1、 ENGINEERING MATERIAL SPECIFICATIONDate Action Revisions 2006 05 31 Revised Inserted 3.0; Deleted 3.1, 3.2, 3.3, 3.12, 4 1986 07 18 Released CLQ1-DR906617-8 L. A. Moriarity Printed copies are uncontrolled Copyright 2006, Ford Global Technologies, LLC Page 1 of 4 LABEL, VINYL FILM - PRESSURE SENSITIV
2、E - ESB-M3G155-A INTERIOR QUALITY 1. SCOPE The material defined by this specification is a pressure sensitive, paper backed, vinyl film, suitable for interior application. 2. APPLICATION This specification was originally released for labels used in the luggage compartment to provide instructional in
3、formation. 3. REQUIREMENTS 3.0 STANDARD REQUIREMENTS FOR PRODUCTION MATERIALS Material suppliers and part producers must conform to the Companys Standard Requirements For Production Materials (WSS-M99P1111-A). 3.4 APPEARANCE The labels shall be free of streaks, blisters, wrinkles, ragged edges and a
4、ny other surface imperfections which will make them unsuitable for the intended usage. The design and color shall be as specified on the engineering drawing. 3.5 SETTING TIME FOR NORMAL HANDLING The label shall set sufficiently to permit normal handling immediately after application. 3.6 FILM PROPER
5、TIES 3.6.1 Appearance Shall match the Ford Motor company styling master sample. 3.6.2 Thickness (ASTM D 1000) Film Plus Adhesive, min 0.10 mm Release Liner, min 0.5 mm ENGINEERING MATERIAL SPECIFICATIONESB-M3G155-A Printed copies are uncontrolled Copyright 2006, Ford Global Technologies, LLC Page 2
6、of 4 3.6.3 Gloss (FLTM BI 110-01) The gloss of production material shall not vary more than +/- 7 units with a 60 (1 rad) glossmeter from the master sample approved by the Design Center. 3.7 PREPARATION OF LABELS ON TEST PANELS Except where otherwise noted, tests shall be conducted on test panels of
7、 the substrates listed below, by applying the film or label per the following procedure: Peel off the release liner from the film or label in a smooth, continuous motion. Do not pull the film from the release liner. Position the film or label on the panel. Using a plastic squeegee, smooth out the fi
8、lm or label using firm overlapping strokes, working from the center of the panel. Carefully work out all air bubbles. Test panels with applied film or label shall be conditioned for 48 h at 23 +/- 2 C and 50% relative humidity prior to exposure. Test shall be completed within 4 h after removal from
9、the conditioning environment unless otherwise noted. 3.7.1 Substrate 3.7.1.1 Floor Covering - Moldable Needled Polyester Cut Pile (ESB-M3H34-B) Molded foundation backing with 0.05 mm of polyethylene film per ASTM call out D4101-PP110 G40A 5485Z 3.8 ADHESION, min (ASTM D 1000, except determine adhesi
10、on values to the molded polyethylene foundation side listed in para 3.7.1). The adhesive shall produce a durable bond between the film and the substrates surface with the following minimum peel strength: As received 175 N/m width (Conditioned for 48 h at 23 +/- 2 C at 50% relative humidity) Aged 219
11、 N/m width Test Method: Expose duplicate samples to each of the following conditions: 72 h at 70 +/- 1 C 48 h at 38 +/- 1 C and 95 - 100% relative humidity 5 cycles consisting of 4 h at 70 +/- 1 C, 4 h at 38 +/- 1 C and 95 - 100% relative humidity, and 16 h at -29 +/- 1 C ENGINEERING MATERIAL SPECIF
12、ICATIONESB-M3G155-A Printed copies are uncontrolled Copyright 2006, Ford Global Technologies, LLC Page 3 of 4 3.9 RESISTANCE PROPERTIES After each of the resistance properties exposures, the film or label must not show evidence of delamination, loss of printing, loss of adhesion or any other effect
13、which would detract from its proper function or appearance. 3.9.1 Humidity Resistance No curling of edges or visible loss of adhesion, blistering and no loss of readability or any other effect which would detract from its proper function or appearance. Test Method: Place the test panel in the humidi
14、ty cabinet for 48 h at 38 +/- 1 C and 95 - 100% relative humidity. 3.9.2 Heat and Cold Resistance No curling of the edges or other visible loss of adhesion in the specified 5 cycles of testing. Test Method: Condition the test panel in an oven for 2 h at 102 +/- 2 C and examine. Then cool for 2 h at
15、-29 +/- 1 C and reexamine. Repeat for 5 cycles. 3.9.3 Heat Resistance Shall withstand a simulated paint repair bake (30 min at 120 +/- 2 C) without evidence of edge curling, blistering, cracking or loss of adhesion. 3.9.4 Flammability, max 100 mm/min (FLTM BN 024-02, without the lot sampling plan) T
16、est shall be conducted on the substrates listed in para 3.7.1 with the label or film affixed to form a material composite. 3.9.5 Label Strength During installation, the label must not break, tear or deface. The release liner shall not tear or delaminate while being removed from the label. 3.10 FINIS
17、HED PARTS 3.10.1 Quality The quality required is that obtainable with the best commercial practice. 3.10.1.1 Cleanliness All substrates to be covered by the film shall be clean in keeping with good commercial practice. Oil, grease, dust and other foreign materials which would affect the adhesion of
18、the film shall be removed prior to material application. ENGINEERING MATERIAL SPECIFICATIONESB-M3G155-A Printed copies are uncontrolled Copyright 2006, Ford Global Technologies, LLC Page 4 of 4 3.10.1.2 Appearance Parts shall match master samples approved by Design Center and initial samples approve
19、d by Quality Control for: Color and uniformity Smoothness (absence of blisters) Absence of scratches and tool marks 3.10.2 Adhesion, min As Received 175 N/m width Aged 219 N/m width Test Method: Expose samples of the part to each of the following conditions: 72 h at 70 +/- 1 C 48 h at 38 +/- 1 C and
20、 95 - 100% relative humidity Samples shall be conditioned a minimum of 4 h at 23 +/- 2 C and 50 +/- 5% relative humidity prior to starting the tests. Test shall be completed within 4 h after removal from the conditioning environment in accordance with ASTM D 1000. Note: Adhesion test is not required
21、 if the size and/or shape of the part does not permit testing in accordance with the specified method. When this condition exists, the part shall be exposed to the specified test conditions and no blistering, lifting, peeling or loss of adhesion shall be permitted. 3.10.3 Heat Resistance Shall withs
22、tand a simulated paint repair bake (30 min at 120 +/- 2 C) without evidence of blistering, checking, cracking or loss of adhesion. 3.11 PRINT ADHESION Place an ESB-M3G68-A cellophane or ESF-M3G40-A acetate fiber tape on the side of the film or label containing printing and remove with a quick snap. There shall be no effect on the printing.
