1、BS EN4535-2:2009ICS 49.035NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBRITISH STANDARDAerospace series Bushes, flanged inaluminium alloy withself-lubricating liner,elevated loadPart 2: Dimensions and loads InchseriesCopyright European Committee for Standardization Provided
2、by IHS under license with CENNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-This British Standardwas published under theauthority of the StandardsPolicy and StrategyCommittee on 30 June2009. BSI 2009ISBN 978 0 580 57131 2Amendments/corrigenda issued since publicat
3、ionDate CommentsBS EN 4535-2:2009National forewordThis British Standard is the UK implementation of EN 4535-2:2009.The UK participation in its preparation was entrusted to TechnicalCommittee ACE/12, Aerospace fasteners and fastening systems.A list of organizations represented on this committee can b
4、e obtained onrequest to its secretary.This publication does not purport to include all the necessary provisionsof a contract. Users are responsible for its correct application.Compliance with a British Standard cannot confer immunityfrom legal obligations.Copyright European Committee for Standardiza
5、tion Provided by IHS under license with CENNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-BS EN 4535-2:2009EUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN 4535-2June 2009ICS 49.035English VersionAerospace series - Bushes, flanged in aluminium alloy with self-lub
6、ricating liner, elevated load - Part 2: Dimensions and loads -Inch seriesSrie arospatiale - Bagues paulement en alliagedaluminium garniture autolubrifiante, charge leve -Partie 2 : Dimensions et charges - Srie en inchesLuft- und Raumfahrt - Buchsen mit Flansch ausAluminiumlegierung, mit selbstschmie
7、render Beschichtung,erhhte Belastung - Teil 2: Mae und Belastungen - InchReiheThis European Standard was approved by CEN on 23 April 2009.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national
8、 standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the CEN Management Centre or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any ot
9、her language made by translationunder the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as theofficial versions.CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia,
10、Finland,France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KO
11、MITEE FR NORMUNGManagement Centre: Avenue Marnix 17, B-1000 Brussels 2009 CEN All rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 4535-2:2009: ECopyright European Committee for Standardization Provided by IHS under license with CENNot for Re
12、saleNo reproduction or networking permitted without license from IHS-,-,-BS EN 4535-2:2009EN 4535-2:2009 (E) 2 Contents Page Foreword . 3 1 Scope . 4 2 Normative references . 4 3 Terms and definitions . 4 4 Requirements 4 4.1 Configuration, dimensions and mass . 4 4.2 Surface roughness . 4 4.3 Mater
13、ials. 4 4.4 Surface treatment . 5 5 Designation . 20 6 Marking 20 7 Technical specification 20 8 Design recommendation 20 Copyright European Committee for Standardization Provided by IHS under license with CENNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-BS EN 45
