EN 415-5-2006 en Safety of packaging machines - Part 5 Wrapping machines (Incorporates Amendment A1 2009)《包装机械的安全性 第5部分 打包机 包含修改件A1-2009》.pdf

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1、BRITISH STANDARDBS EN 415-5:2006+A1:2009 Safety of packaging machines Part 5: Wrapping machinesICS 55.200g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g

2、36g58National forewordThis British Standard is the UK implementation of EN 415-5:2006+A1:2009. It supersedes BS EN 415-5:2006 which is withdrawn.The start and finish of text introduced or altered by amendment is indicated in the text by tags. Tags indicating changes to CEN text carry the number of t

3、he CEN amendment. For example, text altered by CEN amendment A1 is indicated by !“.The UK participation in its preparation was entrusted by Technical Committee MCE/3, Safeguarding of machinery, to Subcommittee MCE/3/3, Packaging machines.A list of organizations represented on this subcommittee can b

4、e obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application.Compliance with a British Standard cannot confer immunity from legal obligations.BS EN 415-5:2006+A1:2009This British Stan

5、dard was published under the authority of the Standards Policy and Strategy Committee on 29 September 2006 BSI 2010Amendments/corrigenda issued since publicationDate Comments 31 January 2010 Implementation of CEN amendment A1:2009ISBN 978 0 580 62480 3EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NOR

6、M EN 415-5:2006+A1 November 2009 ICS 55.200 Supersedes EN 415-5:2006English Version Safety of packaging machines - Part 5: Wrapping machines Scurit des machines demballage - Partie 5 : Fardeleuses/enveloppeuses Sicherheit von Verpackungsmaschinen - Teil 5: Einschlagmaschinen This European Standard w

7、as approved by CEN on 23 March 2006 and includes Amendment 1 approved by CEN on 29 September 2009. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-t

8、o-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation und

9、er the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece,

10、 Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management

11、Centre: Avenue Marnix 17, B-1000 Brussels 2009 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 415-5:2006+A1:2009: EEN 415-5:2006+A1:2009 (E) 2 Contents Foreword 7Introduction . 81 Scope 92 Normative references 93 Terms and definit

12、ions . 123.1 Definition of terms . 123.2 Description of wrapping machines 143.2.1 Banding machine . 143.2.2 Sleeve wrapping machine . 153.2.3 Stretch banding machine (incorporating stretch film banding machine) 163.2.4 Spiral wrapping machine (incorporating film bundling machine) 173.2.5 Fold wrappi

13、ng machine . 183.2.6 Extruded product wrapping machine 193.2.7 Twist wrapping machine . 203.2.8 Over-wrapping machine 213.2.9 Roll wrapping machine . 223.2.10 Foil and band wrapping machine . 233.2.11 Pleat wrapping machine 243.2.12 Stretch film wrapping machine 253.2.13 L-sealing machine 263.2.14 S

14、kin packaging machine . 273.2.15 Shrink tunnel 283.2.16 Hot water dip tank 294 Hazards on wrapping machines . 304.1 General 304.2 General wrapping machine hazards 304.2.1 Mechanical hazards . 314.2.2 Electrical hazards 324.2.3 Thermal hazards 324.2.4 Noise . 324.2.5 Hazards from products and materia

15、ls . 324.2.6 Hazards due to neglecting ergonomic principles 334.2.7 Hazards caused by failures 334.2.8 Hazards due to neglecting hygienic design principles 344.2.9 Hazards from mechanism used on most wrapping machines 344.3 Hazards associated with a banding machine . 354.3.1 Product feed . 354.3.2 H

16、andles and hand wheels . 364.3.3 Reel unwind mechanism . 364.3.4 Discharge mechanism . 384.4 Hazards associated with a sleeve wrapping machine and a stretch banding machine . 384.4.1 Product feed . 384.4.2 Handles and hand-wheels . 384.4.3 Reel unwind mechanism . 384.4.4 Tray erecting mechanism . 39

17、4.4.5 Hot melt adhesive equipment . 39BS EN 415-5:2006+A1:2009EN 415-5:2006+A1:2009 (E) 3 4.4.6 Discharge mechanism 394.4.7 Shrink tunnel 394.5 Hazards associated with spiral wrapping machines . 394.5.1 Product feed . 394.5.2 Wrapping head . 394.5.3 Product discharge . 394.5.4 Ergonomics 394.6 Hazar

