1、 ENGINEERING MATERIAL SPECIFICATIONDate Action Revisions Rev. 3 2010 12 02 Revised See Summary of Revisions A. Wedepohl, NA 2004 01 27 Revised Para 3.0 inserted; para 3.1, 3.12, 3.13, 3.14, 4, 5.2.1 deleted 1979 12 05 Released CEK1-DR582417-1 Printed copies are uncontrolled Copyright 2010, Ford Glob
2、al Technologies, LLC Page 1 of 3 GREASE - CALCIUM COMPLEX, ESB-M1C185-B POLYMER ADDITIVE - HIGH TEMPERATURE 1. SCOPE The material defined by this specification is a NLGI Grade 1 high temperature grease consisting of a calcium complex thickener and mineral oils modified with a polymeric thickening ag
3、ent. The grease also contains rust and oxidation inhibitors. 2. APPLICATION This specification was released originally for grease having superior adhesion qualities at the point of contact between the Mustang/Capri door hinge tab and the leaf spring assembly. In 2010, the grease was supplied only to
4、 the Twin Cities assembly plant. 3. REQUIREMENTS 3.1 STANDARD REQUIREMENTS FOR PRODUCTION MATERIALS Materials suppliers and part producers must conform to the Companys Standard Requirements For Production Materials (WSS-M99P1111-A). 3.2 COLOR Green (Visual) 3.3 WORKED PENETRATION, tenths of a millim
5、eter 290 320 (ASTM D 217, DIN ISO 2137, 60 stroke) 3.4 DROPPING POINT, 300 C min (ASTM D 2265, DIN ISO 2176) 3.5 4-BALL EP WELD POINT 227 kg (ASTM D 2596, DIN 51350 T 4) 4. GENERAL INFORMATION The information given below is provided for clarification and assistance in meeting the requirements of thi
6、s specification. Grease approved to this specification should have the following typical properties. 4.1 CALCIUM COMPLEX THICKENER 10 - 15% (According to formulation, ASTM D 128) 4.2 MINERAL OIL PROPERTIES (including polymer additive) 4.2.1 Viscosity at 40 C 355 mm2/s (ASTM D 445, DIN 51562, ISO 310
7、4) 4.2.2 Viscosity at 100 C 31 mm2/s (ASTM D 445, DIN 51562, ISO 3104) ENGINEERING MATERIAL SPECIFICATIONESB-M1C185-B Printed copies are uncontrolled Copyright 2010, Ford Global Technologies, LLC Page 2 of 3 4.2.3 Viscosity Index 124 (ASTM D 2270) 4.2.4 Pour Point - 18 C (ASTM D 97, DIN ISO 3016) 4.
8、2.5 Flash Point 216 C (ASTM D 92, DIN EN ISO 2592) 4.2.6 Fire Point 243 C (ASTM D 93, DIN EN ISO 2592) 4.3 PENETRATION 4.3.1 Worked Penetration, tenths of a millimeter 290 320 (ASTM D 217, DIN ISO 2137, 60 stroke) 4.3.2 Prolonged Worked Penetration 313 (ASTM D 217, DIN ISO 2137, 100,000 strokes) 4.4
9、 OXIDATION STABILITY, PRESSURE DROP 69 kPa (ASTM D 942 or DIN 51808, 100 h at 99 C) 4.5 WATER WASHOUT 2% (ASTM D 1264, DIN 51807 T02, 80 C) 4.6 COPPER CORROSION 2 C (ASTM D 4048, 24 h at 50 C) 4.7 TIMKEN LOAD CARRYING CAPACITY (ASTM D 2509) 4.7.1 OK Load 20.4 kg min 4.7.2 Score Load 22.7 kg min 4.8
10、OIL SEPARATION DURING STORAGE 1% (ASTM D 1742, DIN 51817 or FTMS 791 C 321.3) 4.9 INTERFACE COMPATIBILITY 4.9.1 Chemical Attack to Painted Surfaces (FLTM BJ 126-01). Note: Not tested for initial application of this grease. Grease must be tested for chemical attack to painted surfaces for application
11、s that come in contact with paint surfaces, ex. E-coat and powder coat. ENGINEERING MATERIAL SPECIFICATIONESB-M1C185-B Printed copies are uncontrolled Copyright 2010, Ford Global Technologies, LLC Page 3 of 3 4.9.2 Resistance to Stress Cracking (FLTM BO 127-03) Note: Not tested for initial applicati
12、on of this grease. Grease must be tested for resistance to stress cracking when used for additional applications that come in contact with polymers such as PC, ABS, PC+ABS, ASA or acrylic 4.9.3 Elastomer Compatibility (ASTM D 4289, 70 h, 100 C, DIN 53505, DIN 53504) Note: Not tested for initial appl
13、ication of this grease. Grease must be tested for elastomer compatibility when used for additional applications that come in contact with elastomers. Application specific elastomer should be used for testing instead of a reference elastomer. 5. SUMMARY OF REVISIONS 2010 12 02 Lot certification tests
14、 moved to requirements, all other requirements moved to general information. Added information on interface compatibility Added oil separation which are requirements in WSS-M13P12-A. Changed dropping point and worked penetration. Updated values in general information based on supplier data for water washout, base oil properties, and prolonged worked penetration. 1985 10 09 CAR1-RD532208 Was ESB-M1C185-A, Revised to WW Format, Retyped
