1、BRITISH STANDARDBS EN 4530-001:2006Aerospace series Sealing sleeves used in elements of connection Part 001: Technical specificationThe European Standard EN 4530-001:2006 has the status of a British StandardICS 49.060g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54
2、g54g44g50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g58BS EN 4530-001:2006This British Standard was published under the authority of the Standards Policy and Strategy Committee on 31 October 2006 BSI 2006ISBN 0 580 49475 6National forewor
3、dThis British Standard was published by BSI. It is the UK implementation of EN 4530-001:2006.The UK participation in its preparation was entrusted by Technical Committee ACE/6, Aerospace avionic electrical and fibre optic technology, to Subcommittee ACE/6/-/3, Aerospace Connectors.A list of organiza
4、tions represented on ACE/6/-/3 can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application.Compliance with a British Standard cannot confer immunity from legal obligations.Amend
5、ments issued since publicationAmd. No. Date CommentsEUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN 4530-001May 2006ICS 49.060English VersionAerospace series - Sealing sleeves used in elements ofconnection - Part 001: Technical specificationSrie arospatiale - Manchons dtanchit utiliss dansles orga
6、nes de connexion - Partie 001 : SpcificationtechniqueLuft- und Raumfahrt - Dichtungshlse zur Verwendung inVerbindungselementen - Teil 001: TechnischeLieferbedingungenThis European Standard was approved by CEN on 20 February 2006.CEN members are bound to comply with the CEN/CENELEC Internal Regulatio
7、ns which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the Central Secretariat or to any CEN member.This European
8、Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the officialversions.CEN members are the national sta
9、ndards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France,Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania,Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROP
10、EAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGManagement Centre: rue de Stassart, 36 B-1050 Brussels 2006 CEN All rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 4530-001:2006: E2 Contents Page
11、Foreword 3 1 Scope .4 2 Normative references .4 3 Terms and definitions.4 4 Conditions of use and temperature classes .4 5 Design and description 5 6 Dimensions and mass 5 7 Operation.5 8 Tests 5 9 Quality assurance .8 10 Designation and marking .10 11 Delivery condition.10 12 Packaging10 13 Storage
12、 10 EN 4530-001:20063 Foreword This European Standard (EN 4530-001:2006) has been prepared by the European Association of Aerospace Manufacturers - Standardization (AECMA-STAN). After enquiries and votes carried out in accordance with the rules of this Association, this Standard has received the app
13、roval of the National Associations and the Official Services of the member countries of AECMA, prior to its presentation to CEN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by November 2006, and
14、conflicting national standards shall be withdrawn at the latest by November 2006. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. Acco
15、rding to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithua
16、nia, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. EN 4530-001:20064 1 Scope This standard specifies: the electrical, mechanical, environmental and dimensional characteristics of sealing sleeves used in eleme
17、nts of connection; the conditions for qualification if the sealing sleeves are not tested during the connector qualification, acceptance testing and quality assurance; the test programme and groups. It is applicable to removable sealing sleeves used in connectors or in other elements of electrical c
18、onnection. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 2859-1, Sam
19、pling procedures for inspection by attributes Part 1: Sampling schemes indexed by acceptance quality limit (AQL) for lot-by-lot inspection. EN 2591-100*, Aerospace series Elements of electrical and optical connection Test methods Part 100: General. EN 9133, Aerospace series Quality management system
20、s Qualification procedure for aerospace standard parts. MIL-HDBK-454, General Guidelines for Electronic Equipment. 1)3 Terms and definitions For the purposes of this standard, the terms and definitions given in EN 2591-100 and the following apply. 3.1 sealing sleeve device to prevent the ingress of
