1、BSI Standards PublicationBS EN ISO 6218:2015Inland navigation vessels Manually- and power-operatedcoupling devices for pushingunits and coupled vessels Safety requirements and maindimensionsBS EN ISO 6218:2015 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN ISO
2、6218:2015.It supersedes BS EN ISO 6218:2005 which is withdrawn.The UK participation in its preparation was entrusted to TechnicalCommittee SME/32, Ships and marine technology - Steeringcommittee.A list of organizations represented on this committee can beobtained on request to its secretary.This pub
3、lication does not purport to include all the necessaryprovisions of a contract. Users are responsible for its correctapplication. The British Standards Institution 2015.Published by BSI Standards Limited 2015ISBN 978 0 580 85006 6ICS 47.060; 47.020.50 Compliance with a British Standard cannot confer
4、 immunity fromlegal obligations.This British Standard was published under the authority of theStandards Policy and Strategy Committee on 31 October 2015.Amendments/corrigenda issued since publicationDate Text affectedEUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 6218 October 2015 ICS 47.0
5、60 Supersedes EN ISO 6218:2005English Version Inland navigation vessels - Manually- and power-operatedcoupling devices for pushing units and coupled vessels - Safety requirements and main dimensions (ISO 6218:2015) Bateaux de navigation intrieure - Treuils daccouplement manoeuvrs la main ou motoriss
6、 pour les convois pousss et les formations couple - Exigences de scurit et dimensions principales (ISO 6218:2015) Fahrzeuge der Binnenschifffahrt - Handbettigte und kraftbetriebene Spannvorrichtungen fr Drahtseilverbindungen von Schub- und Koppelverbnden - Sicherheitsanforderungen und Hauptmae (ISO
7、6218:2015) This European Standard was approved by CEN on 3 July 2015. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographi
8、cal references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility
9、 of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,Finland, Former Yugoslav Republic of M
10、acedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey andUnited Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION E
11、UROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2015 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 6218:2015 EContents PageEuropean foreword . 3 BS EN ISO 6218:2015 EN ISO 6218:2
12、015 (E)European foreword This document (EN ISO 6218:2015) has been prepared by Technical Committee ISO/TC 8 “Ships and marine technology“ in collaboration with Technical Committee CEN/TC 15 “Inland navigation vessels” the secretariat of which is held by DIN. This European Standard shall be given the
13、 status of a national standard, either by publication of an identical text or by endorsement, at the latest by April 2016, and conflicting national standards shall be withdrawn at the latest by April 2016. Attention is drawn to the possibility that some of the elements of this document may be the su
14、bject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN ISO 6218:2005. According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement
15、 this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slo
16、vakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. Endorsement notice The text of ISO 6218:2015 has been approved by CEN as EN ISO 6218:2015 without any modification. BS EN ISO 6218:2015 EN ISO 6218:2015 (E)ISO 6218:2015(E)Foreword v1 Scope . 12 Normative references 13 Terms
17、 and definitions . 14 Safety requirements . 24.1 General . 24.1.1 Components . 24.1.2 Requirements . 44.2 Limitation of actuating power for power operated coupling devices . 54.3 Limitation of rope speed 54.4 Strength requirements . 55 Models . 55.1 Operation . 55.2 Position of handwheel/motor 55.3
18、With or without tensioning device 66 Design 66.1 Rope drum 66.1.1 Drum capacity 66.1.2 Drum diameter 66.1.3 Rope fastening 66.2 Handwheel 66.2.1 Clearances 66.2.2 Construction 66.2.3 Handhold 66.3 Power-driven equipment . 76.4 Combined operating modes . 76.5 Arresting device . 76.5.1 General 76.5.2
19、Arresting devices for manually operated coupling devices 76.5.3 Arresting devices for power-driven coupling devices . 76.6 Protective device . 76.7 Footbrakes for manually operated coupling devices . 76.8 Brakes for power operated coupling devices . 76.9 Gears 86.10 Tensioning device for manually op
20、erated coupling systems 86.11 Change gear for manually operated coupling devices 86.12 Foundation 86.13 Guide track 87 Dimensions and characteristic values . 87.1 General . 87.2 Characteristic values 87.3 Main dimensions of the coupling device 97.3.1 Manually operated coupling devices 97.3.2 Power o
21、perated coupling devices 117.4 Arrangement of foundation 128 Material .129 Operating instructions and assembly instructions .139.1 General 139.2 Assembly instructions . 139.3 Operating instructions 1310 Designation .13 ISO 2015 All rights reserved iiiContents PageBS EN ISO 6218:2015 ISO 6218:2015(E)
22、11 Marking .14Annex A (normative) Individual and type testing15Bibliography .16iv ISO 2015 All rights reservedBS EN ISO 6218:2015ISO 6218:2015(E)ForewordISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of pr
23、eparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, i
24、n liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.The procedures used to develop this document and those intended for its further maintenance are described in the ISO/IE
25、C Directives, Part 1. In particular the different approval criteria needed for the different types of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).Attention is drawn to the possibility t
26、hat some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent rights identified during the development of the document will be in the Introduction and/or on the ISO list of patent
27、declarations received (see www.iso.org/patents).Any trade name used in this document is information given for the convenience of users and does not constitute an endorsement.For an explanation on the meaning of ISO specific terms and expressions related to conformity assessment, as well as informati
28、on about ISOs adherence to the WTO principles in the Technical Barriers to Trade (TBT) see the following URL: Foreword - Supplementary informationThe committee responsible for this document is ISO/TC 8, Ships and marine technology, Subcommittee SC 7, Inland navigation vessels.This third edition canc
