EN ISO 24817-2015 en Petroleum petrochemical and natural gas industries - Composite repairs for pipework - Qualification and design installation testing and inspection《石油 石化和天然气工业复.pdf

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1、BSI Standards PublicationBS EN ISO 24817:2015Petroleum, petrochemicaland natural gas industries Composite repairs forpipework Qualification anddesign, installation, testing andinspectionBS EN ISO 24817:2015 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN ISO2481

2、7:2015. It supersedes DD CEN ISO/TS 24817:2011 which iswithdrawn.The UK participation in its preparation was entrusted to TechnicalCommittee PSE/17/-/6, Processing equipment and systems forpetroleum and natural gas industries.A list of organizations represented on this committee can beobtained on re

3、quest to its secretary.This publication does not purport to include all the necessaryprovisions of a contract. Users are responsible for its correctapplication. The British Standards Institution 2015. Published by BSI StandardsLimited 2015ISBN 978 0 580 77343 3ICS 75.180.20Compliance with a British

4、Standard cannot confer immunity fromlegal obligations.This British Standard was published under the authority of theStandards Policy and Strategy Committee on 31 August 2015.Amendments issued since publicationDate Text affectedEUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 24817 August 201

5、5 ICS 75.180.20 Supersedes CEN ISO/TS 24817:2011English Version Petroleum, petrochemical and natural gas industries - Composite repairs for pipework - Qualification and design, installation, testing and inspection (ISO 24817:2015) Industries du ptrole, de la ptrochimie et du gaz naturel - Rparations

6、 en matriau composite pour canalisations: Conformit aux exigences de performance et conception, installation, essai et inspection (ISO 24817:2015) Erdl-, petrochemische und Erdgasindustrie - Reparatur von Rohrleitungen mit Verbundwerkstoffen - Bewertung und Ausfhrung, Montage, Test und Inspektion (I

7、SO 24817:2015) This European Standard was approved by CEN on 6 June 2015. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliogr

8、aphical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibi

9、lity of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic

10、 of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISA

11、TION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2015 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 24817:2015 EBS EN ISO 24817:2015EN ISO 24817:2015 (E) 3 European foreword

12、 This document (EN ISO 24817:2015) has been prepared by Technical Committee ISO/TC 67 “Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries“ in collaboration with Technical Committee CEN/TC 12 “Materials, equipment and offshore structures for petroleum

13、, petrochemical and natural gas industries” the secretariat of which is held by AFNOR. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by February 2016, and conflicting national standards shall be wi

14、thdrawn at the latest by February 2016. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes CEN ISO/TS 24817:2011

15、. According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, G

16、ermany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. Endorsement notice The text of ISO 24817:2015 has been approved by CEN as EN ISO 2481

17、7:2015 without any modification. BS EN ISO 24817:2015ISO 24817:2015(E)Foreword vIntroduction vi1 Scope . 12 Normative references 13 Terms and definitions . 24 Symbols and abbreviated terms . 64.1 Symbols . 64.2 Abbreviated terms . 95 Applications . 96 Summary of key issues 117 Qualification and desi

18、gn 137.1 Repair feasibility assessment 137.2 Repair class . 137.3 Repair design lifetime 147.4 Required data 157.4.1 Background 157.4.2 Original equipment design data 157.4.3 Maintenance and operational histories 157.4.4 Service condition data 157.4.5 Repair system qualification data. 157.5 Design m

19、ethodology 177.5.1 Overview 177.5.2 Environmental compatibility . 197.5.3 Design temperature effects 197.5.4 Design based on substrate load sharing (defect type A) 217.5.5 Design based on repair laminate allowable strains (defect type A) .237.5.6 Design based on repair-allowable stresses determined

20、by performance testing (defect type A) 247.5.7 Design of repairs for through-wall defects (defect type B) 257.5.8 Axial extent of repair .287.5.9 Optional design considerations . 297.5.10 Dent and/or gouge type defects 337.5.11 Fretting type defects 337.5.12 Delamination or blister type defects .337

21、.5.13 Repair of other components . 347.5.14 Design output 377.6 Re-qualification of the repair system . 377.6.1 Overview 377.6.2 For type A defect repairs 377.6.3 For type B defect repairs 378 Installation 388.1 Storage conditions 388.2 Documentation prior to repair application . 388.2.1 Method stat

22、ement 388.2.2 Work pack . 388.3 Installer qualifications . 398.4 Installation procedure . 398.5 Repair completion documentation . 408.6 Live repairs 418.7 Repair of clamps, piping components, tanks, or vessels 428.8 Environmental considerations . 42 ISO 2015 All rights reserved iiiContents PageBS EN

23、 ISO 24817:2015ISO 24817:2015(E)9 Testing and inspection 429.1 General 429.2 Allowable defects for the repair system . 439.3 Repair of defects within the repair system 469.4 Inspection methods . 469.5 Repair system maintenance and remedial options 469.5.1 Overview 469.5.2 Condition of the repair - v

24、isual inspection .469.5.3 Condition of the pipe substrate 479.5.4 Remedial options 479.5.5 Extension (re-validation) of repair design lifetime 479.5.6 Future modifications .4810 System testing .4811 Decommissioning .49Annex A (normative) Design data sheet.50Annex B (normative) Qualification data 53A

25、nnex C (normative) Short-term pipe spool survival test 57Annex D (normative) Measurement of LCLfor through-wall defect calculation 59Annex E (normative) Measurement of performance test data .62Annex F (normative) Measurement of impact performance 65Annex G (normative) Measurement of the degradation

26、factor 66Annex H (informative) Axial extent of repair look-up table 68Annex I (normative) Installer qualification .70Annex J (informative) Installation requirements and guidance .73Annex K (informative) Design considerations.75Annex L (informative) Management of the integrity of composite repair sys

