1、BS EN ISO9809-3:2010ICS 23.020.30NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBRITISH STANDARDGas cylinders Refillable seamlesssteel gas cylinders Design, constructionand testingPart 3: Normalized steel cylinders (ISO9809-3:2010)Incorporating corrigendumAugust 2015This Briti
2、sh Standard was published under the authority of the Standards Policy and Strategy Committee on 30 June 2010ISBN 978 0 580 91493 5Amendments/corrigenda issued since publicationDate CommentsBS EN ISO 9809-3:2010National forewordThis British Standard is the UK implementation of EN ISO 9809-3:2010.Toge
3、ther with BS EN ISO 9809-1:2010, it supersedes BS EN 1964-1:2000which is withdrawn.The UK participation in its preparation was entrusted to TechnicalCommittee PVE/3/3, Gas containers - Transportable gas containers -Cylinder design, construction and testing at the time of manufacture.A list of organi
4、zations represented on this committee can be obtained onrequest to its secretary.This publication does not purport to include all the necessary provisionsof a contract. Users are responsible for its correct application. Compliance with a British Standard cannot confer immunityfrom legal obligations.
5、 The British Standards Institution 2015.Published by BSI Standards Limited 201531 August 2015 Implementation of ISO corrected text1 December 2010Clause 4, Symbols: the following row was deleted: d2Maximum permissible deviation of burst profile, in millimetres6.1.5: “(see 9.2.6)“ was changed to “(see
6、 9.2.4)“. 9.2.2.3.1: “the bursting pressure ph“ was corrected to “the bursting pressure, pb10.2.1: “the formula in 9.2.1 a)“ was corrected to read “ the formulain 10.2.1 a)“. The ISO corrected text 1 December 2010 incorporates the followingeditorial corrections:“ to match the symbol defined in Artic
7、le 4. (see Figure 5b), c) and d) EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 9809-3 April 2010 ICS 23.020.30 Supersedes EN 1964-1:1999English Version Gas cylinders - Refillable seamless steel gas cylinders - Design, construction and testing - Part 3: Normalized steel cylinders (ISO 9809
8、-3:2010) Bouteilles gaz - Bouteilles gaz rechargeables en acier sans soudure - Conception, construction et essais - Partie 3: Bouteilles en acier normalis (ISO 9809-3:2010) Gasflaschen - Wiederbefllbare nahtlose Gasflaschen aus Stahl - Gestaltung, Konstruktion und Prfung - Teil 3: Flaschen aus norma
9、lisiertem Stahl (ISO 9809-3:2010) This European Standard was approved by CEN on 18 March 2010. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-da
10、te lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under t
11、he responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Gr
12、eece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Manage
13、ment Centre: Avenue Marnix 17, B-1000 Brussels 2010 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 9809-3:2010: EBS EN ISO 9809-3:2010EN ISO 9809-3:2010 (E) 3 Foreword This document (EN ISO 9809-3:2010) has been prepared by Te
14、chnical Committee ISO/TC 58 “Gas cylinders“ in collaboration with Technical Committee CEN/TC 23 “Transportable gas cylinders”, the secretariat of which is held by BSI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsemen
15、t, at the latest by October 2010, and conflicting national standards shall be withdrawn at the latest by October 2010. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifyin
16、g any or all such patent rights. This document supersedes EN 1964-1:1999. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For Specific European requirements, see n
17、ormative Annex NA, which is an integral part of this document. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Eston
18、ia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. Endorsement notice The text of ISO 9809-3:2010 has been approved by CEN
19、 as a EN ISO 9809-3:2010 without any modification. BS EN ISO 9809-3:2010EN ISO 9809-3:2010 (E) 4 Annex NA (normative) Specific European requirements NA.1 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edi
20、tion cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 473, Non-destructive testing Qualification and certification of NDT personnel General principles EN ISO 11114-4, Transportable gas cylinders Compatibility of cylinder and
21、valve materials with gas contents Part 4: Test methods for selecting metallic materials resistant to hydrogen embrittlement EN ISO 13769, Gas cylinders Stamp marking NA.2 Technical requirements With reference to the clauses in the main body of the text, the following additional requirements shall ap
22、ply: 5 Inspection and testing The following informative note shall be added to Clause 5: “NOTE The conformity of cylinders shall be assessed in accordance with the regulations in force at the time of manufacture. RID/ADR/ADN includes requirements for conformity assessment consisting of type approval
23、, supervision of manufacture and initial inspection and test. If conformity is assessed in accordance with Council Directive 99/36/EC on transportable pressure equipment (TPED), modules B+D or B+F should be used. If other modules are used, the cylinders will not be in conformity with this standard a
24、nd the number of this standard shall not be marked.” 11.2 Hydraulic test 11.2.2 Volumetric expansion test “NOTE The initial inspection and tests regarding hydraulic test are regulated by RID, ADR which take precedence over Clause 11.2.2. 13 Marking Marking shall be in accordance with EN ISO 13769. “
25、NOTE The marking of gas cylinders is regulated by RID, ADR and ADN which take precedence over any clause in this standard. The European Directive on the TPED includes additional marking requirements (-marking). It is important to know that these provisions are subject to regular revisions. This may
26、lead to temporary noncompliance with EN ISO 13769.” BS EN ISO 9809-3:2010EN ISO 9809-3:2010 (E) 5 Annex A Annex A shall be taken as normative. B.2 General requirements The second paragraph shall be replaced by the following: “The operation of the test equipment shall be by personnel certified at lea
