EN 693-2001 en Machine tools - Safety - Hydraulic presses (Incorporates Amendment A2 2011)《机床安全 液压 包含修改件A1-2009》.pdf

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1、BRITISH STANDARD BS EN693:2001Machine tools Safety Hydraulic pressesICS 25.120.10NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAW+A2:2011National forewordThis British Standard is the UK implementation of EN 693:2001+A2:2011. It supersedes BS EN 693:2001+A1:2009 which is withdra

2、wn.The start and finish of text introduced or altered by amendment is indicated in the text by tags. Tags indicating changes to CEN text carry the number of the CEN amendment. For example, text altered by CEN amendment A1 is indicated by !“.The UK participation in its preparation was entrusted by Te

3、chnical Committee MTE/1, Machine tools, to Subcommittee MTE/1/1, Safety.A list of organizations represented on this subcommittee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct

4、application.Compliance with a British Standard cannot confer immunity from legal obligations.BS EN 693:2001+A2:2011This British Standard, havingbeen prepared under thedirection of the EngineeringSector Committee, waspublished under the authorityof the Standards Committeeand comes into effect on15 Au

5、gust 2001 BSI 2011ISBN 978 0 580 73131 0Amendments/corrigenda issued since publicationDate Comments31May 2009 Implementation of CEN amendment A1:200931 October 2011 Implementation of CEN amendment A2:2011EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 693:2001+A2 September 2011 ICS 25.120.10 Su

6、persedes EN 693:2001+A1:2009English Version Machine tools - Safety - Hydraulic presses Machines-outils - Scurit - Presses hydrauliques Werkzeugmaschinen - Sicherheit - Hydraulische Pressen This European Standard was approved by CEN on 20 November 2000 and includes Amendment 1 approved by CEN on 29 D

7、ecember 2008 and Amendment 2 approved by CEN on 25 July 2011. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical refe

8、rences concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CE

9、N member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Ic

10、eland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Aven

11、ue Marnix 17, B-1000 Brussels 2011 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 693:2001+A2:2011: EEN 693:2001+A2:2011 (E) 2 Contents Page Foreword 3Introduction .41 Scope 42 Normative references 53 Terms and definitions .64 Lis

12、t of hazards . 125 Safety requirements and measures 145.1 Introduction . 145.2 Basic design considerations . 145.3 Mechanical hazards in the tools area . 175.4 The control and monitoring system 225.5 Toolsetting, trial strokes, maintenance and lubrication . 255.6 Mechanical hazards - Other . 265.7 S

13、lips, trips and falls 275.8 Protection against other hazards 276 Verification of the safety requirements and/or measures 347 Information for use . 407.1 Marking 407.2 Instruction handbook . 41Annex A (normative) Calculation of minimum safety distances . 43Annex B (normative) The response time of the

14、 hydraulic system 45Annex C (informative) Closed tools 46Annex D (informative) Interlocking devices associated with guards . 47Annex E (informative) Electro-sensitive protective equipment (ESPE) using active opto-electronic protective devices (AOPDs) . 50Annex F (informative) Conditions for noise me

15、asurement of hydraulic presses 51Annex G (informative) The connection of the stopping time measurement equipment . 53Annex ZA (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC“ 55Bibliography . 56BS EN 693:2001+A2:2011EN 693:2001+A2:

16、2011 (E) 3 Foreword This document (EN 693:2001+A2:2011) has been prepared by Technical Committee CEN/TC 143 “Machine tools - Safety”, the secretariat of which is held by SNV. This European Standard shall be given the status of a national standard, either by publication of an identical text or by end

17、orsement, at the latest by March 2012, and conflicting national standards shall be withdrawn at the latest by March 2012. This document includes Amendment 1, approved by CEN on 2008-12-29 and Amendment 2, approved by CEN on 2011-07-25. This document supersedes #EN 693:2001+A1:2009$. The start and fi

18、nish of text introduced or altered by amendment is indicated in the text by tags ! “ and # $. This European Standard has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). #For relatio