27、tems to pipework and vessels .80Bibliography .84iv ISO 2015 All rights reservedBS EN ISO 24817:2015ISO 24817:2015(E)ForewordISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standar

28、ds is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take

29、 part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.The procedures used to develop this document and those intended for its further maintenance are described in the ISO/IEC Directives, Part 1. In part

30、icular the different approval criteria needed for the different types of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).Attention is drawn to the possibility that some of the elements of t

31、his document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent rights identified during the development of the document will be in the Introduction and/or on the ISO list of patent declarations received (see ww

32、w.iso.org/patents).Any trade name used in this document is information given for the convenience of users and does not constitute an endorsement.For an explanation on the meaning of ISO specific terms and expressions related to conformity assessment, as well as information about ISOs adherence to th

33、e WTO principles in the Technical Barriers to Trade (TBT) see the following URL: Foreword - Supplementary informationThe committee responsible for this document is ISO/TC 67, Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries, Subcommittee SC 6, Proc

34、essing equipment and systems.This first edition cancels and replaces ISO/TS 24817:2006, which has been technically revised. ISO 2015 All rights reserved vBS EN ISO 24817:2015ISO 24817:2015(E)IntroductionThe objective of this International Standard is to ensure that pipework, pipelines, tanks, and ve

35、ssels repaired using composite systems that are qualified, designed, installed, and inspected using this International Standard will meet the specified performance requirements. Repair systems are designed for use within the petroleum, petrochemical, and natural gas industries and also within utilit

36、y service applications. The main users of this International Standard will be plant and equipment owners of the pipework and vessels, design contractors, suppliers contracted to provide the repair system, certifying authorities, installation, maintenance, and inspection contractors.vi ISO 2015 All r

37、ights reservedBS EN ISO 24817:2015Petroleum, petrochemical and natural gas industries Composite repairs for pipework Qualification and design, installation, testing and inspection1 ScopeThis International Standard gives requirements and recommendations for the qualification and design, installation,

38、 testing, and inspection for the external application of composite repair systems to corroded or damaged pipework, pipelines, tanks, and vessels used in the petroleum, petrochemical, and natural gas industries.2 Normative referencesThe following documents, in whole or in part, are normatively refere

39、nced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.ISO 75-3, Plastics Determination of temperature of deflection under load Par

40、t 3: High-strength thermosetting laminates and long-fibre-reinforced plasticsISO 527-1, Plastics Determination of tensile properties Part 1: General principlesISO 527-4, Plastics Determination of tensile properties Part 4: Test conditions for isotropic and orthotropic fibre-reinforced plastic compos

41、itesISO 868, Plastics and ebonite Determination of indentation hardness by means of a durometer (Shore hardness)ISO 10952, Plastics piping systems Glass-reinforced thermosetting plastics (GRP) pipes and fittings Determination of the resistance to chemical attack for the inside of a section in a defl

42、ected conditionISO 11357-2, Plastics Differential scanning calorimetry (DSC) Part 2: Determination of glass transition temperature and glass transition step heightISO 11359-2, Plastics Thermomechanical analysis (TMA) Part 2: Determination of coefficient of linear thermal expansion and glass transiti

43、on temperatureISO 14692, Petroleum and natural gas industries Glass-reinforced plastics (GRP) pipingASTM C581, Standard Practice for Determining Chemical Resistance of Thermosetting Resins Used in Glass-Reinforced Structures Intended for Liquid ServiceASTM D543, Standard Practices for Evaluating the

44、 Resistance of Plastics to Chemical ReagentsASTM D696, Standard Test Method for Coefficient of Linear Thermal Expansion of Plastics Between Minus 30C and 30C with a Vitreous Silica DilatometerASTM D1598, Standard Test Method for Time-to-Failure of Plastic Pipe under Constant Internal PressureASTM D1

45、599, Standard Test Method for Resistance to Short-Time Hydraulic Pressure of Plastic Pipe, Tubing, and FittingsASTM D2583, Standard Test Method for Indentation Hardness of Rigid Plastics by Means of a Barcol ImpressorASTM D2992, Standard Practice for Obtaining Hydrostatic or Pressure Design Basis fo

46、r Fiberglass (Glass-Fiber-Reinforced Thermosetting-Resin) Pipe and FittingsINTERNATIONAL STANDARD ISO 24817:2015(E) ISO 2015 All rights reserved 1BS EN ISO 24817:2015ISO 24817:2015(E)ASTM D3039, Standard Test Method for Tensile Properties of Polymer Matrix Composite MaterialsASTM D3165, Standard Tes

47、t Method for Strength Properties of Adhesives in Shear by Tension Loading of Single-Lap-Joint Laminated AssembliesASTM D3681, Standard Test Method for Chemical Resistance of Fiberglass (Glass-Fiber-Reinforced Thermosetting Resin) Pipe in a Deflected ConditionASTM D5379, Standard Test Method for Shea

48、r Properties of Composite Materials by the V-Notched Beam MethodASTM D6604, Standard Practice for Glass Transition Temperatures of Hydrocarbon Resins by Differential Scanning CalorimetryASTM E831, Standard Test Method for Linear Thermal Expansion of Solid Materials by Thermomechanical AnalysisASTM E

49、1640, Standard Test Method for Assignment of the Glass Transition Temperature by Dynamic Mechanical AnalysisASTM E2092, Standard Test Method for Distortion Temperature in Three-Point Bending by Thermomechanical AnalysisASTM G8, Standard Test Methods for Cathodic Disbonding of Pipeline CoatingsBS 7910, Guide to methods for assessing the acceptability of flaws in metallic structuresEN 59, Methods of testing plastics Glass reinforced plastics Measurement of hardness by means of a Barcol impressor (BS 2782-10, Method 100

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