1、BRITISH STANDARD BS EN 60286-5:2004 Packaging of components for automatic handling Part 5: Matrix trays ICS 31.020 +A1:2009National foreword This British Standard is the UK implementation of EN 60286-5:2004+A1:2009. It is identical with IEC 60286-5:2003 incorporating amendment 1:2009. It supersedes
2、BS EN 60286-5:2004 which is withdrawn. The start and finish of text introduced or altered by amendment is indicated in the text by tags. Tags indicating changes to IEC text carry the number of the IEC amendment. For example, text altered by IEC amendment 1 is indicated by !“. The UK participation in
3、 its preparation was entrusted to Technical Committee EPL/40X, Capacitors and resistors for electronic equipment. A list of organizations represented on this committee can be obtained on request to its secretary. This publication does not purport to include all the necessary provisions of a contract
4、. Users are responsible for its correct application. Compliance with a British Standard cannot confer immunity from legal obligations. BS EN 60286-5:2004+A1:2009 This British Standard was published under the authority of the Standards Policy and Strategy Committee on 14 June 2004 BSI 2009 Amendments
5、/corrigenda issued since publication Date Comments 31 October 2009 Implementation of IEC amendment 1:2009 with CENELEC endorsement A1:2009 ISBN 978 0 580 69250 5EUROPEANSTANDARD EN602865:2004+A1 NORMEEUROPENNE EUROPISCHENORM March2009 CENELEC EuropeanCommitteeforElectrotechnicalStandardization Comit
6、EuropendeNormalisationElectrotechnique EuropischesKomiteefrElektrotechnischeNormung CentralSecretariat:ruedeStassart35,B1050Brussels 2004CENELEC AllrightsofexploitationinanyformandbyanymeansreservedworldwideforCENELECmembers. Ref.No.EN602865:2004E ICS31.020 SupersedesEN602865:1997 Englishversion Pac
7、kagingofcomponentsforautomatichandling Part5:Matrixtrays (IEC602865:2003) Emballagedecomposants pouroprationsautomatises Partie5:Supportsmatriciels (CEI602865:2003) GurtungundMagazinierung vonBauelementenfrautomatische Verarbeitung Teil5:Flachmagazine (IEC602865:2003) ThisEuropeanStandardwasapproved
8、byCENELECon20040501.CENELECmembersareboundto complywiththeCEN/CENELECInternalRegulationswhichstipulatetheconditionsforgivingthisEuropean Standardthestatusofanationalstandardwithoutanyalteration. Uptodate lists and bibliographical references concerning such national standards may be obtained on appli
9、cationtotheCentralSecretariatortoanyCENELECmember. ThisEuropeanStandardexistsinthreeofficialversions(English,French,German).Aversioninanyother languagemade by translation under the responsibility of aCENELEC member into itsown language and notifiedtotheCentralSecretariathasthesamestatusastheofficial
10、versions. CENELEC members are the national electrotechnical committees of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania,Luxembourg,Malta,Netherlands,Norway,Poland,Portugal,Slovakia,Slovenia,Spain,Swed
11、en, SwitzerlandandUnitedKingdom. Foreword The text of document 40/1341/FDIS, future edition 2 of IEC 60286-5, prepared by IEC TC 40, Capacitors and resistors for electronic equipment, was submitted to the IEC-CENELEC parallel vote and was approved by CENELEC as EN 60286-5 on 2004-05-01. This Europea
12、n Standard supersedes EN 60286-5:1997. Significant technical changes from EN 60286-5:1997 are: a) The generic rules for the design of matrix trays are given in this standard. Newly developed trays which follow these rules will not be listed individually. Only those trays which conform to the design
13、rules set forth herein are classified as “standard trays“ and are thus preferred for use. b) An update of the matrix trays, which do not conform to the design rules set forth herein, are considered as “non-standard trays“ and are not preferred for use, is listed in Annex A. The following dates were
14、fixed: latest date by which the EN has to be implemented at national level by publication of an identical national standard or by endorsement (dop) 2005-02-01 latest date by which the national standards conflicting with the EN have to be withdrawn (dow) 2007-05-01 _ Endorsement notice The text of th
15、e International Standard IEC 60286-5:2003 was approved by CENELEC as a European Standard without any modification. _ Foreword to amendment A1 The text of document 40/1942/FDIS, future amendment 1 to IEC 60286-5:2003, prepared by IEC TC 40, Capacitors and resistors for electronic equipment, was submi
