1、| | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | BRITISH STANDARD BS EN 415-3:1999 ICS 55.2
2、00 NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAW Safety of packaging machines Part 3: Form, fill and seal machines +A1:2009National foreword This British Standard is the UK implementation of EN 415-3:1999+A1:2009. It supersedes BS EN 415-3:2000 which is withdrawn. The start
3、and finish of text introduced or altered by amendment is indicated in the text by tags. Tags indicating changes to CEN text carry the number of the CEN amendment. For example, text altered by CEN amendment A1 is indicated by !“. The UK participation in its preparation was by entrusted Technical Comm
4、ittee MCE/3, Safeguarding of machinery, to Subcommittee MCE/3/3, Packaging machines. A list of organizations represented on this subcommittee can be obtained on request to its secretary. This publication does not purport to include all the necessary provisions of a contract. Users are responsible fo
5、r its correct application. Compliance with a British Standard cannot confer immunity from legal obligations. BS EN 415-3:1999+A1:2009 This British Standard, having been prepared under the direction of the Engineering Sector Committee, was published under the authority of the Standards Committee and
6、comes into effect on 15 April 2000 BSI 2010 Amendments/corrigenda issued since publication Date Comments 31 January 2010 Implementation of CEN amendment A1:2009; Alignment of CEN and BSI publication dates ISBN 978 0 580 62478 0 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 415-3:1999+A1 Octob
7、er 2009 ICS 55.200 Supersedes EN 415-3:1999 English Version Safety of packaging machines - Part 3: Form, fill and seal machines Scurit des machines demballage - Partie 3: Machines demballage former, remplir et sceller Sicherheit von Verpackungsmaschinen - Teil 3: Form-, Fll- und Verschliemaschinen T
8、his European Standard was approved by CEN on 26 December 1998 and includes Amendment 1 approved by CEN on 7 September 2009. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard wit
9、hout any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other languag
10、e made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,
11、 France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMIT
12、EE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2009 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 415-3:1999+A1:2009: EEN 415-3:1999+A1:2009 (E) 2 Contents Page Foreword 4 Introduction .5 1 Scope 5 2 Normative
13、 references 6 3 Definitions 7 3.1 Definition of terms .8 3.2 Description of form, fill and seal machines 9 4 Hazards on form, fill and seal machines 34 4.1 General form, fill and seal machine hazards . 35 4.2 Hazards associated with a flowrapping machine 37 4.3 Hazards associated with a vertical for
14、m, fill and seal machine . 40 4.4 Hazards associated with a pre-made bag erect, fill and close machine . 42 4.5 Hazards associated with a mandrel flexible package form, fill and seal machine 44 4.6 Hazards associated with a horizontal end load cartoner . 45 4.7 Hazards associated with a thermoform,
15、fill and seal machine 47 4.8 Hazards associated with an auger filler . 49 4.9 Hazards associated with a volumetric cup filler 50 4.10 Hazards associated with a volumetric piston filler . 51 4.11 Hazards associated with a gravimetric filler 52 5 Safety requirements for form, fill and seal machines .
16、54 5.1 General requirements for all form, fill and seal machines . 54 5.2 Safety requirements for a flowrapping machine . 58 5.3 Safety requirements for a vertical form, fill and seal machine 62 5.4 Safety requirements for a pre-made bag, erect, fill and close machine . 63 5.5 Safety requirements fo
17、r a mandrel flexible package form, fill and seal machine 65 5.6 Safety requirements for a horizontal end load cartoner . 66 5.7 Safety requirements for a thermoform, fill and seal machine 67 5.8 Safety requirements for an auger filler . 74 5.9 Safety requirements for a volumetric cup filler . 75 5.1
18、0 Safety requirements for a volumetric piston filler . 76 5.11 Safety requirements for a gravimetric filler . 76 6 Verification of safety requirements . 77 6.1 Visual inspections with machine stopped . 77 6.2 Measurements with machine stopped 78 6.3 Visual inspections with machine running 78 6.4 Mea
19、surements with machine running 78 6.5 Hazardous product and packaging material related requirements . 79 6.6 Verification procedures 79 7 Information for use . 81 7.1 Requirements for all form, fill and seal machines . 81 7.2 Flowrapping machine . 82 7.3 Vertical form, fill and seal machine. 83 7.4
20、Pre-made bag erect fill and close machine 83 7.5 Mandrel flexible package form, fill and seal machine . 83 7.6 Horizontal end load cartoner . 83 7.7 Thermoform, fill and seal machine . 84 7.8 Auger filler . 84 7.9 Volumetric cup filler . 84 BS EN 415-3:1999+A1:2009EN 415-3:1999+A1:2009 (E) 3 7.10 Vo
21、lumetric piston filler 84 7.11 Gravimetric filler 84 Annex A (informative) Safety requirements . 86 Annex ZA (informative) ! ! ! !Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC“ “ “ “ 87 Annex ZB (informative) ! ! ! !Relationship between this Euro
22、pean Standard and the Essential Requirements of EU Directive 2006/42/EC“ “ “ “ 88 BS EN 415-3:1999+A1:2009EN 415-3:1999+A1:2009 (E) 4 Foreword This document (EN 415-3:1999+A1:2009) has been prepared by Technical Committee CEN/TC 146 “Packaging machines - Safety“, the secretariat of which is held by
23、UNI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by April 2010, and conflicting national standards shall be withdrawn at the latest by April 2010. Attention is drawn to the possibility that some
24、of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 415-3:1999. The start and finish of text introduced or altered by amendment is indicated in the text by ta
25、gs !“. This European Standard has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). !For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts
26、 of this document.“ Other parts of this standard include: EN 415 Safety of packaging machines; Part 1: Terminology and classification of packaging machines and associated equipment; Part 2: Pre-formed rigid container packaging machines; Part 4: Palletisers and depalletisers; !Part 5: Wrapping machin