14、35-2:2009EN 4535-2:2009 (E) 3 Foreword This document (EN 4535-2:2009) has been prepared by the Aerospace and Defence Industries Association of Europe - Standardization (ASD-STAN). This European Standard shall be given the status of a national standard, either by publication of an identical text or b
15、y endorsement, at the latest by December 2009, and conflicting national standards shall be withdrawn at the latest by December 2009. After enquiries and votes carried out in accordance with the rules of this Association, this Standard has received the approval of the National Associations and the Of
16、ficial Services of the member countries of ASD, prior to its presentation to CEN. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This
17、 standard was reviewed by the Domain Technical Coordinator of ASD-STANs Mechanical Domain. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Repub
18、lic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. Copyright European Committee for Standardization Pro
19、vided by IHS under license with CENNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-BS EN 4535-2:2009EN 4535-2:2009 (E) 4 1 Scope This standard specifies the characteristics of bushes flanged in aluminium alloy with self-lubricating liner elevated load for aerospace
20、 applications. The bushes are intended for use in fixed or moving parts of the aircraft structure and control mechanisms. They shall be used in the temperature range 55 C to 121 C. 2 Normative references The following referenced documents are indispensable for the application of this document. For d
21、ated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 2101, Aerospace series Chromic acid anodizing of aluminium and wrought aluminium alloys EN 2284, Aerospace series Sulphuric acid anodizing of
22、aluminium and wrought aluminium alloys EN 2311, Aerospace series Bushes with self-lubricating liner Technical specification EN 2318, Aerospace series Aluminium alloy AL-P2024- T3511 Extruded bars and sections 1,2 mm a or D 150 mm EN 2424, Aerospace series Marking of aerospace products TR 4475, Aeros
23、pace series Bearings and mechanical transmissions for airframe applications Vocabulary 1) ISO 2768-1, General tolerances Part 1: Tolerances for linear and angular dimensions without individual tolerance indications 3 Terms and definitions For the purposes of this document, the terms and definitions
24、given in TR 4475 apply. 4 Requirements 4.1 Configuration, dimensions and mass According to Figures 1 and 2 and Tables 1, 2, 4 and 5. Dimensions apply after surface treatment. Dimensions and tolerances are expressed in millimetres (inches). General tolerances shall be ISO 2768-m in accordance with IS
25、O 2768-1. 4.2 Surface roughness According to Figures 1 and 2. 4.3 Materials Bush: Aluminium alloy according to EN 2318. 1) Published as ASD Technical Report at the date of publication of this standard. Copyright European Committee for Standardization Provided by IHS under license with CENNot for Res
26、aleNo reproduction or networking permitted without license from IHS-,-,-BS EN 4535-2:2009EN 4535-2:2009 (E) 5 Liner: Self-lubricating wear resistant material consistent with the requirements of EN 2311. 4.4 Surface treatment Code R: Chromic acid anodizing according to EN 2101, type A or Sulphuric ac