16、tted to the IEC-CENELEC parallel vote and was approved by CENELEC as amendment A1 to EN 60286-5:2004 on 2009-03-01. The following dates were fixed: latest date by which the amendment has to be implemented at national level by publication of an identical national standard or by endorsement (dop) 2009
17、-12-01 latest date by which the national standards conflicting with the amendment have to be withdrawn (dow) 2012-03-01 _ Endorsement notice The text of amendment 1:2009 to the International Standard IEC 60286-5:2003 was approved by CENELEC as an amendment to the European Standard without any modifi
18、cation. _ BS EN 602865:2004+A1:2009 EN 602865:2004 Page 2 CONTENTS 1 Scope.5 2 Material 5 2.1 Electrostatic dissipative requirements5 2.2 Effect of properties5 2.3 Recycling and rigidity 5 3 Mechanical stability 5 3.1 Loaded tray.5 3.2 Empty tray.5 3.3 Outer edges 6 4 Tray design, dimensions and oth
19、er physical properties.6 4.1 Tray design .6 4.1.1 Number of pockets 6 4.1.2 Orientation of pockets6 4.1.3 Design rules for pocket density6 4.2 Overall tray dimensions.7 4.3 Cell dimensions.7 4.4 Tray vacuum pick-up sites.9 4.4.1 Size.9 4.4.2 Centre .9 4.4.3 Perimeter 9 4.5 Detail features.9 4.6 Weig
20、ht.9 4.7 Movement of components9 4.8 Dimensional information10 5 Polarity and orientation of components in the tray 13 5.1 Pin one13 5.2 Loading.13 6 Tray stacking13 6.1 Bundling13 6.2 Top protection .13 6.3 Partial filling 13 6.4 Protrusion of components13 6.5 Stack-up13 6.6 Damaging of components1
21、3 7 Missing components.13 8 Marking 14 Annex A (informative) List of existing matrix trays with wide anticipated use in the electronic industries15 BS EN 602865:2004+A1:2009 EN 602865:2004 Page 3 Annex B (informative) 27 Measurement methodology of the tray dimensions Figure 1 Sample of leaded packag
22、es8 Figure 2 Sample of grid array packages.8 Figure 3 Tray main view.10 Figure 4 Tray stacking details 11 Figure A.1 Thin tray .16 Figure A.2 Thick matrix24 Table Height dimensions.7 Table A.1 Variations 18 Table A.2 PGA variations.26 BS EN 602865:2004+A1:2009 EN 602865:2004 Page 4 Figure B.1 Cross-
23、 sections of the outline dimensions Figure B.2 Tray thickness Figure B.4 Examples of tray warpage Figure B.5 Top view of a tray showing the measurement locations for the outline dimensions Figure B.6 Measurement locations for tray thickness Figure B.7 Holding position in calliper jaws for measuremen
24、t Figure B.8 Correction of a lift of the tray at the measurement point Figure B.9 Measurement locations for the stackable design Figure B.10 Measurement points for warpage .29 .28 28 29 31 .30 30 .30 .31 Table 1 P and W dimensions6 2 PACKAGING OF COMPONENTS FOR AUTOMATIC HANDLING Part 5: Matrix tray
25、s 1 Scope This part of IEC 60286 describes the common dimensions, tolerances and characteristics of the tray. It includes only those dimensions which are essential for the handling of the trays for the stated purpose and for placing or removing components from the trays. Matrix trays are designed to
26、 facilitate the transport and handling of electronic components during their testing, baking, transport/storage, and final mounting by automatic placement equipment. The generic rules for their design are given in this standard Newly developed trays which follow these rules will not be listed indivi
27、dually . Only those trays which conform to the design rules set forth herein are classified as “standard trays” and are thus preferred for use. NOTE Matrix trays listed in Annex A which do not conform to the design rules set forth herein shall be considered as “non-standard trays” and are not prefer
28、red for use. 2 Material 2.1 Electrostatic dissipative requirements 2.2 Effect of properties The tray material shall not adversely affect the mechanical, electrical characteristics, solder- ability, or marking of the component during or after transport, baking or storage in the tray. 2.3 Recycling an
29、d rigidity The tray material shall be reusable or recyclable and shall be rigid enough to avoid damage to the components during handling, loading, baking, testing, shipping and placement operations. There should be space for a recycle logo and material code or material declaration close to Detail B.