21、contaminants and to facilitate the insertion and extraction of the contact 4 Conditions of use and temperature classes The sealing sleeves specified shall be from one of the classes specified below: class P: maximum operating temperature 125 C; class R: maximum operating temperature 150 C; class S:
22、maximum operating temperature 200 C; *And all parts quoted in this standard. 1) Published by Department of Defense (DOD), the Pentagon, Washington, DC 20301, USA. EN 4530-001:20065 class T: maximum operating temperature 260 C; class U: maximum operating temperature 350 C. The minimum operating tempe
23、rature shall be 65 C, unless otherwise specified in the product standard. 5 Design and description Refer to the relevant product standard. 6 Dimensions and mass The dimensions of the sealing sleeves and their mass are defined in the product standard. 7 Operation The assembly procedure of the sealing
24、 sleeves is defined in the product standard. 8 Tests See Table 1. Table 1 EN 2591- Test Details 101 Visual examination Initial examination: before and after wiring Details to be examined: identification of materials in accordance with definition document; identification; aspect before and after wiri
25、ng; marking; surface roughness. 102 Examination of dimensions and mass In accordance with the product standard 201 Contact resistance - low level Not applicable 202 Contact resistance at rated current Not applicable 203 Electrical continuity at microvolt level Not applicable 204 Discontinuity of con
26、tacts in the microsecond range Not applicable 205 Housing (shell) electrical continuity Not applicable 206 Measurement of insulation resistance In accordance with the product standard 207 Voltage proof test In accordance with the product standard 208 Temperature rise due to rated current Not applica
27、ble continued EN 4530-001:20066 Table 1 (continued) EN 2591- Test Details 209 Current temperature derating Not applicable 210 Electrical overload Not applicable 211 Capacitance Not applicable 212 Surface transfer impedance Not applicable 213 Shielding effectiveness from 100 MHz to 1 GHz Not applicab
28、le 214 Lightning strike, current and voltage pulse Not applicable 216 Engagement of contacts Not applicable 220 Contact/conductor joint ageing by current and temperature cycling Not applicable 301 Endurance at temperature Not applicable 302 Climatic sequence Not applicable 303 Cold/low pressure and
29、damp heat Not applicable 304 Damp heat steady state Not applicable 305 Rapid change of temperature TA= maximum temperature specified in the product standard TB= minimum temperature specified in the product standard 306 Mould growth Method A Duration: 28 d Nil growth No prior washing No surface etchi
30、ng 307 Salt mist Test conditions in accordance with the product standard 308 Sand and dust Not applicable 309 Dry heat Not applicable 310 Cold Not applicable 311 Low air pressure Not applicable 312 Air leakage Test conditions in accordance with the product standard 313 Driving rain (artificial) Not
31、applicable 314 Immersion at low air pressure Test conditions in accordance with the product standard 315 Fluid resistance Fluids and test conditions in accordance with the product standard 316 Ozone resistance Test conditions in accordance with the product standard continued EN 4530-001:20067 Table
32、1 (continued) EN 2591- Test Details 317 Flammability Test conditions in accordance with the product standard 318 Fire-resistance Not applicable 319 Gastightness of solderless wrapped connections Not applicable 320 Simulated solar radiation at ground level Not applicable 321 Damp heat, cyclic test No
33、t applicable 322 Hermeticity Not applicable 323 Thermal shock Not applicable 324 Interfacial sealing Not applicable 401 Acceleration, steady state Not applicable 402 Shock Not applicable 403 Sinusoidal and random vibration Not applicable 404 Transverse load Not applicable 405 Axial load Not applicab
34、le 406 Mechanical endurance Not applicable 407 Durability of contact retention system and seals Not applicable 408 Mating and unmating forces Not applicable 409 Contact retention in insert Not applicable 410 Insert retention in housing (axial) Not applicable 411 Insert retention in housing (torsiona
35、l) Not applicable 412 Contact insertion and extraction forces Not applicable 413 Holding force of grounding spring system Not applicable 414 Unmating of lanyard release connectors Not applicable 415 Test probe damage (female contact) Not applicable 416 Contact bending strength Not applicable 417 Ten
