1、raising standards worldwideNO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBSI Standards PublicationConnecting devices Flat quick-connect terminations for electrical copper conductors Safety requirementsBS EN 61210:2010National forewordThis British Standard is the UK implementa
2、tion of EN 61210:2010. It sderived from IEC 61210:2010. It supersedes BS EN 61210:1995, which will be withdrawn on 1 November 2013.The CENELEC common modifications have been implemented at the appropriate places in the text and are indicated by tags (e.g. ).The UK participation in its preparation wa
3、s entrusted by Technical CommitteePEL/23, Electrical accessories, to Subcommittee PEL/23/2, Connecting devices. A list of organizations represented on this subcommittee can be obtained onrequest to its secretary.This publication does not purport to include all the necessary provisions of acontract.
4、Users are responsible for its correct application. BSI 2011 ISBN 978 0 580 61767 6 ICS 29.120.30Compliance with a British Standard cannot confer immunity from legal obligations.This British Standard was published under the authority of the Standards Policy and Strategy Committee on 28 February 2011.
5、Amendments Date Text affectedBRITISH STANDARDBS EN 61210:2010issued sinc e publicationcorrigenda/iEUROPEAN STANDARD EN 61210 NORME EUROPENNE EUROPISCHE NORM November 2010 CENELEC European Committee for Electrotechnical Standardization Comit Europen de Normalisation Electrotechnique Europisches Komit
6、ee fr Elektrotechnische Normung Management Centre: Avenue Marnix 17, B - 1000 Brussels 2010 CENELEC - All rights of exploitation in any form and by any means reserved worldwide for CENELEC members. Ref. No. EN 61210:2010 E ICS 29.120.20 Supersedes EN 61210:1995 English version Connecting devices - F
7、lat quick-connect terminations for electrical copper conductors - Safety requirements (IEC 61210:2010, modified) Dispositifs de connexion - Bornes plates connexion rapide pour conducteurs lectriques en cuivre - Exigences de scurit (CEI 61210:2010, modifie) Verbindungsmaterial - Flachsteckverbindunge
8、n fr elektrische Kupferleiter - Sicherheitsanforderungen (IEC 61210:2010, modifiziert) This European Standard was approved by CENELEC on 2010-11-01. CENELEC members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the stat
9、us of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Central Secretariat or to any CENELEC member. This European Standard exists in three official versions (English, French, German).
10、 A version in any other language made by translation under the responsibility of a CENELEC member into its own language and notified to the Central Secretariat has the same status as the official versions. CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Cr
11、oatia, Cyprus, the Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. - 2 - Foreword The
12、 text of document 23F/200/FDIS, future edition 2 of IEC 61210, prepared by SC 23F, Connecting devices, of IEC TC 23, Electrical accessories, was submitted to the IEC-CENELEC parallel vote. A draft amendment was prepared by the Technical Committee CENELEC SR 23F, Connecting devices and was submitted
13、to formal vote. The combined texts were approved by CENELEC as EN 61210 on 2010-11-01. This European Standard supersedes EN 61210:1995. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and CENELEC shall not be held responsible
14、for identifying any or all such patent rights. The following dates were fixed: latest date by which the EN has to be implemented at national level by publication of an identical national standard or by endorsement (dop) 2011-11-01 latest date by which the national standards conflicting with the EN h
15、ave to be withdrawn (dow) 2013-11-01 This European Standard has been prepared under a mandate given to CENELEC by the European Commission and the European Free Trade Association. Annex ZA has been added by CENELEC. _ BS EN 61210:2010EN 61210:2010 (E)- 3 -Endorsement notice The text of the Internatio
16、nal Standard IEC 61210:2010 was approved by CENELEC as a European Standard with agreed common modifications. BS EN 61210:2010EN 61210:2010 (E)- 4 - Annex ZA (normative) Normative references to international publications with their corresponding European publications The following referenced document
17、s are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. NOTE When an international publication has been modified by common modifications,
18、indicated by (mod), the relevant EN/HD applies. Publication Year Title EN/HD Year IEC 60068-1 1988 Environmental testing - Part 1: General and guidance EN 60068-11) 1994 IEC 60352-2 2006 Solderless connections - Part 2: Crimped connections - General requirements, test methods and practical guidance
19、EN 60352-2 2006 ISO 1456 2009 Metallic and other inorganic coatings - Electrodeposited coatings of nickel, nickel plus chromium, copper plus nickel and of copper plus nickel plus chromium EN ISO 1456 2009 ISO 2081 2008 Metallic and other inorganic coatings - Electroplated coatings of zinc with suppl
20、ementary treatments on iron or steel EN ISO 2081 2008 ISO 2093 1986 Electroplated coatings of tin - Specification and test methods - - 1) EN 60068-1 includes A1 to IEC 60068-1 + corr. October 1988. BS EN 61210:2010EN 61210:2010 (E) 5 CONTENTS 1 Scope.2 Normative references .3 Terms and definitions .
