.1.5 Safety Requirements for vibratio
23、n hazards 26 5.1.6 Safety Requirements for radiation hazards 27 5.1.7 Safety Requirements relating to materials and substances 27 5.1.8 Requirements to prevent hazards due to the neglect of ergonomic principles 27 5.1.9 Safety Requirements for hazard combinations 28 5.1.1 O Safety Requirements to pr
24、event hazards from failure of energy supply 28 5.1.1 1 Safety Requirements which enable machines to safely accommodate different sizes of container and label 28 5. I. 12 Safety Requirements for control systems and controls 29 30 5.2. I Additional Safety Requirements for filling machines (other than
25、keg, cask and barrel filling machines) 30 5.2.2 Additional Safety Requirements for capping, closing and sealing/seaming machines 31 5.2.3 Additional Safety Requirements for container cleaning machines (other than cask, keg and barrel cleaning machines) 31 5.2.4 Additional Safety Requirements for lin
26、ear and rotary rinsing and air cleaning machines 33 5.2.5 Additional Safety Requirements for labelling, decorating, coding and marking machines 33 5.2.6 Additional Safety Requirements for decappinghnscrewing machines 34 5.2.7 Additional Safety Requirements for machines which inspect and reject conta
27、iners 35 5.2.8 Additional Safety Requirements for machines that apply wiring to secure stoppers in bottles 35 5.2.9 Additional Safety Requirements for combination hazards in machines which rinse, inspect, fill, seal and label containers 35 5.2.10 Additional Safety Requirements for barrel, cask and k
28、eg pushing, turning, cleaning and filling machines (excluding multi-lane plants) 35 5.2.11 Additional Safety Requirements for packing, unpacking and unscrambling machines 38 5.2.12 Additional Safety Requirements for unpressurized pasteurizers and back-cooling machines 38 5.2 Machine Specific Safety
29、Requirements OBSI 03-2000 COPYRIGHT European Committee for StandardizationLicensed by Information Handling ServicesSTD.BSI BS EN 435-2-ENGL 2000 3624669 0833832 779 Page 4 EN 415-2:1999 5.2.13 Additional Safety Requirements for continuous vertical and horizontal sterilizing machines VERIFICATION OF
30、THE SAFETY REQUIREMENTS 6 7 INFORMATION FOR USE Figure 1 Typical plan of bottling hall Figure 2 Typical plan of a canning hall Figure 3 Typical plan of a hegging plant Figure 4 Diagram of counterpressurelvacuum filler Figure 5 Diagram of hazards associated with containers, filling valves, partition
31、plates, lifting pedestals, lifting cylinders, cam tracks and rollers on filling machines. Figure 6 Diagram of single end bottle washer Figure 7 Diagram of double end bottle washer Figure 8 Diagram of labelling machine with oscillating magazine Figure 9 Diagram of linear type keg filler/cleaner Figur
32、e 10 Diagram of carousel type keg cleaner/filler (top view) Annex A (informative) Noise Test Code Annex B (informative) Typical Noise Levels for the Glass Bottling Process 38 39 43 48 50 52 54 55 56 57 58 59 60 61 67 Annex C (informative) Guidance on Safety Requirements in relation to substances bei
33、ng filled 69 Annex D (informative) Guidance on Safety Requirements in relation hygiene principles 71 Annex E (informative) Guidance on Safety Requirements in relation to cleaning and sterilizing containers 72 Annex F (informative) Examples of ways of preventing access through container feed and exit
34、 points on barrel, cask and keg pushing, turning, cleaning and filling machines. 73 Annex ZA (informative) Relationship of this European Standard with EU Directives 78 OBSI 03-2000 COPYRIGHT European Committee for StandardizationLicensed by Information Handling ServicesSTD*BSI BS EN 415-2-ENGL 2000
35、I Lb24bb9 0833833 605 9 Page 5 EN 41 5-2:1999 This European Standard has been prepared by Technical Committee CEN/TC 146, Packaging machines - Safety, the secretariat of which is held by UNI. This European Standard shall be given the status of a national standard, either by publication of an identic
36、al text or by endorsement, at the latest by June 2000, and conflicting national standards shall be withdrawn at the latest by June 2000. This European Standard has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential re
37、quirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex 24, which is an integral part of this standard. According to the CENICENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard
38、: Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and the United Kingdom. O. INTRODUCTION This European Standard is a type “C” standard as stated in EN 1070:1998. The machinery
39、 concerned and the extent to which hazards are covered are indicated in the scope of this standard. It is the intention of this standard to allow innovative safety systems which can provide the equivalent or a greater degree of protection. This standard is one of a series of “C” standards relating t
40、o the safety of packaging machines. These standards include: EN 41 5-1: Packaging machines safety - Terminology and classification of packaging machines and associated equipment EN 415-3: Packaging machines safety - Form, fill and seal machines EN 415-4: Packaging machines safety - Palletizers and d
41、epalletizers OBSI 03-2000 COPYRIGHT European Committee for StandardizationLicensed by Information Handling ServicesSTD-BSI BS EN 415-2-ENGL 2000 = 3b24bb 0833834 541 = Page 6 EN 415-2:1999 I. SCOPE This standard specifies the safety requirements for the design and manufacture of pre-formed rigid con
42、tainer packaging machinery and the information that should be made available to the user of these machines. All the significant hazards (see clause 4) arising from the machines included in this part of the standard are covered except for hazards associated with ancillary equipment for evacuating gas
43、es, cooling/refrigeration equipment associated with packaging machines, steam services supplying packaging machines, substances being filled (see Annex C for guidance), hygiene principles (see Annex D for guidance) and substances for cleaning/sterilizing (see Annex E for guidance). The following mac
44、hines are included: Filling machines (other than cask, keg and barrel filling machines) Capping, closing and sealingkeaming machines Container cleaning machines (other than cask, keg and barrel cleaning machines) In-line and rotary rinsing and air cleaning machines Labelling, decorating, coding and
45、marking machines Decapping/unscrewing machines Inspection and ejection machines Machines that apply wiring to secure stoppers in bottles Machines which rinse, inspect, fill, seal and label containers Keg and cask turning, pushing, cleaning and filling machines (but not multi-lane plants) Packing, un
46、packing and unscrambling machines Unpressurized pasteurizers and back-cooling machines Vertical and horizontal sterilizing machines For information, schematic drawings showing typical combinations of rigid container packaging machines for beverages are included (see Figures I, 2 and 3). The followin
47、g machines are not included: - Aerosol filling and sealing - Multi-lane kegging plants - Conveyor systems which link packaging machines (these are dealt with by prEN 617, prEN 618, prEN 619, prEN 620 and prEN 741) Before this standard is used a hazard identification and risk assessment shall be carr
48、ied out to check that the hazards for the machine to be designed are the same as those identified in this standard. This standard applies to machines which are manufactured after the date of issue of this standard. OBSI 03-2000 COPYRIGHT European Committee for StandardizationLicensed by Information
49、Handling ServicesPage 7 EN 415-211999 2. NORMATIVE REFERENCES This European Standard incorporates by dated or undated reference, provisions from other publications. These normative references are cited at the appropriate places in the text and the publications are listed hereafter. For dated references subsequent amendments to, or revisions of, any of these publications apply to this European Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the publication referred to applies. EN 292-111991 EN 292-2:1991 EN