30、 3 Mechanical stability 3.1 Loaded tray Mechanical stability of loaded trays shall be such that the components are adequately retained, without lead damage, and can be easily removed from the tray. 3.2 Empty tray The empty tray shall withstand normal environmental conditions (including component bak
31、ing temperatures, if required) without distorting, warping, expanding, shrinking or any other physical change outside the specified dimensions of the trays. Trays shall be moulded from material that meets the ESD dissipative requirements surface resistance equal to or greater than 1,0 10 5ohms/squar
32、e but less than 1,0 10 11 ohms/square. with ! “ BS EN 602865:2004+A1:2009 EN 602865:2004 Page 53.3 Outer edges The outer edges of the tray shall be of sufficient thickness and strength to allow mechanical positioning and clamping. 4 Tray design, dimensions and other physical properties 4.1 Tray desi
33、gn 4.1.1 Number of pockets All new tray proposals should maximize the number of pockets in each tray-family variation without violating the pocket-density design rules specified in 4.1.3. 4.1.2 Orientation of pockets When designing a tray for a rectangular package, the longest dimension (D) of the p
34、ackage is oriented parallel to the length of the tray to maximize tray pocket density. 4.1.3 Design rules for pocket density 4.1.3.1 Formulas NOTE After the maximum matrix has been established by the above calculation using a minimum W value, N1 and N2 may not have resulted in even numbers and may t
35、herefore have been rounded down to the nearest whole number. This means we may have fractions of millimetres extra that should be added back to M2 and M3 to maximize the pitch between the pockets while minimizing the edge of the tray to the centre line of the first pocket M and M1. DT is D max+ stre
36、ngthening pocket rib width W ET is E max ” + strengthening pocket rib width W M is (135,9 mm M3(N1 1)/2 M1 is (315,0 mm M2(N2 1)/2 M2 is (315,0 mm 2P mm) W(N2 1)/N2 + W M3 is (135,9 mm 2P mm) W(N1 1)/N1 + W N1 is (135,9 mm 2P mm)/ET (rounded down to a whole number) N2 is (315,0 mm 2P mm )/DT (rounde
37、d down to a whole number) ! “ The dimensions P and W are given in Table 1. Table 1 P and W dimension Thin tray Dimension Normal stacking tray mm Low stacking tray mm Thick tray mm P 3,2 5,0 5,0 W 2,0 2,5 2,0 ! “ BS EN 602865:2004+A1:2009 EN 602865:2004 Page 6 N4 is the package type accommodated N5 i
38、s the end vacuum pick-up area(s) N6 is the centre vacuum pick-up area(s) W is the strengthening pocket rib width NOTE The tray sponsor will determine W from the latest manufacturing capabilities and design feature needs at the time of the new tray-family design. 4.2 Overall tray dimensions Overall t
39、ray dimensions shall be 322,6 mm in length and 135,9 mm in width. Overall height A, stacking step height A1 and edge height A2 are given in Table 2 . 4.3 Cell dimensions Cell dimensions are derived from package dimensions. The information given in this section is intended for reference only. Package
40、 types shown in Figures 1 and 2 are not intended in any way to limit types of present or future designs which may require matrix trays. D and E dimensions represent the largest overall features of a package (lead or body). 4.1.3.2 Constituents of the design rules, formulas and drawings D maxis deter
41、mined by appropriate specification DT is the max. length D + strengthening pocket rib width W E maxis determined by appropriate specification ET is the max. width E + strengthening pocket rib width W M is the edge of the tray width to the centre line of the first pocket M1 is the edge of the tray le
42、ngth to the centre line of the first pocket M2 is the pitch of the tray pocket in the tray length M3 is the pitch of the tray pocket in the tray width N is the package lead counts supported N1 is the number of columns in the tray N2 is the number of rows in the tray N3 is the total number of pockets
43、 in the tray (N1 N2 = N3) P is the edge of the tray to the edge of the pocket ! “ W should not exceed the target value of Table 1 in order to achieve the maximum tray density unless required by application. ! “! “ Table 2 Height dimensions Thin tray Dimension Normal stacking tray mm Low stacking tra
44、y mm Thick tray mm A 7,62 7,62 12,19 A1 6,35 5,62 10,16 A2 1,27 typically 2,00 typically 2,03 typically ! “ Measurement methodology of the tray outline dimensions, height, stacking feature dimensions and warpage are described in Annex B. BS EN 602865:2004+A1:2009 EN 602865:2004 Page 7 Figure 1 Sampl
45、e of leaded packages Figure 2 Sample of grid array packages IEC 2383/03 IEC 2384/03 BS EN 602865:2004+A1:2009 EN 602865:2004 Page 8 4.4 Tray vacuum pick-up sites 4.4.1 Size The closed walled vacuum pick-up area should be at least 28 mm 28 mm. 4.4.2 Centre A minimum of one walled vacuum pick-up area
46、should be located as close to the centre as possible. 4.4.3 Perimeter A minimum of one perimeter vacuum pick-up area should be located at each end of the tray. 4.5 Detail features NOTE The straightness call-out of 0,80 mm may have to be reduced when designing trays for thinner packages. 4.6 Weight T
47、he empty tray weight shall not exceed 300 g. 4.7 Movement of components The tray cell design shall minimize the component movement. The component shall not rotate more than 2,5 in any direction. All cavity detail features must begin at a minimum distance of P = 3,2 mm Thin tray(normal tray) or P = 5
48、,0 mm Thin tray(Low stack tray) and Thick tray). ! “ BS EN 602865:2004+A1:2009 EN 602865:2004 Page 9 4.8 Dimensional information Figures 3 and 4 state dimensions for the tray main view and for the tray stacking details. ! IEC 083/09 Figure 3 Tray main view “ BS EN 602865:2004+A1:2009 EN 602865:2004 Page 10 P P IEC 084/09 Fig