19、nship with EU Directive(s), see informative Annex ZA, which is an integral part of this document.$ Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such pa

20、tent rights. Annexes A and B to this standard are normative, whereas Annexes C to #G and ZA$ are informative. This standard also contains a bibliography. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this Eur

21、opean Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and

22、United Kingdom. BS EN 693:2001+A2:2011EN 693:2001+A2:2011 (E) 4 Introduction 0.1 This standard is applicable to hydraulic presses as defined in 3.10. 0.2 This standard has been prepared to be a harmonized standard to provide one means of conforming with the essential safety requirements of the “Mach

23、inery“ Directive and associated EFTA Regulations. 0.3 The extent to which hazards are covered is indicated in the scope of this standard. In addition, machinery shall comply as appropriate with EN 292 for hazards which are not covered by this standard. 0.4 Complementary guidance is given in the A an

24、d B standards to which reference is made in the text (see clause 2). The figures are intended to be examples only and not to give the only interpretation of the text. 1 Scope 1.1 This standard specifies technical safety requirements and measures to be adopted by persons undertaking the design (as de

25、fined in 3.11 of EN 292-1:1991), manufacture and supply of hydraulic presses which are intended to work cold metal or material partly of cold metal. 1.2 This standard also covers presses, whose primary intended use is to work cold metal, which are to be used in the same way to work other sheet mater

26、ials (such as cardboard, plastic, rubber or leather), and metal powder. 1.3 The requirements in this standard take account of intended use, as defined in 3.12 of EN 292-1:1991. This standard presumes access to the press from all directions, deals with the hazards described in clause 4, and specifies

27、 the safety measures for both the operator and other exposed persons. 1.4 This standard also applies to ancillary devices which are an integral part of the press. For the safeguarding of integrated manufacturing systems using presses, see also ISO 11161. 1.5 This standard does not cover machines who

28、se principal designed purpose is: a) sheet metal cutting by guillotine; b) attaching a fastener, e.g. riveting, stapling or stitching; c) bending or folding; d) straightening; e) turret punch pressing; f) extruding; g) drop forging or drop stamping; h) compaction of metal powder; i) single purpose p

29、unching machines designed exclusively for profiles, e.g. for the construction industry. BS EN 693:2001+A2:2011EN 693:2001+A2:2011 (E) 5 1.6 This standard is applicable to machines built after its date of issue. 2 Normative references This European standard incorporates, by dated or undated reference

30、, provisions from other publications. These normative references are cited at the appropriate places in the text and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to this European standard only when incorporated

31、in it by amendment or revision. For undated references, the latest edition of the publication referred to applies (including amendments). EN 292-1:1991, Safety of machinery - Basic concepts, general principles for design - Part 1: Basic terminology, methodology EN 292-2:1991, Safety of machinery - B

32、asic concepts, general principles for design - Part 2: Technical principles and specifications (and Amendment A1:1995) EN 294:1992, Safety of machinery - Safety distances to prevent danger zones being reached by the upper limbs EN 349:1993, Safety of machinery - Minimum gaps to avoid crushing of par

33、ts of the human body EN 418:1992, Safety of machinery - Emergency stop equipment, functional aspects - Principles for design EN 563:1994, Safety of machinery - Temperatures of touchable surfaces - Ergonomics data to establish temperature limit values for hot surfaces EN 574:1996, Safety of machinery

34、 - Two-hand control device EN 614-1:1995, Safety of machinery - Ergonomic design principles - Part 1: Terminology and general principles EN 626-1:1994, Safety of machinery - Reduction of risks to health from hazardous substances emitted by machinery - Part 1: Principles and specifications for machin

35、ery manufacturers EN 842:1996, Safety of machinery - Visual danger signals - General requirements, design and testing EN 894-2:1997, Safety of machinery - Ergonomics requirements for the design of displays and control actuators - Part 2: Displays EN 894-3:2000, Safety of machinery - Ergonomics requi

