1、BRITISH STANDARD BS EN ISO 13628-9:2006 Incorporating amendment no. 1 (renumbers BS ISO 13628-9:2000 as BS EN ISO 13628-9:2006) Petroleum and natural gas industries Design and operation of subsea production systems Part 9: Remotely operated tool (ROT) intervention systems The European Standard EN IS
2、O 13628-9:2006 has the status of a British Standard ICS 75.180.10 BS EN ISO 13628-9:2006 This British Standard, having been prepared under the direction of the Engineering Sector Committee, was published under the authority of the Standards Committee and comes into effect on 15 March 2001 BSI 2007 I
3、SBN 0 580 36367 8 National foreword This British Standard was published by BSI. It is the UK implementation of EN ISO 13628-9:2000. It is identical with ISO 13628-9:2006. The UK participation in its preparation was entrusted to Technical Committee PSE/17, Materials and equipment for petroleum and na
4、tural gas industries. A list of organizations represented on PSE/17 can be obtained on request to its secretary. This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. Compliance with a British Standard cannot confe
5、r immunity from legal obligations. Amendments issued since publication Amd. No. Date Comments 16908 28 February 2007 Renumbers BS ISO 13628-9:2000 as BS EN ISO 13628-9:2006.EUROPEANSTANDARD NORMEEUROPENNE EUROPISCHENORM ENISO136289 December2006 ICS75.180.10 EnglishVersion Petroleumandnaturalgasindus
6、triesDesignandoperationof subseaproductionsystemsPart9:RemotelyOperatedTool (ROT)interventionsystems(ISO136289:2000) IndustriesduptroleetdugaznaturelConceptionet exploitationdessystmesdeproductionimmergsPartie 9:Systmesdinterventionutilisantdesdispositifs commandedistance(ROT)(ISO136289:2000) Erdlun
7、dErdgasindustrieAuslegungundBetriebvon UnterwasserProduktionssystemenTeil9:ROTSysteme (ISO136289:2000) ThisEuropeanStandardwasapprovedbyCENon13November2006. CENmembersareboundtocomplywiththeCEN/CENELECInternalRegulationswhichstipulatetheconditionsforgivingthisEurope an Standardthestatusofanationalst
8、andardwithoutanyalteration.Uptodatelistsandbibliographicalreferencesconcernings uchnational standardsmaybeobtainedonapplicationtotheCentralSecretariatortoanyCENmember. ThisEuropeanStandardexistsinthreeofficialversions(English,French,German).Aversioninanyotherlanguagemadebytra nslation undertherespon
9、sibilityofaCENmemberintoitsownlanguageandnotifiedtotheCentralSecretariathasthesamestatusast heofficial versions. CENmembersarethenationalstandardsbodiesofAustria,Belgium,Cyprus,CzechRepublic,Denmark,Estonia,Finland,France, Germany,Greece,Hungary,Iceland,Ireland,Italy,Latvia,Lithuania,Luxembourg,Malt
10、a,Netherlands,Norway,Poland,Portugal, Romania, Slovakia,Slovenia,Spain,Sweden,SwitzerlandandUnitedKingdom. EUROPEANCOMMITTEEFORSTANDARDIZATION COMITEUROPENDENORMALISATION EUROPISCHESKOMITEEFRNORMUNG ManagementCentre:ruedeStassart,36B1050Brussels 2006CEN Allrightsofexploitationinanyformandbyanymeansr
11、eserved worldwideforCENnationalMembers. Ref.No.ENISO136289:2006:E Foreword The text of ISO 13628-9:2000 has been prepared by Technical Committee ISO/TC 67 “Materials, equipment and offshore structures for petroleum and natural gas industries” of the International Organization for Standardization (IS
12、O) and has been taken over as EN ISO 13628- 9:2006 by Technical Committee CEN/TC 12 “Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries“, the secretariat of which is held by AFNOR. This European Standard shall be given the status of a national standa
13、rd, either by publication of an identical text or by endorsement, at the latest by June 2007, and conflicting national standards shall be withdrawn at the latest by June 2007. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound
14、 to implement this European Standard: Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland a
15、nd United Kingdom. Endorsement notice The text of ISO 13628-9:2000 has been approved by CEN as EN ISO 13628-9:2006 without any modifications. EN ISO 13628-9:2006Reference number ISO 13628-9:2000(E) INTERNATIONAL STANDARD ISO 13628-9 First edition 2000-06-15 Petroleum and natural gas industries Desig
16、n and operation of subsea production systems Part 9: Remotely Operated Tool (ROT) intervention systems Industries du ptrole et du gaz naturel Conception et exploitation des systmes de production immergs Partie 9: Systmes dintervention utilisant des dispositifs commande distance (ROT) EN ISO 13628-9:
17、2006ii iii Contents Page Foreword.iv Introduction.v 1 Scope 1 2 Terms, definitions and abbreviated terms 1 2.1 Terms and definitions .1 2.2 Abbreviated terms .2 3 System selection3 3.1 General3 3.2 Deck handling equipment .5 3.3 Intervention control system (ICS) 5 3.4 Deployment/landing equipment .7
18、 3.5 Tools for primary intervention tasks .7 4 Functional requirements and recommendations .8 4.1 General8 4.2 Deployment and landing requirements and recommendations .9 4.3 Surface equipment 10 4.4 Control system requirements and recommendations .12 4.5 Tie-in operations15 4.6 Module replacement 18
19、 5 Test requirements and recommendations 19 6 Interfaces19 Bibliography24 EN ISO 13628-9:2006iv Foreword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carr
20、ied out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.
21、ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 3. Draft International Standards adopted by the technical commi
22、ttees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this part of ISO 13628 may be the subject of patent rights. ISO sh
23、all not be held responsible for identifying any or all such patent rights. International Standard ISO 13628-9 was prepared by Technical Committee ISO/TC 67, Materials, equipment and offshore structures for petroleum and natural gas industries, Subcommittee SC 4, Drilling and production equipment. IS
24、O 13628 consists of the following parts, under the general title Petroleum and natural gas industries Design and operation of subsea production systems: Part 1: General requirements and recommendations Part 2: Flexible pipe systems for subsea and marine applications Part 3: Through flowline (TFL) sy
25、stems Part 4: Subsea wellhead and tree equipment Part 5: Subsea control umbilicals Part 6: Subsea production control systems Part 7: Workover/completion riser systems Part 8: Remotely Operated Vehicle (ROV) interfaces on subsea production systems Part 9: Remotely Operated Tool (ROT) intervention sys
26、tems EN ISO 13628-9:2006v Introduction This part of ISO 13628 is considered to be closely related to ISO 13628-1 and ISO 13628-8. ISO 13628-1 provides general requirements and overall recommendations for development of complete subsea production systems for the petroleum and natural gas industries,
27、from design to decommissioning, and gives a description of how the ROT intervention systems relate to the total subsea production system. The objective of subsea intervention systems, including vessel and deck handling equipment, is to facilitate safe and efficient intervention on subsea installatio
28、ns. EN ISO 13628-9:2006blank1 Petroleum and natural gas industries Design and operation of subsea production systems Part 9: Remotely Operated Tool (ROT) intervention systems 1 Scope This part of ISO 13628 provides functional requirements and recommendations for ROT intervention systems and interfac
29、ing equipment on subsea production systems for the petroleum and natural gas industries. This part of ISO 13628 does not cover manned intervention and ROV-based intervention systems (e.g. for tie-in of sealines and module replacement). Vertical wellbore intervention, internal flowline inspection, tr
30、ee running and tree running equipment are also excluded from this part of ISO 13628. 2 Terms, definitions and abbreviated terms For the purposes of this part of ISO 13628, the following terms, definitions and abbreviated terms apply. 2.1 Terms and definitions 2.1.1 subsea intervention all work carri
31、ed out subsea 2.1.2 primary intervention all work carried out during the scheduled intervention task 2.1.3 ROT system dedicated, unmanned, subsea tools used for remote installation or module replacement tasks that require lift capacity beyond that of free-swimming ROV systems NOTE The ROT system com
32、prises wire-suspended tools with control system and support-handling system for performing dedicated subsea intervention tasks. They are usually deployed on liftwires or a combined liftwire/umbilical. Lateral guidance may be via guidewires, dedicated thrusters or ROV assistance. 2.1.4 deployment sys
33、tem all equipment involved in the launch and recovery of the ROT system 2.1.5 heave-compensated system system that limits the effect of vertical vessel motion on the deployed ROT system EN ISO 13628-9:20062 2.1.6 skid system storage, transportation, lifting and testing frames to facilitate movement
34、of the ROT systems and the modules and components to be replaced or installed NOTE Skids are used in combination with a skidding system. 2.1.7 sealines all pipelines, flowlines, umbilicals and cables installed on the seabed 2.1.8 termination head part of the PICS interfacing with the end of the seal