18、ds associated with fold wrapping machines 394.6.1 Product feed . 394.6.2 Handles and hand-wheels 404.6.3 Reel unwind mechanisms 404.6.4 Discharge mechanism 404.7 Hazards associated with extruded product wrapping machines . 404.7.1 Product feed . 404.7.2 Handles and hand-wheels 414.7.3 Reel unwind me

19、chanism 414.7.4 Discharge mechanism 414.8 Hazards associated with twist wrapping machine . 414.8.1 Product feed . 414.8.2 Handles and hand-wheels 424.8.3 Reel unwind mechanism 424.8.4 Discharge mechanism 424.9 Hazards associated with over-wrapping machine . 424.9.1 Product feed . 424.9.2 Handles and

20、 hand-wheels 434.9.3 Tear tape application group . 434.9.4 Reel unwind mechanism 434.9.5 Discharge mechanism 444.10 Hazards associated with roll wrapping machines . 444.10.1 Product feed . 444.10.2 Handles and hand-wheels 444.10.3 Reel unwind mechanism 444.10.4 Discharge mechanism 454.11 Hazards ass

21、ociated with foil and band wrapping machines and pleat wrapping machines . 454.11.1 Product feed . 454.11.2 Handles and hand-wheels 454.11.3 Reel unwind mechanism 454.11.4 Discharge mechanism 454.12 Hazards associated with stretch film wrapping machines . 464.12.1 Product feed . 464.12.2 Reel unwind

22、 mechanism 464.12.3 Product discharge mechanism 464.13 Hazards associated with L-sealing machine 464.13.1 Semiautomatic machine . 464.13.2 Fully automatic machine 474.14 Hazards associated with skin packaging machines 474.14.1 Product feed . 474.14.2 Product discharge . 474.14.3 Stability of the mac

23、hine 474.14.4 Ergonomics 474.15 Hazards associated with a shrink tunnel and hot water dip tanks 484.15.1 Product transfer system . 484.15.2 Thermal hazards 484.15.3 Hazards generated by products . 48BS EN 415-5:2006+A1:2009EN 415-5:2006+A1:2009 (E) 4 4.15.4 Product discharge . 485 Safety requirement

24、s for wrapping machines 485.1 General 485.2 General requirements for wrapping machines . 485.2.1 Requirement to eliminate mechanical hazards 485.2.2 Electrical requirements . 535.2.3 Thermal hazards 555.2.4 Noise reduction 565.2.5 Measures to control hazards generated by products and materials 575.2

25、.6 Ergonomic design principles . 585.2.7 Requirements to prevent hazards caused by failures . 595.2.8 Hygienic design requirements . 605.2.9 Requirements for mechanisms used on most wrapping machines . 615.3 Safety requirements for a banding machine . 635.3.1 General 635.3.2 Product feed . 635.3.3 H

26、andles and hand wheels . 645.3.4 Reel unwind mechanism . 645.3.5 Discharge mechanism . 675.4 Safety requirements for a sleeve wrapping machine and a stretch banding machine 675.4.1 General 675.4.2 Product feed . 675.4.3 Handles and hand wheels . 675.4.4 Reel unwind mechanism . 685.4.5 Tray erecting

27、mechanism . 685.4.6 Hot melt adhesive equipment . 685.4.7 Conveyor discharge 695.4.8 Shrink tunnel 695.5 Safety requirements for a spiral wrapping machine 695.5.1 General 695.5.2 Product feed . 695.5.3 Wrapping head . 695.5.4 Product discharge mechanism 695.5.5 Ergonomics 695.6 Safety requirements f

28、or a fold wrapping machine . 695.6.1 General 695.6.2 Product feed . 695.6.3 Handles and hand wheels . 705.6.4 Reel unwind mechanism . 705.6.5 Discharge mechanism . 705.7 Safety requirements for an extruded product wrapping machine 705.7.1 General 705.7.2 Product feed . 705.7.3 Handles and hand wheel

29、s . 715.7.4 Reel unwind mechanism . 715.7.5 Discharge mechanism . 715.8 Safety requirements for a twist wrapping machine . 715.8.1 General 715.8.2 Product feed . 715.8.3 Handles and hand wheels . 715.8.4 Reel unwind mechanism . 725.8.5 Discharge mechanism . 725.8.6 Noise reduction 725.9 Safety requi

30、rements for an over-wrapping machine 73BS EN 415-5:2006+A1:2009EN 415-5:2006+A1:2009 (E) 5 5.9.1 General . 735.9.2 Product feed . 735.9.3 Handles and hand wheels 735.9.4 Tear tape application group . 735.9.5 Reel unwind mechanism 735.9.6 Discharge mechanism 735.10 Safety requirements for a roll wrap

