1、BRITISH STANDARD BS EN 15061:2007+A1:2008Safety of machinery Safety requirements for strip processing line machinery and equipmentICS 77.180g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60
2、g3g38g50g51g60g53g44g42g43g55g3g47g36g58BS EN 15061:2007+ A 1 : 2 0 0 8National f o r e w o r dg31g32This British Standard is the UK implementation of EN 1nullnullnullnull :nullnullnullnull +A1:2008. It supersedes BS EN nullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnull
3、nullnullnullnullnullnull . The start and finish of text introduced or altered by amendment is indicated in the text by tags. Tags indicating changes to CEN text carry the number of the CEN amendment. For example, text altered by CEN amendment A1 is indicated by . The UK participation nullnullnullnul
4、lnullnullnullnullnullnullnullnullnullnullnullnullnullnullnull entrusted to Technical Committee nullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullA list of organizations represented on this committenull can be o
5、btained on request to its secretary.nullnullnullnullnullnullnullnullnullnullnullnullnullnullnull does not purport to include all nullnullnullnecessary provisions of a contract. Users are responsible for its correct application.Compliance with a British Standard cannot confer immunity from legal obli
6、gations.ISBN Amendmentsg18corrigenda issued since publicationDate Comments Implementation of CEN amendment A1:2008 BSI 200g2830 April 200g28 978 0 580 61506 1 This British Standard nullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnul
7、lnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullnullEUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 15061:2007+A1 November
8、 2008 ICS 77.180 Supersedes EN 15061:2007 English Version Safety of machinery - Safety requirements for strip processing line machinery and equipment Scurit des machines - Prescriptions de scurit pour machines et installations de traitement des bandes Sicherheit von Maschinen - Sicherheitsanforderun
9、gen an Bandbehandlungsanlagen und Einrichtungen This European Standard was approved by CEN on 23 September 2007 and includes Amendment 1 approved by CEN on 23 October 2008. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this Europe
10、an Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English
11、, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, C
12、yprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION
13、 C O M I T E U R O P E N D E N O R M A LI S A T I O N EUR OP IS C HES KOM ITEE FR NOR M UNG Management Centre: rue de Stassart, 36 B-1050 Brussels 2008 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 15061:2007+A1:2008: EEN 15061:2
14、007+A1:2008 (E) 2 Contents Page Foreword6 Introduction .7 1 Scope 8 2 Normative references 9 3 Terms and definitions .12 4 List of significant hazards 14 5 Safety requirements and/or measures 14 5.1 General design requirements.14 5.1.1 Introduction14 5.1.2 Structural assembly 15 5.1.3 Safety layout.
15、15 5.1.4 Access to the line 16 5.1.5 Guards 17 5.1.6 Guard-rail17 5.1.7 Safety signs and warning devices .17 5.1.8 Safety-related control systems 18 5.1.9 Personal protective equipment (PPE) .18 5.1.10 Electrical equipment18 5.1.11 Hydraulic, pneumatic, cooling and lubrication systems .18 5.1.12 Flu
16、id systems carrying or containing fluids .18 5.1.13 Material to be discharged to drains .18 5.1.14 Ergonomic principles 19 5.1.15 Surface temperatures and heat radiation19 5.1.16 Fire protection19 5.1.17 Vibrations .19 5.1.18 Maintenance on equipment containing dangerous substances.19 5.1.19 Linked
17、equipment 20 5.2 List of significant hazards, hazardous situations, safety requirements and/or measures for terminal equipment20 5.2.1 General22 5.2.2 Hydraulic and pneumatic equipment.23 5.2.3 Bridges, crossovers, guides.25 5.2.4 Pulpits .25 5.2.5 Coil transport and handling equipment.26 5.2.6 Unco
18、iling equipment .27 BS EN 15061:2007+A1:2008EN 15061:2007+A1:2008 (E) 3 5.2.7 Shears and scrap/samples handling equipment28 5.2.8 Strip guiding and conveying equipment.29 5.2.9 Strip accumulators 30 5.2.10 Side trimming machines.31 5.2.11 Strip inspection stands.32 5.2.12 Coiling equipment .33 5.2.1