35、ine 2.1.9 pull-in head part of the pull-in system acting as attachment point for the end of the pull-in wire 2.2 Abbreviated terms CB centre of buoyancy CF connection function CG centre of gravity CT connection tool FAT factory acceptance test HPU hydraulic power unit ICS intervention control system
36、 ID internal diameter IP ingress protection LCC life cycle cost MQC multi quick connector NAS National Aerospace Standard Institute PGB permanent guide base PICS pull-in and connection system PIF pull-in function PIT pull-in tool ROT remotely operated tool ROV remotely operated vehicle SPS subsea pr
37、oduction system EN ISO 13628-9:20063 SWL safe working load WOCS workover control system 3 System selection 3.1 General The design, configuration and operation of the ROT intervention system impacts directly on the LCC for the entire SPS. In order to obtain an SPS design providing safe and cost-effec
38、tive intervention operations, it is important to obtain a closed loop between SPS design and intervention system design. See Figure 1. An ROT intervention system typically comprises the following: a) ROTs for dedicated intervention tasks, b) deck handling equipment, c) ICS, d) deployment/landing equ
39、ipment, e) ROV spread interfaced with ROT systems. An illustration of the main features of an ROT intervention system and associated equipment is shown in Figure 2. The breakdown of the ROT intervention system into sub-elements and components as presented in this part of ISO 13628 should not pose li
40、mitations on the selection of new intervention concepts whose functionality and reliability can be documented. Configurational options for the ROT intervention system and interfacing equipment, such as intervention vessel and ROV systems when used, are shown in Figure 3. ROT intervention systems sha
41、ll be evaluated for all phases of an intervention operation, which typically are: mobilization (specific issues at the location in question), deck handling and preparation, launch, descent and landing, intervention task, testing, complementary tasks, retrieval, demobilization, contingency. During th
42、e evaluation, consideration shall be given to reasonably foreseeable misuse of the ROT intervention system. EN ISO 13628-9:20064 Figure 1 Interaction of LCC Figure 2 Principal sketch of an ROT intervention system EN ISO 13628-9:20065 Figure 3 Illustration of interfaces between the intervention vesse
43、l, the ROT system and, when used, the ROV system 3.2 Deck handling equipment Deck handling equipment and launching techniques shall be selected to ensure that a wide range of vessels can be used. Flexibility shall be provided without compromising safety and reliability of the work, both on surface a
44、nd subsea. Main issues are: means of moving intervention equipment on deck (skid systems vs. use of vessel cranes); means of deploying and landing ROT systems (winches and simple mobile A-frames vs. use of complex, purpose-made heave-compensated systems); means of installing on and removing from the
45、 intervention vessel. The selection of equipment shall be dictated by the nature of the intervention task (e.g. tie-in operation, module replacement), environmental considerations affecting the operation and time available to carry out the required operation. 3.3 Intervention control system (ICS) Th
46、e ICS shall be designed for control and monitoring of a) ROT function testing on deck, b) ROT status during running, if required, EN ISO 13628-9:20066 c) ROT functions during the intervention task. These control functions may be provided either through ROT function testing on deck, a dedicated syste
47、m for the ROT, an ROV control system, or a combined ROT/ROV system. Main issues with respect to selection of the ICS configuration are complexity of the subsea work, cost and manning for a dedicated control system, level of modifications to a standard ROV control system, flexibility of the ROV durin
48、g the subsea work, reliability and suitability of the subsystems within an ROV spread. See Figure 4, which is meant to highlight the interrelationship between ROTs and ROVs and related interface requirements. Figure 4 Illustration of possible ICS options for ROT systems EN ISO 13628-9:20067 3.4 Deployment/landing equipment Selection of running philosophy is determined by a) availability requirements (logistics and mobilization t