27、st to level 1 of EN 473 and supervised by qualified and experienced personnel certified to level 2 or level 3 of EN 473. Additionally the following note shall be added to the end of this clause: “NOTE As it is considered that the qualifications of personnel according to EN 473 and ISO 9712 are compa
28、rable, certification of the personnel to either standard should be accepted.” Reference numberISO 9809-3:2010(E)ISO 2010INTERNATIONAL STANDARD ISO9809-3Second edition2010-04-15Corrected version2010-12-01Gas cylinders Refillable seamless steel gas cylinders Design, construction and testing Part 3: No
29、rmalized steel cylinders Bouteilles gaz Bouteilles gaz rechargeables en acier sans soudure Conception, construction et essais Partie 3: Bouteilles en acier normalis ISO 9809-3:2010(E) PDF disclaimer This PDF file may contain embedded typefaces. In accordance with Adobes licensing policy, this file m
30、ay be printed or viewed but shall not be edited unless the typefaces which are embedded are licensed to and installed on the computer performing the editing. In downloading this file, parties accept therein the responsibility of not infringing Adobes licensing policy. The ISO Central Secretariat acc
31、epts no liability in this area. Adobe is a trademark of Adobe Systems Incorporated. Details of the software products used to create this PDF file can be found in the General Info relative to the file; the PDF-creation parameters were optimized for printing. Every care has been taken to ensure that t
32、he file is suitable for use by ISO member bodies. In the unlikely event that a problem relating to it is found, please inform the Central Secretariat at the address given below. COPYRIGHT PROTECTED DOCUMENT ISO 2010 All rights reserved. Unless otherwise specified, no part of this publication may be
33、reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from either ISO at the address below or ISOs member body in the country of the requester. ISO copyright office Case postale 56 CH-1211 Geneva 20 Tel. + 41
34、 22 749 01 11 Fax + 41 22 749 09 47 E-mail copyrightiso.org Web www.iso.org Published in Switzerland ii ISO 2010 All rights reservedBS EN ISO 9809-3:2010ISO 9809-3:2010(E) ISO 2010 All rights reserved iiiContents Page Foreword iv Introductionvi 1 Scope1 2 Normative references1 3 Terms and definition
35、s .2 4 Symbols3 5 Inspection and testing 4 6 Materials .4 7 Design.6 8 Construction and workmanship 10 9 Type approval procedure12 10 Batch tests .17 11 Tests/examinations on every cylinder 22 12 Certification24 13 Marking.24 Annex A (informative) Description and evaluation of manufacturing imperfec
36、tions and conditions for rejection of seamless steel gas cylinders at time of final visual inspection by the manufacturer25 Annex B (normative) Ultrasonic examination31 Annex C (informative) Type approval certificate .37 Annex D (informative) Acceptance certificate38 Bibliography40 BS EN ISO 9809-3:
37、2010ISO 9809-3:2010(E) iv ISO 2010 All rights reservedForeword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees.
38、Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the Internat
39、ional Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Stand
40、ards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subjec
41、t of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 9809-3 was prepared by Technical Committee ISO/TC 58, Gas cylinders, Subcommittee SC 3, Cylinder design. This second edition cancels and replaces the first edition (ISO 9809-3:2000), which has be
42、en technically revised by the following: a) the reduction of maximum sulfur content in 6.2.3 from 0,020 % to 0,015 %, which is now applicable to all strength levels; b) the note in 7.3 regarding limitation of the F factor was deleted (as required by the United Nations Recommandations on the Transpor
43、t of Dangerous Goods: Model Regulations); c) the modification of provisions for ultrasonic examination in 8.4 to include ultrasonic examination on the cylindrical area to be closed, prior to the forming process; d) the addition of the requirement of a base check according to 9.2.4 for all cylinder t
44、ypes during prototype testing; e) the addition of the requirement of a base check according to 9.2.4 for cylinders made from continuously cast billet material during batch testing. ISO 9809 consists of the following parts, under the general title Gas cylinders Refillable seamless steel gas cylinders
45、 Design, construction and testing: Part 1: Quenched and tempered steel cylinders with tensile strength less than 1 100 MPa Part 2: Quenched and tempered steel cylinders with tensile strength greater than or equal to 1 100 MPa Part 3: Normalized steel cylinders Stainless steel cylinders with tensile
46、strength of less than 1 100 MPa will form the subject of a part 4. BS EN ISO 9809-3:2010ISO 9809-3:2010(E) ISO 2010 All rights reserved vThis corrected version of ISO 9809-3:2010 incorporates the following corrections. Clause 4, Symbols: the following row was deleted: d2Maximum permissible deviation
47、 of burst profile, in millimetres (see Figure 5b), c) and d) 6.1.5: “(see 9.2.6)“ was changed to “(see 9.2.4)“. 9.2.2.3.1: “the bursting pressure ph“ was corrected to “the bursting pressure, pb“ to match the symbol defined in Article 4. 10.2.1: “the formula in 9.2.1 a)“ was corrected to read “the fo
48、rmula in 10.2.1 a)“. BS EN ISO 9809-3:2010ISO 9809-3:2010(E) vi ISO 2010 All rights reservedIntroduction This part of ISO 9809 provides a specification for the design, manufacture, inspection and testing of a seamless steel cylinder for worldwide usage. The objective is to balance design and economi
49、c efficiency against international acceptance and universal utility. ISO 9809 (all parts) aims to eliminate existing concerns about climate, duplicate inspections and restrictions because of a lack of definitive International Standards. This part of ISO 9809 should not be construed as reflecting on the suitability of the practice of any nation or region. This part of ISO 9809 addresses the general requirements on design, construction and initial inspection and testing of pressure receptacles of the United N