31、ping machine 745.10.1 General . 745.10.2 Product feed . 745.10.3 Handles and hand wheels 745.10.4 Reel unwind mechanism 745.10.5 Discharge mechanism 745.11 Safety requirements for a foil and band wrapping and a pleat wrapping machine 755.11.1 General . 755.11.2 Product feed . 755.11.3 Handles and ha

32、nd wheels 755.11.4 Reel unwind mechanism 755.11.5 Discharge mechanism 755.12 Safety requirements for a stretch film wrapping machine 765.12.1 General . 765.12.2 Product feed . 765.12.3 Product pushing and elevating devices 765.12.4 Reel unwind mechanism 765.12.5 Product discharge mechanism 765.13 Sa

33、fety requirements for an L-sealing machine 775.13.1 General . 775.13.2 Semiautomatic machine . 785.13.3 Fully automatic machine 785.14 Safety requirements for a skin packaging machine 795.14.1 General . 795.14.2 Product feed . 795.14.3 Product discharge mechanism 795.14.4 Stability of the machine 79

34、5.14.5 Ergonomics 795.15 Safety requirements for a shrink tunnel and hot water dip tank 795.15.1 General . 795.15.2 Product transfer system . 795.15.3 Requirement to prevent thermal hazard . 795.15.4 Product . 805.15.5 Product discharge mechanism 806 Verification of safety requirements and measures

35、816.1 General . 816.2 Visual inspection with machine stopped 816.2.1 Mechanical parts . 816.2.2 Pneumatic systems . 816.2.3 Hydraulic systems . 816.2.4 Electrical systems . 816.2.5 Guards 816.2.6 Design requirements . 816.3 Measurements with machine stopped 816.3.1 Guards 816.3.2 Electrical testing

36、816.4 Visual inspections with machine running. 826.4.1 Guards 82BS EN 415-5:2006+A1:2009EN 415-5:2006+A1:2009 (E) 6 6.4.2 Interlocking devices 826.4.3 Dissipation of stored energy 826.5 Measurements with machine running . 826.5.1 Measurement and declaration of noise emission 826.5.2 Temperature . 82

37、6.6 Verification procedures . 827 Information for use 847.1 Marking . 847.2 Signals and warning signs . 847.3 Instruction handbook 847.3.1 General 847.3.2 Agri-foodstuffs and pharmaceuticals 857.3.3 Machines handling hazardous products . 857.3.4 Hot melt adhesive systems . 857.3.5 Moveable machines

38、fitted with wheels 857.3.6 Machines incorporating lifting equipment 86Annex A (normative) Noise test code for wrapping machines - grade of accuracy 2 and grade 3 . 87A.1 Scope 87A.2 Definitions 87A.3 Determination of emission sound pressure level at the workstation 87A.4 Sound power level determinat

39、ion 88A.5 Installation and mounting conditions 88A.6 Operating conditions . 89A.7 Measurement uncertainties 91A.8 Information to be recorded . 92A.9 Information to be reported 92A.10 Declaration and verification of noise emission values 93Annex B (normative) Methods of safeguarding small and medium

40、sized apertures . 95B.1 Interlocked guard . 95B.2 Interlocked guard with ESPE trip device . 96B.3 ESPE trip device 97B.4 Automatic guard 98Annex C (normative) ESPE Muting . 100Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directives 98/37/EC

41、102Annex ZB (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC“ . 103Bibliography 104BS EN 415-5:2006+A1:2009EN 415-5:2006+A1:2009 (E) 7 Foreword This document (EN 415-5:2006+A1:2009) has been prepared by Technical Committee CEN/TC 14

42、6 “Packaging machines - Safety”, the secretariat of which is held by UNI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by May 2010, and conflicting national standards shall be withdrawn at the lat

43、est by May 2010. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document includes Amendment 1, approved by CEN on 2009-09-29. Th

44、is document supersedes EN 415-5:2006. The start and finish of text introduced or altered by amendment is indicated in the text by tags !“. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requireme

45、nts of EU Directive(s). !For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this document.“ EN 415 Safety of packaging machines Part 1: Terminology and classification of packaging machines and associated equipment Part 2: Pre-formed rigid container

46、packaging machines Part 3: Form, fill and seal machines Part 4: Palletisers and depalletisers Part 6: Pallet wrapping machines Part 7: Group and secondary packaging machines Part 8: Strapping machines !Part 9: Noise measurement methods for packaging machines, packaging lines and associated equipment, grade of accuracy 2 and 3“ According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cypru

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