36、sile strength (crimped connection) Not applicable 418 Gauge insertion/extraction forces (female contacts) Not applicable 419 Stability of male contacts in insert Not applicable 420 Mechanical strength of rear accessories Not applicable 421 Free fall Not applicable 422 Locking wire hole strength Not
37、applicable 424 Stripping force, solderless wrapped connections Not applicable continued EN 4530-001:20068 Table 1 (concluded) EN 2591- Test Details 425 Unwrapping capability, solderless wrapped connections Not applicable 501 Soft solderability Not applicable 502 Restricted entry Not applicable 503 C
38、ontact deformation after crimping Not applicable 505 Contact protection effectiveness (scoop-proof) Not applicable 506 Use of tools Not applicable 507 Plating porosity Not applicable 508 Measurement of thickness of coating on contacts Not applicable 509 Adhesion of coating on contacts Not applicable
39、 512 Effectiveness of non-removable fixing of hermetically sealed connector shell Not applicable 513 Magnetic permeability Not applicable 514 Solderability of contacts with self-contained solder and flux Not applicable 9 Quality assurance 9.1 General Quality assurance shall comply with EN 9133. 9.2
40、Conditions for qualification 9.2.1 General The sealing sleeves defined by this standard form an integral part of the element of connection in which they are fitted. When a test requires the sealing sleeves to be fitted in the connector, a qualified connection device shall be used. In the event of a
41、defect, qualification approval of the element of connection cannot be disputed. 9.2.2 Sampling and definition of specimens Four sealing sleeves plus one for each test fluid. 9.2.3 Preparation of specimens The specimens shall be fitted in wired element of connection. The outside diameter of the cable
42、s shall be in accordance with the product standard of the sealing sleeve. EN 4530-001:20069 9.2.4 Test programme The qualification approval tests are defined in Table 2. Test EN 2591-306 is to be performed on materials, and is not included in the groups below. If the materials used comply with group
43、 1 of MIL-HDBK-454, Guideline 4, test EN 2591-306 shall not be performed. Table 2 Tests EN 2591-Number of specimens GROUP 0 Visual examination 101 4 Examination of dimensions and mass 102 GROUP 1 Rapid change of temperature 305 4 Air leakage 312 Immersion at low air pressure 314 Measurement of insul
44、ation resistance 206 Voltage proof test 207 Ozone resistance 316 Salt mist 307 3 Visual examination 101 Flammability 317 1 GROUP 2 Fluid resistance 315 a aOne sealing sleeve shall be tested per fluid. 9.3 Maintenance of qualification See EN 9133. 9.4 Routine tests during production EN 2591-101, Visu
45、al examination Sampling level: S3 (in accordance with ISO 2859-1) Acceptable quality level: 1 % EN 4530-001:200610 10 Designation and marking 10.1 Designation See product standards. 10.2 Marking When specific identification is necessary, it shall be specified in the product standard. 11 Delivery con
46、dition Any special requirement for the delivery condition shall be indicated by the product standard. 12 Packaging The sealing sleeves shall be packed to prevent any damage. A label inserted in the packaging shall state the identification and quantity of sealing sleeves. 13 Storage Storage shall be
47、in a place free from ultraviolet rays. Every five years, an inspection shall be made in accordance with test EN 2591-101. The date of inspection shall be marked on the new packaging. EN 4530-001:2006blankBS EN 4530-001:2006BSI389 Chiswick High RoadLondonW4 4ALBSI British Standards InstitutionBSI is
48、the independent national body responsible for preparing British Standards. It presents the UK view on standards in Europe and at the international level. It is incorporated by Royal Charter.RevisionsBritish Standards are updated by amendment or revision. Users of British Standards should make sure t
49、hat they possess the latest amendments or editions.It is the constant aim of BSI to improve the quality of our products and services. We would be grateful if anyone finding an inaccuracy or ambiguity while using this British Standard would inform the Secretary of the technical committee responsible, the identity of which can be found on the inside front cover. Tel: +44 (0)20 8996 9000. Fax: +44 (0)20 8996 7400.BSI offers members an individual updating service called PLUS which ensures that subscribers automati
