1、 ENGINEERING MATERIAL SPECIFICATIONDate Action Revisions 2005 09 29 Revised Inserted 3.0; Deleted 3.1, 3.14, 4 1978 09 01 Metricated, Renumbered & Retyped CAH1-RD572066-86 1969 09 11 Released AZ1-344 Printed copies are uncontrolled Copyright 2005, Ford Global Technologies, LLC Page 1 of 4 TAPE, LOW
2、DENSITY POLYVINYL CHLORIDE FOAM ESB-M3G102-A PRESSURE SENSITIVE 1. SCOPE The material defined by this specification is a soft, cellular polyvinyl chloride foam tape with one side adhesive coated and the other protected by a coated release paper. Note: This product is manufactured so that as the tape
3、 is unrolled the adhesive surface is exposed. While rolled, the top surface of the release paper serves as a liner to protect the adhesive and prevent sticking. The release paper remains on the adhesive free surface of the foam tape and is not removed until after installation. 2. APPLICATION This sp
4、ecification was released originally for material used as a filler between exterior moldings and enameled metal to seal against air leaks, water leaks, and wind noise. 3. REQUIREMENTS 3.0 STANDARD REQUIREMENTS FOR PRODUCTION MATERIALS Material suppliers and part producers must conform to the Companys
5、 Standard Requirements For Production Materials (WSS-M99P1111-A). 3.2 COLOR Black or as specified on the engineering drawing 3.3 TENSILE STRENGTH, min 2.5 lb/in (440 N/m) width 3.3.1 Elongation, min 120% Test Method: 10 in (250 mm) strips of tape as received, with release paper removed, shall be pul
6、led in the lengthwise direction using cross head equipment. The initial jaw separation shall be 4 in (100 mm) and the operating speed shall be 12 in (305 mm)/min. Elongation may be calculated by chart speed determination or by use of calipers. The “Pressure Sensitive Tape Council“ Bulletin PSTC-31 d
7、ated April, 1966 may be used as a guide. 3.4 LOW TEMPERATURE FLEXIBILITY No cracking Test Method: Condition 6 in (150 mm) samples of tape as received at -29 +/- 1 C for 4 h and bend the samples 180 around a temperature conditioned 1/4 in (6.4 mm) diameter mandrel. 3.5 HARDNESS - DUROMETER “00“ 10 +/
8、- 5 (ASTM D 2240, ply adhesive to adhesive for 1/2 in (13 mm) minimum thickness and use instantaneous readings) ENGINEERING MATERIAL SPECIFICATIONESB-M3G102-APrinted copies are uncontrolled Copyright 2005, Ford Global Technologies, LLC Page 2 of 4 3.6 COMPRESSION DEFLECTION 3.6.1 Instantaneous, max
9、2.20 psi (15.2 kPa) 3.6.2 After 60 s 0.50 - 1.25 psi (3.4 - 8.6 kPa) Test Method: ASTM D 1667, except tape as received is cut 0.75 x 1.50 in (19.1 x 38.1 mm) and plied to 0.50 in (12.7 mm) minimum height, adhesive to adhesive. Compress at a rate of 2 in (50 mm)/min. Record both instantaneous load an
10、d load 60 s after compressed height is reached. 3.7 COMPRESSION SET, max 90% (ASTM D 1667, except at 70 +/- 1 C for 22 h. Ply tape adhesive to adhesive for 1/2 in (13 mm) minimum thickness and measure recovered height 30 min after clamps are removed) 3.8 WATER SEAL No leaks after 1 h under a 2.0 in
11、(51 mm) static head of water. A) After 30 min at 23 +/- 2 C at 30% compression B) After 30 min at 121 +/- 2 C at 50% compression Test Method: Cut two 12 - 14 in (300 - 360 mm) samples of tape and remove the release paper. Carefully position the tape without wrinkling in a “U“ configuration of 6.0 -
12、6.5 in (150 - 165 mm) inside diameter on a 12 x 12 in (300 x 300 mm) clean flat glass plate with the tape adhesive surface toward the glass surface. Place an identical 12 x 12 in (300 x 300 mm) glass plate on the top surface of the “U“ configuration of tape. Compress to appropriate thicknesses (30%
13、and 50% compressions) using spacers and carefully clamp in these positions in order to maintain a uniform pressure on the full area of the “U“. For requirement “A“, place fixture (1) vertically with “U“ upright for 30 min at 23 +/- 2 C. Then add 2.0 in (51 mm) of water above the lowest point of the
