1、BSI Standards PublicationWB11885_BSI_StandardCovs_2013_AW.indd 1 15/05/2013 15:06Welding consumables - Technical delivery conditions for filler materials and fluxes - Type of product, dimensions, tolerances and markingsBS EN ISO 544:2017EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 544 De
2、cember 2017 ICS 25.160.20 Supersedes EN ISO 544:2011English Version Welding consumables - Technical delivery conditions for filler materials and fluxes - Type of product, dimensions, tolerances and markings (ISO 544:2017) Produits consommables pour le soudage - Conditions techniques de livraison des
3、 produits dapport et des flux - Type de produits, dimensions, tolrances et marquage (ISO 544:2017) Schweizustze - Technische Lieferbedingungen fr Schweizustze und Pulver - Art des Produktes, Mae, Grenzabmae und Kennzeichnung (ISO 544:2017) This European Standard was approved by CEN on 3 November 201
4、7. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained o
5、n application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENE
6、LEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Ital
7、y, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Cent
8、re: Rue de la Science 23, B-1040 Brussels 2017 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 544:2017 ENational forewordThis British Standard is the UK implementation of EN ISO 544:2017. It is identical to ISO 544:2017. It su
9、persedes BS EN ISO 544:2011, which is withdrawn.The UK participation in its preparation was entrusted to Technical Committee WEE/39, Welding consumables.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all
10、the necessary provisions of a contract. Users are responsible for its correct application. The British Standards Institution 2018 Published by BSI Standards Limited 2018ISBN 978 0 580 96245 5ICS 25.160.20Compliance with a British Standard cannot confer immunity from legal obligations.This British St
11、andard was published under the authority of the Standards Policy and Strategy Committee on 31 January 2018.Amendments/corrigenda issued since publicationDate Text affectedBRITISH STANDARDBS EN ISO 544:2017EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 544 December 2017 ICS 25.160.20 Supers
12、edes EN ISO 544:2011English Version Welding consumables - Technical delivery conditions for filler materials and fluxes - Type of product, dimensions, tolerances and markings (ISO 544:2017) Produits consommables pour le soudage - Conditions techniques de livraison des produits dapport et des flux -
13、Type de produits, dimensions, tolrances et marquage (ISO 544:2017) Schweizustze - Technische Lieferbedingungen fr Schweizustze und Pulver - Art des Produktes, Mae, Grenzabmae und Kennzeichnung (ISO 544:2017) This European Standard was approved by CEN on 3 November 2017. CEN members are bound to comp
14、ly with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC
15、 Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the sa
16、me status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg
17、, Malta, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Rue de la Science 23, B-1040
18、 Brussels 2017 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 544:2017 EBS EN ISO 544:2017EN ISO 544:2017 (E) 3 European foreword This document (EN ISO 544:2017) has been prepared by Technical Committee ISO/TC 44 “Welding and
19、allied processes” in collaboration with Technical Committee CEN/TC 121 “Welding and allied processes” the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by June
20、2018, and conflicting national standards shall be withdrawn at the latest by June 2018. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN shall not be held responsible for identifying any or all such patent rights. This document
21、 supersedes EN ISO 544:2011. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association. According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this
22、 European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Serbia,
23、Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. Endorsement notice The text of ISO 544:2017 has been approved by CEN as EN ISO 544:2017 without any modification. BS EN ISO 544:2017ISO 544:2017(E)Foreword iv1 Scope . 12 Normative references 13 Terms and definitions . 14
24、 Product type and welding process . 15 Dimensions and tolerances . 15.1 Solid wires and solid wire electrodes, tubular cored wires and tubular cored electrodes, solid and tubular cored rods and covered electrodes 15.2 Solid strip electrodes . 25.3 Cored strip electrodes and thin foils 25.4 Fluxes 46
25、 Rounding procedure . 47 Condition of welding consumables . 47.1 Covered electrodes 47.2 Wires, rods, and strips 48 Marking 88.1 Marking on the product . 88.1.1 Covered electrodes . 88.1.2 Wires and strips . 88.1.3 Rods . 88.2 Marking on the package 89 Packaging . 810 Inspection documents . 9Bibliog
26、raphy .10 ISO 2017 All rights reserved iiiContents PageBS EN ISO 544:2017ISO 544:2017(E)ForewordISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out t
27、hrough ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO colla
28、borates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.The procedures used to develop this document and those intended for its further maintenance are described in the ISO/IEC Directives, Part 1. In particular the different approva
29、l criteria needed for the different types of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Directives, Part 2 (see http:/www.iso.org/directives).Attention is drawn to the possibility that some of the elements of this document may be th
30、e subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent rights identified during the development of the document will be in the Introduction and/or on the ISO list of patent declarations received (see http:/www.iso.org/patent