36、rements for the design of displays and control actuators - Part 3: Control actuators EN 953:1997, Safety of machinery - General requirements for the design and construction of guards (fixed, movable) EN 954-1:1996, Safety of machinery - Safety related parts of control systems - Part 1: General princ

37、iples for design EN 982:1996, Safety of machinery - Safety requirements for fluid power systems and their components Hydraulics EN 983:1996, Safety of machinery - Safety requirements for fluid power systems and their components Pneumatics EN 999:1998, Safety of machinery - Approach speed of parts of

38、 the body for the positioning of safety devices BS EN 693:2001+A2:2011EN 693:2001+A2:2011 (E) 6 prEN 1005-2:1993, Safety of machinery - Human physical performance - Part 2: Manual handling of objects associated to machinery EN 1037:1995, Safety of machinery - Prevention of unexpected start-up EN 105

39、0:1996, Safety of machinery - Principles for risk assessment EN 1088:1995, Safety of machinery - Interlocking devices associated with guards - Principles for design and selection EN 1127-1:1997, Safety of machinery - Fire and explosions - Part 1: Explosion prevention and protection EN 1299:1997, Vib

40、ration isolation of machines - Information for the application or source isolation EN ISO 3746:1995, Acoustics - Determination of sound power levels of noise sources using sound pressure - Survey method using an enveloping measurement surface over a reflecting plane (ISO 3746:1995) !EN ISO 4871:1996

41、, Acoustics - Declaration and verification of noise emission values of machinery and equipment (ISO 4871:1996)“ ISO 11161:1994, Industrial automation systems - Safety of integrated manufacturing systems Basic requirements EN ISO 11202:1995, Acoustics - Noise emitted by machinery and equipment - Meas

42、urement of emission sound pressure levels at a work station and at other specified positions Survey method in situ (ISO 11202:1995) ISO/TR 11688-1:1995, Acoustics - Recommended practice for the design of low-noise machinery and equipment - Part 1: Planning EN 60204-1:1997, Safety of machinery - Elec

43、trical equipment of machines - Part 1: General requirements (IEC 204-1:1992, modified) EN 61310-2:1995, Safety of machinery - Indication, marking and actuation - Part 2: Requirements for marking (IEC 1310-2:1995) #EN 61496-1:2004$, Safety of machinery - Electrosensitive protective equipment - Part 1

44、: General requirements and tests #(IEC 61496-1:2004, modified)$ prEN 61496-2:1997, Safety of machinery - Electrosensitive protective equipment - Part 2: Particular requirements for equipment using active opto-electronic protective devices (IEC 61496-2:1997) 3 Terms and definitions For the purposes o

45、f this standard, the following terms and definitions apply. Further terms and definitions are provided in relevant A and B standards and in annex A of EN 292-2:1991/A1:1995. 3.1 ancillary device any device intended for use with the press tools and integrated with the press, e.g. devices for lubricat

46、ion, feed and ejection. 3.2 cycle automatic operating mode where the slide/ram repeats continuously or intermittently, all functions achieved without manual intervention into the danger zone after initiation. BS EN 693:2001+A2:2011EN 693:2001+A2:2011 (E) 7 3.3 cycle operating movement of the slide/r

47、am from the cycle start position (normally the top dead centre) to the bottom dead centre and back to the cycle stop position (normally the top dead centre). The operating cycle includes all operations carried out during this movement. 3.4 cycle single operating mode where each operating cycle of th

48、e slide/ram has to be positively actuated by the operator. 3.5 dead centres points at which the tool, during its travel, is either nearest/closest to the die (generally it corresponds to the end of the closing stroke), known as the bottom dead centre (BDC), or furthest from the die (generally it cor

49、responds to the end of the opening stroke), known as the top dead centre (TDC). 3.6 die fixed part of the tools used in a press. 3.7 die cushion accessory for a die which accumulates and releases, or absorbs, force as required in some press operations. 3.8 early opening interlocking guard guard associated with an interlocking device which, if opened when any dangerous movement in the tools area has ceased, does not interrupt the operating cycle. 3.9 guard locking device

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