21、4 Main characteristics5 Marking and information .6 Constructional requirements.7 General notes for tests .18 Type tests 18.1 Insertion and withdrawal force.18.2 Mechanical overload force (for integral tabs or female connectors)18.3 Temperature rise.18.4 Current loading cyclic18.5 Elevated temperatur
22、e test .18.6 Tensile strength test for crimped connections1Annex A (informative) Maximum permissible temperature (maximum service temperature).2Annex B (informative) Force gauge for testing flat quick-connect female connectors2Annex C (informative) Female test connectors for testing with integral ta
23、bs .Annex E (informative) Information relating to cross section of conductors and dimensions of male tabs .33Figure 1 Dimensions of male tabs 1Figure 2 Dimensions of round dimple detents (see Figure 1)Figure 3 Dimensions of rectangular dimple detents (see Figure 1) .Figure 4 Dimensions of hole deten
24、ts (see Figure 1) .2Figure 5 Dimensions of female connectors.2Figure 6 Double-ended tab.2Figure 7 Location of thermocouples .2Figure 8 Connections for electrical tests 2Figure B.1 Force gauge fixture.2Figure B.2 Fixture adjustment 2Figure B.3 Fixture test tab centering 2Figure B.4 In-line and latera
25、l female connectors 2Figure B.5 Fixtureing alignment .2Figure C.1 Dimensions of female connectors .Figure C.2 Dimensions of female connectors, alternative design3Table 1 Dimensions of male tabs in millimetres1Table 2 Dimensions of female connectors1BS EN 61210:2010EN 61210:2010 (E)7 7 8 8 9 9 1 2 2
26、2 2 3 3 4 4 5 30 9 20 20 1 1 2 2 3 5 6 7 8 9 30 1 5 6 6 Table 3 Test sequences and sets of samples.1Table 4 Tolerances of test tab thickness 1Table 5 Insertion and withdrawal forces .1Table 6 Retention force1Table 7 Test current for temperature rise .1Table 8 Test current for current loading, cyclic
27、.1Table 9 Pull force for testing the crimped connection .1Table A.1 Maximum permissible temperature (maximum service temperature).2Table C.1 Dimensions of female connectors in millimetres (see Figure C.1).Table C.2 Dimensions of female connectors in inches (see Figure C.1) .3Table C.3 Dimensions of
28、alternative design female connectors in millimetres (see Figure C.2) .3Table C.4 Dimensions of alternative design female connectors in inches (see Figure C.2) 3Table E.1 Relationships between conductors and tabs.3BS EN 61210:2010EN 61210:2010 (E)6 6 7 7 7 7 8 4 30 1 1 2 3 7 CONNECTING DEVICES FLAT Q
29、UICK-CONNECT TERMINATIONS FOR ELECTRICAL COPPER CONDUCTORS SAFETY REQUIREMENTS 1 Scope This International Standard applies to non-insulated flat quick-connect terminations consisting of a male tab of size 2,8 mm, 4,8 mm, 6,3 mm or 9,5 mm with hole or dimple detents and a mating female connector for
30、use as either an incorporated or an integrated part of an equipment or of a component, or as a separate entity. This standard establishes uniform requirements for the dimensions, performance characteristics and test program. The connected electrical copper conductors shall be flexible or rigid stran
31、ded, having a cross-sectional area up to and including 6 mm2or rigid solid having a cross-sectional area up to and including 2,5 mm2. This standard shall not be used for connecting aluminum conductors. The rated voltage shall not exceed 1 000 V a.c. with a frequency up to and including 1 000 Hz, and
32、 1 500 V d.c., and having the temperature limits applicable to materials used within this standard. NOTE 1 This standard, where applicable, may be used for conductors made of material other than copper. NOTE 2 For reasons of safety, it is recommended that flat quick-connect terminations beyond the s
33、cope of this standard should not be interchangeable with those of this standard. NOTE 3 This standard does not apply to female connectors with positive locking means. NOTE 4 The flat quick-connect terminations covered by this standard are not intended to be disconnected by pulling on the cable. NOTE
34、 5 Annex D provides additional information on non international units. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced
35、document (including any amendments) applies. IEC 60068-1:1988, Environmental testing Part 1: General and guidance IEC 60352-2:2006, Solderless connections Part 2: Crimped connections General requirements, test methods and practical guidance ISO 1456:2009, Metallic and other inorganic coatings Electr
