EN ISO 13705-2012 en Petroleum petrochemical and natural gas industries - Fired heaters for general refinery service《石油 石化和天然气工业 解雇加热器一般炼油厂服务》.pdf

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1、raising standards worldwideNO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBSI Standards PublicationBS EN ISO 13705:2012Petroleum, petrochemical andnatural gas industries Firedheaters for general refineryservice (ISO 13705:2012)BS EN ISO 13705:2012 BRITISH STANDARDNational fore

2、wordThis British Standard is the UK implementation of EN ISO13705:2012. It supersedes BS EN ISO 13705:2006 which is withdrawn.The UK participation in its preparation was entrusted to TechnicalCommittee PSE/17/-/6, Processing equipment and systems forpetroleum and natural gas industries.A list of org

3、anizations represented on this committee can beobtained on request to its secretary.This publication does not purport to include all the necessaryprovisions of a contract. Users are responsible for its correctapplication. The British Standards Institution 2013. Published by BSI StandardsLimited 2013

4、ISBN 978 0 580 75279 7ICS 75.180.20Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was published under the authority of theStandards Policy and Strategy Committee on 31 January 2013.Amendments issued since publicationDate Text affectedEUROPEAN ST

5、ANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 13705 December 2012 ICS 75.180.20 Supersedes EN ISO 13705:2006English Version Petroleum, petrochemical and natural gas industries - Fired heaters for general refinery service (ISO 13705:2012) Industries du ptrole, de la ptrochimie et du gaz naturel - Rch

6、auffeurs brleurs pour usage gnral dans les raffineries (ISO 13705:2012) Erdl-, petrochemische und Erdgasindustrie - Befeuerte Erhitzer fr den allgemeinen Einsatz in Raffinerien (ISO 13705:2012) This European Standard was approved by CEN on 14 December 2012. CEN members are bound to comply with the C

7、EN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management C

8、entre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as

9、the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Neth

10、erlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2012 CEN All rights of expl

11、oitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 13705:2012: EBS EN ISO 13705:2012EN ISO 13705:2012 (E) 3 Foreword This document (EN ISO 13705:2012) has been prepared by Technical Committee ISO/TC 67 “Materials, equipment and offshore structures for

12、petroleum, petrochemical and natural gas industries“ in collaboration with Technical Committee CEN/TC 12 “Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries” the secretariat of which is held by AFNOR. This European Standard shall be given the status

13、of a national standard, either by publication of an identical text or by endorsement, at the latest by June 2013, and conflicting national standards shall be withdrawn at the latest by June 2013. Attention is drawn to the possibility that some of the elements of this document may be the subject of p

14、atent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN ISO 13705:2006. According to the CEN/CENELEC Internal Regulations, the national standards organisations of the following countries are bound to implement this Eur

15、opean Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Sl

16、ovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. Endorsement notice The text of ISO 13705:2012 has been approved by CEN as a EN ISO 13705:2012 without any modification. BS EN ISO 13705:2012ISO 13705:2012(E) ISO 2012 All rights reserved iiiContents Page Foreword .v Introductionvi 1

17、Scope1 2 Normative references1 3 Terms, definitions, abbreviated terms and symbols .4 3.1 Terms and definitions .4 3.2 Abbreviated terms and symbols11 4 General .12 4.1 Pressure design code .12 4.2 Regulations 12 4.3 Heater nomenclature.12 5 Proposals .16 5.1 Purchasers responsibilities.16 5.2 Vendo

18、rs responsibilities16 5.3 Documentation 16 5.4 Final reports.18 6 Design considerations18 6.1 Process design 18 6.2 Combustion design .19 6.3 Mechanical design.19 7 Tubes 20 7.1 General .20 7.2 Extended surface.21 7.3 Materials .22 8 Headers.22 8.1 General .22 8.2 Plug headers 23 8.3 Return bends .2