27、id anodizing according to EN 2284, type A. Key aChamfer machined before bonding bChamfer or radius at manufacturers option cChamfer machined after bonding dManufactory optional Figure 1 Configuration Type D Copyright European Committee for Standardization Provided by IHS under license with CENNot fo
28、r ResaleNo reproduction or networking permitted without license from IHS-,-,-BS EN 4535-2:2009EN 4535-2:2009 (E) 6 Table 1 Dimensions and tolerances Type D Diameter code ad D D1 g1 g2 l2 f1 a R Nominal diameter 00,025 0,013 00,51max. max. 00,13max. 2 00,25+(00.0010) ( 0.0005) (00.020) (00.005) (00.0
29、10+)04 6,350 (0.2500) 6,388 (0.2515) 9,550 (0.3760) 19,05 (0.750) 0,70 (0.028) 0,70 (0.028) 1,60 (0.063) 1,20 (0.047) 0,50 to 0,70 (0.020 to 0.030) 15 0,13 (0.005) 05 7,938 (0.3125) 7,976 (0.3140) 11,140(0.4386) 20,64 (0.813) 06 9,525 (0.3750) 9,563 (0.3765) 12,730(0.5012) 22,23 (0.875) 07 11,113 (0
30、.4375) 11,151 (0.4390) 14,321(0.5638) 23,81 (0.938) 08 12,700 (0.5000) 12,738 (0.5015) 15,913(0.6265) 25,40 (1.000) 09 14,288 (0.5625) 14,326 (0.5640) 17,506(0.6892) 28,58 (1.125) 10 15,875 (0.6250) 15,913 (0.6265) 20,681(0.8142) 31,75 (1.250) 11 17,463 (0.6875) 17,501 (0.6890) 22,268(0.8767) 34,93
31、(1.375) 12 19,050 (0.7500) 19,088 (0.7515) 23,858(0.9393) 38,10 (1.500) 14 22,225 (0.8750) 22,263 (0.8765) 27,038(1.0645) 41,28 (1.625) 1,00 (0.039) 1,00 (0.039) 16 25,400 (1.0000) 25,438 (1.0015) 30,221(1.1898) 44,45 (1.750) 18 28,575 (1.1250) 28,613 (1.1265) 33,396(1.3148) 47,63 (1.875) 2,39 (0.09
32、4) 20 31,750 (1.2500) 31,788 (1.2515) 36,571(1.4398) 50,80 (2.000) 22 34,925 (1.3750) 34,963 (1.3765) 39,746(1.5648) 53,98 (2.125) 24 38,100 (1.5000) 38,138 (1.5015) 44,508(1.7523) 57,15 (2.250) 26 41,275 (1.6250) 41,313 (1.6265) 47,683(1.8773) 60,33 (2.375) 28 44,450 (1.7500) 44,488 (1.7515) 50,858
33、(2.0023) 63,50 (2.500) 32 50,800 (2.0000) 50,838 (2.0015) 57,208(2.2523) 69,85 (2.750) aDiameter code corresponds to nominal diameter d in 1/16 inch. Copyright European Committee for Standardization Provided by IHS under license with CENNot for ResaleNo reproduction or networking permitted without l
34、icense from IHS-,-,-BS EN 4535-2:2009EN 4535-2:2009 (E) 7 Table 2 Mass Type D Dia-meter code aLength code b006 007 008 009 010 011 012 014 016 018 020 022 024 028 032 l10,100,40(0.0040.016) 4,76 5,56 6,35 7,14 7,94 8,73 9,53 11,11 12,70 14,29 15,88 17,46 19,05 22,23 25,40 (0.188) (0.219) (0.250) (0.
35、281) (0.313) (0.344) (0.375) (0.438) (0.500) (0.563) (0.625) (0.688) (0.750) (0.875) (1.000)Mass in kg/1 000 pieces 04 1,48 1,57 1,66 1,75 1,84 1,92 2,01 2,19 2,36 05 1,70 1,80 1,91 2,01 2,12 2,22 2,33 2,54 2,75 2,96 3,17 06 1,91 2,03 2,15 2,28 2,40 2,52 2,65 2,89 3,14 3,39 3,63 3,88 4,13 07 2,12 2,
36、26 2,40 2,54 2,68 2,82 2,96 3,25 3,53 3,81 4,09 4,37 4,66 5,22 08 2,33 2,49 2,65 2,81 2,97 3,13 3,28 3,60 3,92 4,24 4,55 4,87 5,19 5,83 09 2,86 3,03 3,21 3,39 3,56 3,74 3,92 4,27 4,62 4,98 5,33 5,68 6,04 6,74 7,45 10 3,87 4,17 4,48 4,78 5,09 5,39 5,70 6,31 6,91 7,52 8,13 8,74 9,35 10,57 11,79 11 5,2