36、odeposited coatings of nickel, nickel plus chromium, copper plus nickel and of copper plus nickel plus chromium ISO 2081:2008, Metallic and other inorganic coatings Electroplated coatings of zinc with supplementary treatments on iron or steel ISO 2093:1986, Electroplated coatings of tin Specificatio
37、n and test methods BS EN 61210:2010EN 61210:2010 (E) 8 3 Terms and definitions For the purpose of this document the following terms and definitions apply: 3.1 flat quick-connect termination electrical connection consisting of a male tab and a female connector which can be inserted and withdrawn with
38、 or without the use of a tool 3.2 male tab that portion of a flat quick-connect termination which receives the female connector 3.3 male test tab male tab manufactured with tighter tolerances for the specific purpose of conducting mechanical tests with production female connectors 3.4 female connect
39、or that portion of a flat quick-connect termination which is pushed onto the male tab 3.5 detent dimple (depression) or hole in the male tab which engages a raised portion on the female connector to provide a latch for the mating parts 3.6 maximum permissible temperature maximum service temperature
40、highest temperature which the flat quick-connect termination is allowed to attain in normal use 4 Main characteristics 4.1 Flat quick-connect terminations are classified into sizes according to the nominal width and thickness of the male tabs. This standard covers the following nominal sizes: 2,8 mm
41、 0,5 mm 2,8 mm 0,8 mm 4,8 mm 0,5 mm 4,8 mm 0,8 mm 6,3 mm 0,8 mm 9,5 mm 1,2 mm NOTE Relationship between millimetres and inches is shown in Table D.2. 4.2 The preferred conductor cross-sectional areas shall be 0,2 mm2, 0,34 mm2, 0,5 mm2, 0,75 mm2, 1,0 mm2, 1,5 mm2, 2,5 mm2, 4,0 mm2and 6,0 mm2. NOTE T
42、he approximate equivalent relationship between cross-sectional area in mm2and AWG sizes is shown in Table D.3. BS EN 61210:2010EN 61210:2010 (E) 9 5 Marking and information 5.1 The manufacturer of male tabs and/or female connectors supplied separately and the manufacturer of the component with integ
43、ral tabs and/or female connectors shall provide adequate information to ensure that the flat quick-connect termination can be applied in the intended manner and that the testing authority can perform the relevant tests in accordance with this standard. 5.2 This information shall be provided in the f
44、ollowing methods, as detailed in 5.3: by marking (Ma) The information shall be clearly and indelibly marked on the male tab and on the female connector. NOTE In the case of integral tabs (e.g. in switches for appliances) the marking may be located on the switch itself. by documentation (Do) The info
45、rmation shall be provided by a separate document, which may consist of a leaflet, label or a specification sheet, supplied with the smallest package unit or supplied separately. The content of the document shall be available to the end user or to the component or equipment manufacturer and to the te
46、sting authority, as appropriate, in any suitable format. The format in which this information is presented is not within the scope of this standard. by declaration (De) This information shall be provided to the testing authority for the purpose of testing and in a manner agreed between the testing a
47、uthority and the manufacturer. 5.3 The following information shall be supplied by the methods indicated. a) Manufacturers name or trade mark Ma (see note 1) b) Type reference. Do (see note 2) c) Nominal series designation (size: width and thickness, see 4.1) Do (see note 2) d) Maximum permissible te
48、mperature if higher than 85 C. Do (see note 3) e) The most onerous combination of the tab and the female connectorDo f) Type of conductor(s) for which that part of the termination is suitableDo g) Conductor cross-sectional area for which that part of the termination is suitable Do h) The recommended
49、 method of attaching the conductor to the termination (i.e. tool, stripping length, any special preparation, etc.) .Do i) The material(s) and type of coating De NOTE 1 The information for integrated tabs or female connectors may be given together with the equipment or component. NOTE 2 An appropriate code may be used for this information. NOTE 3 The insulation of the cable and of the contact-carrying plastic parts should