19、4 8.4 Materials .24 9 Piping, terminals and manifolds 25 9.1 General .25 9.2 Allowable movement and loads.26 9.3 Materials .28 10 Tube suppports .28 10.1 General .28 10.2 Loads and allowable stress29 10.3 Materials .30 11 Refractories and insulation 31 11.1 General .31 11.2 Brick and tile constructi

20、on .32 11.3 Castable construction.33 11.4 Ceramic-fibre construction.33 11.5 Multi-component lining construction 35 11.6 Materials .35 12 Structures and appurtenances 36 12.1 General .36 BS EN ISO 13705:2012ISO 13705:2012(E) iv ISO 2012 All rights reserved12.2 Structures .36 12.3 Header boxes, doors

21、 and ports37 12.4 Ladders, platforms and stairways37 12.5 Materials .38 13 Stacks, ducts and breeching39 13.1 General39 13.2 Design considerations 39 13.3 Design methods.41 13.4 Static design.41 13.5 Wind-induced vibration design 42 13.6 Materials .43 14 Burners and auxiliary equipment.43 14.1 Burne

22、rs .43 14.2 Sootblowers .48 14.3 Fans and drivers 48 14.4 Dampers and damper controls for stacks and ducts.48 15 Instrument and auxiliary connections.49 15.1 Flue gas and air49 15.2 Process fluid temperature 50 15.3 Auxiliary connections .50 15.4 Tube-skin thermocouples .51 15.5 Access to connection

23、s51 16 Shop fabrication and field erection51 16.1 General51 16.2 Structural-steel fabrication.52 16.3 Coil fabrication.53 16.4 Painting and galvanizing.54 16.5 Refractories and insulation 54 16.6 Preparation for shipment 55 16.7 Field erection56 17 Inspection, examination and testing56 17.1 General5

24、6 17.2 Weld examination 57 17.3 Castings examination57 17.4 Examination of other components.58 17.5 Testing 59 Annex A (informative) Equipment data sheets.61 Annex B (informative) Purchasers checklist .90 Annex C (informative) Proposed shop-assembly conditions.94 Annex D (normative) Stress curves fo

25、r use in the design of tube-support elements .96 Annex E (normative) Centrifugal fans for fired-heater systems.111 Annex F (normative) Air preheat systems for fired process heaters 128 Annex G (informative) Measurement of efficiency of fired process heaters.186 Annex H (informative) Stack design254

26、Annex I (informative) Measurement of noise from fired-process heaters.264 Bibliography 300 BS EN ISO 13705:2012ISO 13705:2012(E) ISO 2012 All rights reserved vForeword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies).

27、 The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-

28、governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part

29、2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a

30、 vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 13705 was prepared by Technical Committee ISO/TC 67, Materials, equipment and offshore str

31、uctures for petroleum, petrochemical and natural gas industries, Subcommittee SC 6, Processing equipment and systems. This third edition cancels and replaces the second edition (ISO 13705:2006), which has been technically revised. BS EN ISO 13705:2012ISO 13705:2012(E) vi ISO 2012 All rights reserved

32、Introduction Users of this International Standard should be aware that further or differing requirements may be needed for individual applications. This International Standard is not intended to inhibit a vendor from offering, or the purchaser from accepting, alternative equipment or engineering sol

33、utions for the individual application. This may be particularly applicable where there is innovative or developing technology. Where an alternative is offered, the vendor should identify any variations from this International Standard and provide details. In International Standards, the SI system of

34、 units is used. Where practical in this International Standard, US Customary (USC) units are included in brackets for information. A bullet () at the beginning of a clause or subclause indicates that either a decision is required or further information is to be provided by the purchaser. This inform

35、ation should be indicated on data sheets (see examples in Annex A) or stated in the enquiry or purchase order. Decisions should be indicated on a checklist (see example in Annex B). BS EN ISO 13705:2012INTERNATIONAL STANDARD ISO 13705:2012(E) ISO 2012 All rights reserved 1Petroleum, petrochemical an

36、d natural gas industries Fired heaters for general refinery service 1 Scope This International Standard specifies requirements and gives recommendations for the design, materials, fabrication, inspection, testing, preparation for shipment, and erection of fired heaters, air heaters (APHs), fans and

