1、 ENGINEERING MATERIAL SPECIFICATION Material Name Specification Number Date Action Revisions 2003 01 09 Revised Para 3.0 inserted ; Para 3.1, 3.16, 3.17, 4 deleted 1979 11 05 3.14 Was “12 in (304 mm)/min“ CNT-E-770250-E 1971 05 27 Released AA1-291 Printed copies are uncontrolled Page 1 of 3 Copyrigh
2、t 2002, Ford Global Technologies, Inc. FABRIC, VINYL COATED BONDING ESB-M2F122-A AND VACUUM EMBOSSING GRADE 1. SCOPE The material defined by this specification is vinyl copolymer or vinyl chloride, coated knit fabric of good quality and uniform composition. 2. APPLICATION This specification was rele
3、ased originally for material used in side trim panels manufactured by vacuum forming, vacuum embossing, and dielectric bonding type processes. 3. REQUIREMENTS 3.0 STANDARD REQUIREMENTS FOR PRODUCTION MATERIALS Material suppliers and part producers must conform to the Companys Standard Requirements F
4、or Production Materials (WSS-M99P1111-A). 3.2 APPEARANCE The color, pattern, and finish shall match the approved Body and Electrical Product Engineering master sample, or shall be as specified on the engineering drawing. 3.3 BACKING ESB-M9H53-A 3.4 WEIGHT (FLTM BN 106-01) Coating, min 20.4 oz/yd2(0.
5、692 kg/m2) Total, range 22.5 - 27.0 oz/yd2(0.763 - 0.915 kg/m2) 3.5 THICKNESS 0.033 +/- 0.004 in (ASTM D 374, Method “C“) (0.84 +/- 0.10 mm) ENGINEERING MATERIAL SPECIFICATION ESB-M2F122-A Page 2 of 3 Copyright 2002, Ford Global Technologies, Inc. 3.6 TENSILE STRENGTH, min (ASTM D 1682, Grab Method)
6、 Warp 50 lb (222 N) Fill 50 lb (222 N) Note: The vinyl coating shall not fail before the specified minimum tensile values are obtained. 3.7 STRETCH AND SET (FLTM BN 4-1) Stretch, min Set, max Warp 7.0 % 33 % of warp stretch Fill 50 % 33 % of fill stretch 3.8 STIFFNESS (ASTM D 747, direct reading at
7、60 angle with 0.1 in-lb (0.01 N.m) load) Non-Metallic Metallic Warp 18 25 Fill 14 20 Note: The test specimen shall be 2 x 1 in (50 x 25 mm) with 1 in (25 mm) of the 2 in (50 mm) dimension clamped in jaw, 1/2 in (13 mm) span from clamp to bending plate, fabric side up. 3.9 TRAP TEAR, min (FLTM BN 22-
8、1) Warp 8 lb (35.6 N) Fill 8 lb (35.6 N) 3.10 SHRINKAGE, max (FLTM BN 105-01) Warp 3.0 %Fill 1.0 % 3.11 ADHESION OF COATING TO BACKING FABRIC, min (ASTM D 413, Machine Method; the coating of the test specimen shall be separated from the backing fabric, by hand and without the use of solvents, prior
9、to pulling. The moveable jaw of the testing machine shall move at the rate of 12 in (305 mm)/min.) 3 lb (13.3 N) per 1 in (25 mm) wide strip ENGINEERING MATERIAL SPECIFICATION ESB-M2F122-A Page 3 of 3 Copyright 2002, Ford Global Technologies, Inc. 3.12 SCUFFING (FLTM BN 108-04, 100 cycles, 2 lb (0.9
10、 kg) load, “A“ head) The vinyl surface shall show no evidence of breakthrough when examined after the above test. 3.13 RESISTANCE TO DETERIORATION AND DISCOLORATION After heat aging, the cover material shall not exhibit excessive discoloration or deterioration. Test Method: Condition bonded samples
11、(bonded per FLTM BN 113-01) in an air circulating oven at 102 +/- 3 C for 7 days. Remove and examine for discoloration and deterioration, especially in the bond line area. 3.14 FLAMMABILITY , max 4 in (102 mm)/min (SAE J 369) In addition, the test specimen shall not exhibit any flashing or sudden fl
12、aming on either surface in excess of the above maximum value. 3.15 VACUUM HEAT EMBOSSING Material intended for vacuum heat embossing shall meet the following requirements 3.15.1 Material Acceptability The criterion for material acceptability shall be job performance. This means that the material mus
13、t provide an acceptable appearance when vacuum heat embossed under approved production conditions. Roll samples of original approved materials shall be retained for reference purposes by the Utica Plant and shall be conditioned according to ASTM D 1776 prior to all embossing evaluations. 3.15.2 Mate
14、rial After Proper Embossing (FLTM BN 13-6) The material must retain all embossers when tested as described in FLTM BN 113-01 and BN 113-02. Face finish (gloss) of roll goods must not change. Material shall not exhibit clothy appearance on face side. After heat aging, as described below, the embossed material shall not exhibit excessive discoloration or deterioration. Test Method: Condition embossed samples (FLTM BN 113-01) in an air circulating oven at 102 +/- 3 C for 7 days. Remove and examine for discoloration and deterioration especially in embossed areas.