19、3 Strip connecting system.34 5.2.14 Oiling system .35 5.2.15 Measuring devices and display units36 5.2.16 Marking devices for strip37 5.3 List of significant hazards, hazardous situations, safety requirements and/or measures for processing equipment 38 5.3.1 General .39 5.3.2 Hydraulic and pneumatic
20、 equipment 40 5.3.3 Bridges, crossovers, guides 42 5.3.4 Pulpits.42 5.3.5 Pickling.43 5.3.6 Pre-treatment .46 5.3.7 Hot dipping.49 5.3.8 Electro plating56 5.3.9 Tension leveller, scale breaker 58 5.3.10 Organic coating by roll coater .59 5.3.11 Chemical post-treatment section (Activation, Phosphatiz
21、ing, Chromatizing, Roll coating) .60 5.4 Special safety requirements or measures 64 5.4.1 General .64 5.4.2 Hold-to-run control device64 5.4.3 Mechanical restraint devices .64 5.4.4 Access to the strip for inspection .64 5.5 Noise reduction as a safety requirement65 5.5.1 Noise reduction at source b
22、y design 65 5.5.2 Noise reduction by protective measures65 5.5.3 Noise reduction by information .65 5.5.4 Noise sources and examples of noise reduction measures.65 6 Verification of the safety requirements and/or measures.67 7 Information for use68 7.1 General .68 7.2 Safety signs and warning device
23、s.68 7.3 Minimum marking68 7.4 Instruction handbook68 7.4.1 General .68 BS EN 15061:2007+A1:2008EN 15061:2007+A1:2008 (E) 4 7.4.2 Identifying information69 7.4.3 Detailed information/instructions 69 7.4.4 Operation 70 7.5 Maintenance manual .71 Annex A (normative) Safety requirements and/or measures
24、 for electrical equipment .72 Annex B (normative) Noise test code .76 Annex C (informative) Example for manufacturers safety instructions for maintenance at strip processing lines.80 Annex D (informative) Exemplary solutions.82 Annex ZA (informative) Relationship between this European Standard and t
25、he Essential Requirements of EU Directive 98/37/EC 88 Annex ZB (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC“.89 Bibliography 90 BS EN 15061:2007+A1:2008EN 15061:2007+A1:2008 (E) 5 Figures Figure D.1 Examples for automatic modes
26、of operation (3.13).82 Figure D.2 Movable platform (see 5.3.7.1.1)83 Figure D.3 Example for protected walkways.83 Figure D.4 Example for protected walkways.84 Figure D.5 Example for protected inspection stand (horizontal)84 Figure D.6 Example for an inspection stand protected by a door with guard lo
27、cking and roofing (5.2.11) 85 Figure D.7 Example of a plating section85 Figure D.8 Diagrammatic view of an electrolytic plating plant .86 Figure D.9 Example of flange cover.86 Figure D.10 Example of reversed rotation in case of cleaning the coater rolls (5.3.10, 5.3.11.2)87 Tables Table 1 List of si
28、gnificant hazards, hazardous situations, safety requirements and/or measures for terminal equipment .22 Table 2 List of significant hazards, hazardous situations, safety requirements and/or measures for processing equipment39 Table 3 Noise sources of strip processing lines and exemplary noise reduct
29、ion measures67 Table A.1 Stop functions.74 Table B.1 Example of declared dual-number noise emission values for work stations and specified measuring points 79 BS EN 15061:2007+A1:2008EN 15061:2007+A1:2008 (E) 6 Foreword This document (EN 15061:2007+A1:2008) has been prepared by Technical Committee C
30、EN/TC 322 “Equipments for making and shaping of metals - Safety requirements”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by May 2009, and conflicting na
31、tional standards shall be withdrawn at the latest by December 2009. This document includes Amendment 1, approved by CEN on 2008-10-23. This document supersedes EN 15061:2007. The start and finish of text introduced or altered by amendment is indicated in the text by tags ! “. !This European Standard
32、 has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EC Directive(s). For relationship with EC Directive(s), see informative Annexes ZA and ZB, which are integral parts of this document.“ This stand
33、ard was elaborated by CEN/TC 322/WG4 comprising experts from the following countries: Austria, Germany, Italy, The Netherlands and Sweden. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held respon
34、sible for identifying any or all such patent rights. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France
35、, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. BS EN 15061:2007+A1:2008EN 15061:2007+A1:2008 (E) 7 Introduction This European Standard is a t