27、es; Part 6: Pallet wrapping machines; Part 7: Group and secondary packaging machines; Part 8: Strapping machines; Part 9: Noise measurement methods for packaging machines, packaging lines and associated equipment, grade of accuracy 2 and 3.“ According to the CEN/CENELEC Internal Regulations, the nat
28、ional standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
29、 Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. BS EN 415-3:1999+A1:2009EN 415-3:1999+A1:2009 (E) 5 Introduction Form, fill and seal machines are used extensively in Europe, in an increasingly wide range of industries. They contain many hazards and have
30、 the potential to cause serious injury. The extent to which hazards are covered is indicated in the scope and clause 4 of this standard. In addition, machines should comply as appropriate with EN 292-1 and EN 292-2 for hazards which are not covered by this standard. !This document is a type C standa
31、rd as stated in EN ISO 12100. The machinery concerned and the extent to which hazards, hazardous situations and hazardous events are covered are indicated in the scope of this document. When provisions of this type C standard are different from those which are stated in type A or B standards, the pr
32、ovisions of this type C standard take precedence over the provisions of the other standards, for machines that have been designed and built according to the provisions of this type C standard.“ 1 Scope This European Standard establishes safety requirements for form, fill and seal packaging machines
33、and the filling machines which are particularly associated with them. This group of machines is defined in detail in clause 3 of this standard, with diagrams illustrating examples of the principle of operation of each machine type. However briefly, this standard covers the following broad groups of
34、machines: horizontal form, fill and seal machines; vertical form, fill and seal machines; pre-made bag erect fill and seal machines; mandrel flexible package or carton form, fill and seal machines; carton erect, fill and close machines; thermoform, fill and seal machines. Filling machines commonly f
35、itted to form, fill and seal machines including: auger fillers; volumetric cup fillers; volumetric piston fillers; counters; gravimetric fillers (weighers). This standard covers the safety requirements for machine design, construction, installation, commissioning, operation, adjustment, maintenance
36、and cleaning. This part of EN 415 applies primarily to machines manufactured after the date of issue of this standard. BS EN 415-3:1999+A1:2009EN 415-3:1999+A1:2009 (E) 6 This standard does not cover in detail the safety or hygiene hazards associated with the products which may be handled on form, f
37、ill and seal machines, but does include general advice. This standard does not cover thermoforming machines. These machines are covered in prEN 12409. This standard does not cover blow mould, fill and seal machines. The main hazards and safety requirements for these machines are described in EN 422.
38、 !This document is not applicable to form, fill and seal machines which are manufactured before the date of its publication as EN 415-3:1999 as amended.“ 2 Normative references This European Standard incorporates by dated or undated reference, provisions from other publications. These normative refe
39、rences are cited at the appropriate places in the text and the publications are listed hereafter. For dated references subsequent amendments to, or revisions of, any of these publications apply to this European Standard only when incorporated in it by amendment or revision. For undated references th
40、e latest edition of the publication referred to applies. EN 292-1:1991, Safety of machinery Basic concepts, general principles for design Part 1: Basic terminology, methodology EN 292-2:1991, Safety of machinery Basic concepts, general principles for design Part 2: Technical principles and specifica
41、tions EN 294:1992, Safety of machinery; Safety distances to prevent danger zones being reached by the upper limbs EN 349:1993, Safety of Machinery; Minimum gaps to prevent crushing of parts of the human body EN 415-1:1999, Safety of packaging machines Part 1: Terminology and classification of packag
42、ing machines and associated equipment EN 418:1992, Safety of machinery; Emergency stop equipment; functional aspects - Principles for design EN 422:1995, Rubber and plastics machines Safety - Blow moulding machines intended for the production of hollow articles Requirements for the design and constr
43、uction EN 457:1992, Safety of machinery - Auditory danger signals - General requirements design EN 563:1994, Safety of machinery - Temperatures of touchable surfaces - Ergonomics data to establish temperature limit values for hot surfaces EN 614-1:1995, Safety of machinery - Ergonomic design princip
44、les Part 1: Terminology and general principles prEN 614-2, Safety of machinery - Ergonomic design principles Part 2 : Interaction between the design of machinery and work tasks EN 626-1:1994, Safety of machinery - Reduction of risks to health from hazardous substances emitted by machinery Part 1: Pr
45、inciples and specifications for machinery manufacturers EN 811:1996, Safety of Machinery - Safety distances to prevent danger zones being reached by the lower limbs EN 842:1996, Safety of machinery - Visual danger signals - General requirements, design and testing BS EN 415-3:1999+A1:2009EN 415-3:19
46、99+A1:2009 (E) 7 EN 953:1997, Safety of Machinery - Guards - General requirements for the design and construction of fixed and movable guards EN 954-1:1996, Safety of Machinery - Safety related parts of control systems Part 1: General principles for design. EN 982:1996, Safety of machinery - Safety
47、requirements for fluid power systems and components Hydraulics EN 983:1996, Safety of machinery - Safety requirements for fluid power systems and components - Pneumatics EN 1037:1995, Safety of Machinery; Prevention of unexpected start-up EN 1050:1996, Safety of machinery - Principles for risk asses
48、sment EN 1070:1998, Safety of machinery; Terminology EN 1088:1995, Safety of machinery - Interlocking devices associated with guards - Principles for design and selection EN 1672-2:1997, Food processing machinery - Basic concepts Part 2: Hygiene requirements prEN 1760-2, Safety of machinery - Pressure sensitive protective devices Part 2: General principles for the design and testing of pressure sensing edges and pressure sensitive bars prEN 12409, Rubber and plastics machines - Thermoforming machines - Safety requiremen