29、els and replaces the second edition (ISO 6218:2005), which has been technically revised with the following changes: addition of power-driven coupling devices, with requirements and figures respectively; addition of “Parts” with drawing; new regulation of Types; addition of requirements for a tension
30、ing device; foundation as accessory part; Figure 1 and Figure 2 added (components of coupling device), Figure 4 corrected (brake); requirements on Material added; assembly instruction added; operating instructions added; designation updated; Annex A updated. ISO 2015 All rights reserved vBS EN ISO 6
31、218:2015 BS EN ISO 6218:2015Inland navigation vessels Manually- and power-operated coupling devices for pushing units and coupled vessels Safety requirements and main dimensions1 ScopeThis International Standard specifies dimensions and safety requirements for manually operated and power-driven coup
32、ling devices used for assembling inland navigation vessels as a push tow or vessels coupled alongside by means of wire rope connections. The coupling device secures the stable positioning of the coupled vessels.Requirements for the safety to protect operators from accidents during the creation, oper
33、ation, and separation of the wire rope connections of push tows and vessels coupled alongside are contained in this International Standard.It also gives rules for designation and testing.2 Normative referencesThe following documents, in whole or in part, are normatively referenced in this document a
34、nd are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.ISO 2768-1, General tolerances Part 1: Tolerances for linear and angular dimensions without individ
35、ual tolerance indicationsISO 3730, Shipbuilding and marine structures Mooring winchesISO 4014, Hexagon head bolts Product grades A and B3 Terms and definitionsFor the purposes of this document, the following terms and definitions apply.3.1manually operated coupling devicestraining device in which a
36、wire rope is strained by turning a hand wheel3.2minimum breaking loadload at which the wire rope will break3.3power-driven coupling devicestraining device in which a wire rope is strained by a power-driven equipment3.4tensioning deviceratchet spannertool used to increase the tension of the taut wire
37、 ropeINTERNATIONAL STANDARD ISO 6218:2015(E) ISO 2015 All rights reserved 1BS EN ISO 6218:2015 ISO 6218:2015(E)3.5straining loadtensile force applied to the wire rope when a specific tangential force is applied to the hand wheel or when a specific force by a power operated mechanism is applied to th
38、e gear4 Safety requirements4.1 General4.1.1 ComponentsManually operated coupling devices consist of hand wheel, gear, rope drum with rope fastening, footbrake, arresting device, and winch plate, see Figure 1.Manually operated coupling devices may have the following additional components: tensioning
39、device; change gear.Accessory parts for coupling devices are the following: foundation; guide track for wire rope.Power operated coupling devices consist of power unit (e.g. electric motor, hydraulic power pack) with controls and gearing, rope drum with rope fastening, arresting device, and winch pl
40、ate, see Figure 2.Electrical drives and control equipment shall meet the requirements in ISO 3730.2 ISO 2015 All rights reservedBS EN ISO 6218:2015ISO 6218:2015(E)Key1 handwheel2 gear3 rope drum with rope fastening4 footbrake (only shown in side view)5 arresting device6 winch plateAccessory parts:7
41、foundation8 guide trackFigure 1 Manually operated coupling device, components ISO 2015 All rights reserved 3BS EN ISO 6218:2015 ISO 6218:2015(E)Key1 power unit (e.g. electric motor, hydraulic motor)2 controls3 gear4 rope drum with rope fastening5 arresting device6 winch plateAccessory parts:7 founda
42、tion8 guide trackFigure 2 Power operated coupling device, components4.1.2 RequirementsThe coupling device shall be constructed such that even under the most severe expected conditions, resulting, for example, from the size of the coupled vessels, the actuating power, the meteorological conditions, t
43、he wave height, etc., there is no danger to crew members, for example from breaking wire ropes, or crushing or shearing parts. The strength requirements according to ISO 3730 shall be fulfilled.Combined coupling devices shall comply with the requirements for both manually- and power- operated coupli
44、ng devices.4 ISO 2015 All rights reservedBS EN ISO 6218:2015ISO 6218:2015(E)4.2 Limitation of actuating power for power operated coupling devicesThe motor shall be equipped with a control device to the effect that the actuating power is limited to the maximum allowed power.4.3 Limitation of rope spe
45、edThe maximum speed of the wire rope shall be limited to 1,0 m/s.4.4 Strength requirementsAll parts of the coupling devices shall be designed and secured such that they withstand the highest minimum breaking load of the wire rope according to Table 1.5 Models5.1 OperationThe distinction is made betw
46、een: manually operated (M), or power operated (P), or combined (M/P) coupling devices.5.2 Position of handwheel/motorThe distinction is made between a left hand model (L), coupling device with hand wheel or the power-driven equipment and the drum on the left hand side of the gearing, and a right-han
47、d model (R) coupling device with hand wheel or the power-driven equipment and the drum on the right hand side of the gearing,when looking in the direction in which the wire rope is paid out. See Figure 3.a) Left hand model b) Right hand modelKey1 wire rope2 handwheel/power-driven equipment3 directio
48、n of viewFigure 3 Models ISO 2015 All rights reserved 5BS EN ISO 6218:2015 ISO 6218:2015(E)5.3 With or without tensioning deviceFor manually operated coupling devices, a further distinction is made between: without tensioning device (Type NT); with tensioning device (Type T).6 Design6.1 Rope drum6.1
49、.1 Drum capacityRope drums shall be dimensioned and constructed such that the ropes are prevented from running off at the side, e.g. by means of flanges that project above the top layer of the wire rope by at least 1,5 times the wire rope diameter.6.1.2 Drum diameterThe drum diameter shall be not less than 16 times the maximum rope diameter.6.1.3 Rope fasteningWire ropes shall be fastened to the rope drum without kinking so that they do not slip off when being paid out.6.2 Handwheel6.2.1 Clearan