36、ype C standard as stated in EN ISO 12100. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this European Standard. When provisions of this type C standard are different from those which are stated in type A or B standa
37、rds, the provisions of this type C standard take precedence over the provisions of the other standards, for machines that have been designed and built according to the provisions of this type C standard. Where for clarity an example of a preventive measure is given in this standard, this should not
38、been considered as the only possible solution. Any other solution leading to the same risk reduction is permissible if an equivalent level of safety is achieved. BS EN 15061:2007+A1:2008EN 15061:2007+A1:2008 (E) 8 1 Scope This European Standard defines the health and safety requirements of strip pro
39、cessing lines (see 3.1). This European Standard deals with all significant hazards, hazardous situations and events relevant for strip processing line machinery and equipment, when used as intended and under conditions foreseen by the manufacturer, but also includes foreseeable faults and malfunctio
40、ns in case of misuse. This European Standard specifies the requirements to ensure the safety of persons which are to be considered and met during the design, assembly, transport, commissioning, operation, maintenance and decommissioning of the equipment. This European Standard applies to: Strip proc
41、essing lines for treating metal strip: from take-over point (see 3.6) of the entry section (terminal equipment, see 3.2) through the process (processing and terminal equipment, see 3.3 and 3.2) up to the take-over point of the exit section or interface to other lines (terminal equipment). Terminal e
42、quipment for: Processing and terminal equipment for: Terminal equipment for: Entry section Pickling (5.3.5) (1) Pre-treatment (5.3.6) (1) Hot dipping (5.3.7) (1) Electro plating (5.3.8) (1) Tension levelling/scale breaking (5.3.9) (1) Organic coating by roll coater (5.3.10) (1) Chemical post-treatin
43、g (5.3.11) (1) Annealing (1), (2) (1) it may include also terminal equipment according to 5.2 (2) for annealing lines the requirement for related processing equipment (5.3.5 to 5.3.11) is covered by this standard. The requirements for the furnace of annealing lines are covered by EN 746-1, EN 746-2
44、and EN 746-3 Exit section This European Standard does not cover: Furnaces in accordance with EN 746-1, EN 746-2 and EN 746-3; Dryers and ovens in accordance with EN 1539; Coil transporting system before take-over-point at the entry section and after take-over-point at the exit section, e. g., hook c
45、onveyors, overhead cranes, fork lift and railway trucks and other vehicles; Storage equipment for coils; Rolling mill stands (i. e., skin pass and reduction stands) according to prEN 15094; BS EN 15061:2007+A1:2008EN 15061:2007+A1:2008 (E) 9 Rollshop equipment. If applicable, the safety requirements
46、 of those standards mentioned above should be considered. This European Standard is not applicable to strip processing line machinery and equipment, which are manufactured before the date of publication of this standard by CEN. 2 Normative references The following referenced documents are indispensa
47、ble for the application of this European Standard. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. !deleted text“ EN 349, Safety of machinery Minimum gaps to avoid crushing of parts of the
48、 human body EN 614-1:2006, Safety of machinery Ergonomic design principles Part 1: Terminology and general principles EN 614-2, Safety of machinery Ergonomic design principles Part 2: Interactions between the design of machinery and work tasks EN 626-1, Safety of machinery Reduction of risks to heal
49、th from hazardous substances emitted by machinery Part 1: Principles and specifications for machinery manufacturers EN 626-2, Safety of machinery Reduction of risk to health from hazardous substances emitted by machinery Part 2: Methodology leading to verification procedures EN 689, Workplace atmospheres Guidance for the assessment of exposure by inhalation to chemical agents for comparison with limit values and measurement strategy !deleted text“ EN 842, Safety of mac