37、burners for general refinery service. This International Standard is not intended to apply to the design of steam reformers or pyrolysis furnaces. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition

38、cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 1461, Hot dip galvanized coatings on fabricated iron and steel articles Specifications and test methods ISO 1940-1:2003, Mechanical vibration Balance quality requirements for

39、rotors in a constant (rigid) state Part 1: Specification and verification of balance tolerances ISO 8501-1, Preparation of steel substrates before application of paints and related products Visual assessment of surface cleanliness Part 1: Rust grades and preparation grades of uncoated steel substrat

40、es and of steel substrates after overall removal of previous coatings ISO 10684, Fasteners Hot dip galvanized coatings ISO 13704, Petroleum, petrochemical and natural gas industries Calculation of heater-tube thickness in petroleum refineries ISO 15649, Petroleum and natural gas industries Piping IE

41、C 60079 (all parts), Electrical apparatus for explosive gas atmospheres EN 10025-2:20041, Hot rolled products of structural steels Part 2: Technical delivery conditions for non-alloy structural steels ABMA Standard 92, Load Ratings and Fatigue Life for Ball Bearings AMCA 2103, Laboratory Methods of

42、Testing Fans for Aerodynamic Performance Rating AMCA 801:2001, Industrial Process/Power Generation Fans Specifications and Guidelines 1 European Committee for Standardization (CEN), Rue de Stassart 36, B-1050 Brussels, Belgium. 2 American Bearing Manufacturers Association, 2025 M. Street, NW, Suite

43、800, Washington, DC 20036, USA. 3 Air Movement and Control Association, 30 West University Drive, Arlington Heights, IL 60004, USA. BS EN ISO 13705:2012ISO 13705:2012(E) 2 ISO 2012 All rights reservedASME B 17.14, Keys and Keyseats ASME Boiler and Pressure Vessel Code, Section VIII, Pressure Vessels

44、 ASTM A 365, Standard Specification for Carbon Structural Steel ASTM A 53, Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and Seamless ASTM A 105, Standard Specification for Carbon Steel Forgings for Piping Applications ASTM A 106, Standard Specification for Seamle

45、ss Carbon Steel Pipe for High-Temperature Service ASTM A 123, Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products ASTM A 143, Standard Practice for Safeguarding Against Embrittlement of Hot-Dip Galvanized Structural Steel Products and Procedure for Detecting Embr

46、ittlement ASTM A 153, Standard Specification for Zinc Coating (Hot-Dip) on Iron and Steel Hardware ASTM A 181, Standard Specification for Carbon Steel Forgings, for General-Purpose Piping ASTM A 182, Standard Specification for Forged or Rolled Alloy and Stainless-Steel Pipe Flanges, Forged Fittings,

47、 and Valves and Parts for High-Temperature Service ASTM A 192, Standard Specification for Seamless Carbon Steel Boiler Tubes for High-Pressure Service ASTM A 193, Standard Specification for Alloy-Steel and Stainless Steel Bolting for High-Temperature or High-Pressure Service and Other Special Purpos

48、e Applications ASTM A 194, Standard Specification for Carbon and Alloy Steel Nuts for Bolts for High-Pressure or High-Temperature Service, or Both ASTM A 209, Standard Specification for Seamless Carbon-Molybdenum Alloy-Steel Boiler and Superheater Tubes ASTM A 210, Standard Specification for Seamles

49、s Medium-Carbon Steel Boiler and Superheater Tubes ASTM A 213, Standard Specification for Seamless Ferritic and Austenitic Alloy-Steel Boiler, Superheater, and Heat-Exchanger Tubes ASTM A 216, Standard Specification for Steel Castings, Carbon, Suitable for Fusion Welding, for High-Temperature Service ASTM A 217, Standard Specification for Steel Castings, Martensitic Stainless and Alloy, for Pressure-Containing Parts, Suitable for High-Temperature Service ASTM A 234, Standard Specification for Piping Fittings of Wrought Ca

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