37、0 5,53 5,86 6,19 6,52 7,18 7,84 8,50 9,17 9,83 10,49 11,81 13,14 12 5,97 6,32 6,68 7,04 7,40 8,11 8,83 9,54 10,26 10,97 11,69 13,12 14,55 14 6,71 7,12 7,53 7,94 8,35 9,18 10,00 10,82 11,64 12,46 13,29 14,93 16,57 16 7,46 7,92 8,39 8,85 9,32 10,24 11,17 12,10 13,03 13,96 14,89 16,75 18,61 18 11,23 11
38、,75 12,27 13,30 14,34 15,37 16,41 17,44 18,48 20,55 22,62 20 13,38 14,52 15,66 16,80 17,94 19,08 20,22 22,51 24,79 22 14,49 15,73 16,98 18,23 19,48 20,72 21,97 24,47 26,96 24 17,78 19,61 21,45 23,29 25,13 26,97 28,80 32,48 36,16 26 23,00 24,98 26,96 28,94 30,92 34,88 38,84 28 24,55 26,67 28,80 30,92
39、 33,04 37,28 41,52 32 27,66 30,06 32,46 34,87 37,27 42,07 46,88 continued Copyright European Committee for Standardization Provided by IHS under license with CENNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-BS EN 4535-2:2009EN 4535-2:2009 (E) 8 Table 2 (concluded
40、) Dia-meter code aLength code b036 040 044 048 052 056 060 064 068 072 076 080 088 096 l1 0,100,40(0.0040.016) 28,58 31,75 34,93 38,10 41,28 44,45 47,63 50,80 53,98 57,15 60,33 63,50 69,85 76,20 (1.125) (1.250) (1.375) (1.500) (1.625) (1.750) (1.875) (2.000) (2.125) (2.250) (2.375) (2.500) (2.750) (
41、3.000)Mass in kg/1 000 pieces 04 05 06 07 08 09 8,16 10 13,01 14,22 11 14,46 15,79 17,11 12 15,98 17,41 18,84 20,27 14 18,22 19,86 21,50 23,15 24,79 16 20,47 22,33 24,18 26,04 27,90 29,76 31,62 18 24,69 26,76 28,83 30,90 32,97 35,04 37,11 39,19 20 27,07 29,36 31,64 33,92 36,20 38,49 40,77 43,05 45,3
42、4 22 29,46 31,95 34,45 36,94 39,44 41,93 44,43 46,92 49,41 24 39,83 43,51 47,18 50,86 54,54 58,21 61,89 65,56 69,24 72,92 76,59 80,27 87,62 26 42,80 46,75 50,71 54,67 58,63 62,59 66,55 70,50 74,46 78,42 82,38 86,34 94,26 102,1728 45,76 50,00 54,24 58,48 62,72 66,96 71,20 75,45 79,69 83,93 88,17 92,4
43、1 100,89 109,3732 51,69 56,49 61,30 66,10 70,91 75,71 80,52 85,33 90,13 94,94 99,74 104,55 114,16 123,77aDiameter code corresponds to nominal diameter d in 1/16 inch. bLength code corresponds to length l1 in 1/32 inch. Copyright European Committee for Standardization Provided by IHS under license wi
44、th CENNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-BS EN 4535-2:2009EN 4535-2:2009 (E) 9 Table 3 Loads Type D Diameter code aLength code Permissible radial load Radial load Axial static loadDiametercode aLength code Permissible radial load Radial load Axial stat
45、ic loadkN kNStatic CsbDynamic C25cCadStatic CsbDynamic C25cCad04 006 2,15 1,92 37,05 08 009 13,09 11,69 54,85 007 3,62 3,24 010 16,02 14,31 008 5,09 4,55 011 18,95 16,93 009 6,56 5,86 012 21,89 19,55 010 8,04 7,18 014 27,75 24,78 011 9,51 8,49 016 33,62 30,02 012 10,98 9,80 018 39,48 35,26 014 13,92
46、 12,43 020 45,34 40,50 016 16,86 15,06 022 51,21 45,73 05 006 2,69 2,40 41,50 024 57,07 50,97 007 4,52 4,04 028 68,80 61,45 008 6,36 5,68 09 006 4,83 4,31 72,80 009 8,20 7,32 007 8,13 7,26 010 10,03 8,96 008 11,42 10,20 011 11,87 10,60 009 14,72 13,15 012 13,70 12,24 010 18,02 16,09 014 17,38 15,52
47、011 21,32 19,04 016 21,05 18,80 012 24,61 21,98 018 24,72 22,08 014 31,21 27,87 020 28,39 25,36 016 37,80 33,76 06 006 3,22 2,88 45,95 018 44,40 39,65 007 5,42 4,84 020 50,99 45,54 008 7,63 6,81 022 57,59 51,43 009 9,83 8,78 024 64,19 57,32 010 12,03 10,74 028 77,38 69,10 011 14,23 12,71 032 90,57 80,88 012 16,43 14,67 036 103,76 92,66 014 20,83 18,61 10 006 5,36 4,79 93,2