14、inside diameter of the “U“. Allow to stand 60 min at 23 +/- 2 C and examine for water leaks below the outer diameter of the “U“. For requirement “B“, place fixture (2) vertically in a mechanical convection air oven for 30 min at 121 +/- 3 C. Allow fixture to cool a minimum of 2 h or until entire ass
15、embly is at 23 +/- 2 C. Add 2.0 in (51 mm) of water and test as in step 3. 3.9 COMPRESSED DIMENSIONAL STABILITY 5% volume change Test Method: Apply approximately 5 in (125 mm) of tape to a steel panel leaving the release paper on the top surface and place the panel in a Method “B“ fixture per ASTM D
16、 395. Measure initial length and width. Compress specimen to 50% of Nominal thickness. Place a 4 - 5 in (100 - 125 mm) length of release paper beneath each spacer to compensate for the release paper on the top surface of the tape. Clamp in this position. Expose the assembly in an air mechanical conv
17、ection oven for 30 min at 120 +/- 3 C. Remove panel and tape from fixture and condition for 2 h at 23 +/- 2 C. ENGINEERING MATERIAL SPECIFICATIONESB-M3G102-APrinted copies are uncontrolled Copyright 2005, Ford Global Technologies, LLC Page 3 of 4 Measure final length and width, measure total thickne
18、ss and subtract thickness of panel and release paper. Thickness is calculated on compressed thickness or spacer thickness. Calculate volume change. 3.10 PAINT STAINING No migration staining Test Method: Securely attach a 6 in (150 mm) sample of the material to a 3 x 9 in (75 x 230 mm) steel panel co
19、ated with ESB-M32J100 quality enamel with top surface of foam against the paint. Expose the assembly for 48 h in the fluorescent sunlamp cabinet described in FLTM BO 115-01. Examine for any evidence of staining beyond the boundaries of the test specimen. 3.11 PRESSURE SENSITIVE ADHESION, min (ASTM D
20、 1000) 3.11.1 Adhesion to Steel 50 oz/in (550 N/m) width If foam fails internally before peeling occurs, the maximum values at the point of internal failure must be at least as great as 50 oz/in (550 N/m) width minimum. 3.11.2 Adhesion to Painted Metal 50 oz/in (550 N/m) width (ESB-M32J100 quality)
21、If foam fails internally before peeling occurs, the maximum values at the point of internal failure must be at least as great as 50 oz/in (550 N/m) width minimum. 3.11.3 Adhesion to Stainless Steel (SAE 51434) Heat Resistance No adhesion failure Environmental Cycling Resistance No adhesion failure T
22、est Method: Apply 8 - 10 in (200 - 250 mm) strips of tape as received to 2 stainless steel panels, adhesive to metal, and roll each strip once in each direction with a 4.5 lb (2 kg) roller. Remove release paper and air dry 24 h at 23 +/- 2 C. For heat resistance test, place 1 panel in an inverted po
23、sition in an air mechanical convection oven for 30 min at 120 +/- 3 C. For environmental cycling resistance test, subject other panel to 5 consecutive cycles of the following conditions. 16 h at 95 - 100% relative humidity at 38 C 4 h at -29 +/- 1 C 4 h at 82 +/- 3 C 3.12 LINER RELEASE 0.2-1.0 oz/in
24、 width (2-11 N/m width) (ASTM D 1000, except apply the unlined adhesive side of the tape to a clean metal panel and measure the force required to peel the liner from the tape.) ENGINEERING MATERIAL SPECIFICATIONESB-M3G102-APrinted copies are uncontrolled Copyright 2005, Ford Global Technologies, LLC
25、 Page 4 of 4 3.13 UNWIND PULL 8 oz/in (88 N/m) width Test Method: Condition roll of tape for 24 h at 23 +/- 2 C and 50 - 55% relative humidity. Place core of tape around a fixture which will allow it to revolve. Attach the free end of the tape to a 10 lb (4.5 kg) maximum limit spring scale or other
26、suitable apparatus. Pull the tape from its roll at the rate of 12 in (305 mm)/min. Measure and record the unwind pull as a direct scale reading. 5. GENERAL INFORMATION The information given below is provided for clarification and assistance in meeting the requirements of this specification. 5.1 DENSITY (ASTM D 1667, except use strips of tape as received with adhesive using a steel rule to measure length and width and a dead weight load for thickness determination.) 5.75 - 7.75 lb/ft3(92 - 124 kg/m3)