31、s).Any trade name used in this document is information given for the convenience of users and does not constitute an endorsement.For an explanation on the voluntary nature of standards, the meaning of ISO specific terms and expressions related to conformity assessment, as well as information about I
32、SOs adherence to the World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT) see the following URL: http:/www.iso.org/iso/foreword.html.This document was prepared by Technical Committee ISO/TC 44, Welding and allied processes, Subcommittee SC 3, Welding consumables.This fi
33、fth edition cancels and replaces the fourth edition (ISO 544:2011), which has been technically revised.The main changes compared to the previous edition are as follows: in 5.4, clarification that fluxes can be obtainable in different particle size distributions is given (not all fluxes are available
34、 in multiple particle size distributions); Table 2 has been changed; in Table 4, a new spool type B400 has been added; 8.1.2 has been revised to include reels and rims 8.2, bullet number 5 has been revised.Requests for official interpretations of any aspect of this document should be directed to the
35、 Secretariat of ISO/TC 44/SC 3 via your national standards body. A complete listing of these bodies can be found at http:/www.iso.org.iv ISO 2017 All rights reservedBS EN ISO 544:2017INTERNATIONAL STANDARD ISO 544:2017(E)Welding consumables Technical delivery conditions for filler materials and flux
36、es Type of product, dimensions, tolerances and markings1 ScopeThis document specifies technical delivery conditions for filler materials and fluxes for fusion welding.This document does not apply to other auxiliary materials such as shielding gases.2 Normative referencesThe following documents are r
37、eferred to in the text in such a way that some or all of their content constitutes requirements of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.ISO 14174, Welding consumab
38、les Fluxes for submerged arc welding and electroslag welding ClassificationISO 14344, Welding consumables Procurement of filler materials and fluxesISO 80000-1:2009, Quantities and units Part 1: General3 Terms and definitionsNo terms and definitions are listed in this document.ISO and IEC maintain t
39、erminological databases for use in standardization at the following addresses: ISO Online browsing platform: available at https:/www.iso.org/obp IEC Electropedia: available at http:/www.electropedia.org/4 Product type and welding processThe types of products covered by this document and the welding
40、process(es) in which they are used are listed in Table 1.NOTE The corresponding reference numbers for each welding process in accordance with ISO 4063 are given for information.5 Dimensions and tolerances5.1 Solid wires and solid wire electrodes, tubular cored wires and tubular cored electrodes, sol
41、id and tubular cored rods and covered electrodesDimensions and tolerances for solid wires and solid wire electrodes, tubular cored wires and tubular cored electrodes, solid and tubular cored rods and covered electrodes are given in Table 2. ISO 2017 All rights reserved 1BS EN ISO 544:2017ISO 544:201
42、7(E)Table 1 Product type and welding processProduct type Welding process(es)aCored strip electrode EG, ES, SCovered electrode ESolid rod W, O, PSolid strip electrode ES, SSolid wire W, P, L, EBSolid wire electrode EG, ES, G, STubular cored rod W, O, PTubular cored wire L, WTubular cored electrode EG
43、, ES, P, S, TThin foil L, EBaThe corresponding reference numbers for each welding process in accordance with ISO 4063 are: E Manual metal arc welding (111); EB Electron beam welding (51); EG Electrogas welding (73); ES Electroslag welding (72); G MIG/MAG welding with solid wire electrode (131, 135);
44、 L Laser welding (52); O Oxyfuel gas welding (31); P Plasma arc welding (15); S Submerged arc welding (12); T Metal arc welding with tubular cored electrode with a gas shield (132, 133, 136 and 138) or without a gas shield (114); W Gas tungsten arc welding (14).5.2 Solid strip electrodesDimensions a
45、nd tolerances for solid strip electrodes are given in Table 3.5.3 Cored strip electrodes and thin foilsDimensions and tolerances for cored strip electrodes and thin foils shall be in accordance with the relevant application standard.2 ISO 2017 All rights reservedBS EN ISO 544:2017ISO 544:2017(E)Tabl
46、e2 Dimensions and tolerances for wires, rods, and covered electrodesDimensions in millimetresNominaldiameterSolid wires and solid wireelectrodesaTubular cored wires and tubular coredelectrodesaSolid and tubular cored rodsaCoveredelectrodesa,bWelding processG, W, L, EBS, ES, EGT, S, EGW, O, PEDiamete
47、r toleranceDiameter toleranceDiameter toleranceDiameter toleranceLengthLength toleranceDiameter of core wireDiameter toleranceLengthLength tolerance0,5+0,010,030,6+0,020,050,1500l100050,8+0,010,040,91,01,20,041,4 1,6+0,020,061,62,02,52,60,06200l350101,82,02,42,52,8+0,010,073,00,063,2+0,020,073,20,10
48、275l450c104,04,05,0+0,020,085,06,06,08,08,00,1aWhen an electrode diameter is not manufactured, the next closest diameter shall be tested but the tolerances given in this table are to be used.bDimensionsforthecorewire.cFor special cases (e.g. gravity welding), length,l100008+ ,5.4 FluxesThe flux shal
49、l be granular and so constituted that it can be conveyed freely by the flux feed system. The particle size distribution shall be uniform and consistent in the different packaging units. The fluxes may be obtainable in different particle size distributions (see ISO 14174).6 Rounding procedureActual test values obtained shall be subject to ISO 80000-1:2009, B.3, Rule A. If the measured values are obtained by equipment calibrated in units other th
